Download - Jake Mancini Design Portfolio
Design Portfolio
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Jake Mancini
Formula SAE
(Vice President, Hubs Lead)
Served as Vice President Led general body meetings, made
sponsorship presentations Participated in competition Analyzed tire data and hubs with Excel and
Matlab
Served as hubs lead Performed a stress analysis Modified the previous hub design Saved weight and improved assembly
Bent, notched, and welded the chassis Water-jetted and formed the firewalls Performed wet-layup technique to form
carbon fiber body panels
Senior Design
Conducted computational and physical tests to compare the accuracy of the CAD model to the physical chassis
Gives the team an easy method for physical testing in the future
Fixed the rear suspension mounts Applied a load to the front suspension
mounts
Different loads were applied The chassis behaves linearly Simulation rigidity of 610 ft*lbs/deg
Hub Revision and Calculations
Braking / Accelerating Force
Matlab code
• Matlab code which plots tire data for easy reference
FSAE Seat
• Using our existing carbon fiber seat as a guide, I modeled our seat in CAD to create a reference when adding the seat in assemblies
Other Projects
The iron I designed, and 3D printed, is a muscle back with limited forgiveness. It’s intended for skilled players who want more shot-shaping ability with their irons. The driver is made from titanium.
Valve/throttle assembly
Acoustic guitar with a hinged neck
4 – Bar Linkage
Spring Catapult