KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
ANNEXURE-ADDITIONAL ATTACHEMENTS
INDEX FOR ADDITONAL ATTACHMENTS
Sr. No. Name of Enclosure
1. Name of Product with its quantity.
2. Packing, Storage and Final use of Product.
3. Name of Raw Material with its quantity.
4. Storage facility of Raw Material
5. Manufacturing Process, mass balance & Chemical Reaction
6. Details of water consumption and waste water generation
7. Effluent Treatment Plant Details
8. Effluent Treatment Plant Flow diagram
9. Details of Flue gas emission and process gas emission with APCD system
10. Fuel Details
11. Details of hazardous waste generation with its management.
12. Name & Address of Directors.
13. Land Supporting documents
14. Site Plan & Layout Plan of Unit.
15. Existing Consent Order Copy
16. Initial Consent Order copy
17. CETP & TSDF membership Certificate
18. SSI Certificate
19. CA Certificate
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 01
Name of Product with Qty.
Sr. no.
Name of Product Quantity in MT /M
Existing Proposed Total After Expansion
1 Copper Oxychloride 10 100 110
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 02
Packing & Final Use of Product
Sr No Name of Product Type of Packing
Final application of product
1 Copper Oxychloride Bags/Jumbo it is used in crops and plantation to fight & counter against fungal decease.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 03
Name of Raw Material with its Quantity
Sr. No.
Name of product
Capacity TPM Name of R.M. Raw Material Consumption MT /MT of
Product MT per Month
1 Copper Oxychloride
10 + 100 =110 Copper Scarps 0.510 56.1 Calcite Powder 0.500 55.0 China Clay 0.035 3.85 Dispersing Agent 0.025 2.75 Hydrochloric Acid 2.000 220.0
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 04 Storage Facility of Raw Material
No. Name of Raw Material Physical Form
Container Type MOC of container
1. Copper Scarps Solid Open locked shade
RCC Flooring & Roofing
2. Calcite Powder Solid Bag HDPE
3. China Clay Solid Bag HDPE
4. Dispersing Agent Solid Bag HDPE
5. Hydrochloric Acid Liquid Tank HDPE
No. Name of Raw Material
Physical Form
Container Type
MOC of container
Max. Storage
Capacity in MT
At a time storage in
MT
1. Copper Scarps Solid Open locked shade
RCC Flooring & Roofing
60 20
2. Calcite Powder Solid Bag HDPE 50 16
3. China Clay Solid Bag HDPE 5 3
4. Dispersing Agent Solid Bag HDPE 5 3
5. Hydrochloric Acid
Liquid Tank (04) HDPE 100 40
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 05
Manufacturing Process with Chemical Reaction
Manufacturing Process:
• Hydrochloric Acid is stored in storage tank. Take HCl from storage tank to PVC catalyst Reactor. Take copper metal in the same PVC catalyst reactor.
• In this reactor, it is allowed to pass air (oxygen) through root blower for reaction with
copper scrape. Thus the catalyst is formed (CuCl2). After the completion of catalyst formation, it is taken in a bigger HDPE Reactor.
• Over here, in the reactor, it is further allowed to react with more copper in presence of air
(oxygen).It is allowed to react till it reaches 3 pH where forming of PPT of Copper Oxy Chloride occurs. After that it is treated with calcite powder and brought to 4.0 pH.
• This mass is passing through filter press. Further the material is washed to remove any
water soluble salts. Now this wastewater is taken for treatment in Effluent Treatment Plant & Copper Oxi chloride wet cake is send for drying. After drying, it is further send to pulverizing. After grinding, the technical product is formulated with Soda, Dispersing agent, china clay etc.
• The final product, Copper oxy Chloride 50 % WP is packed in HDPE bags.
Chemical Reaction:
4 Cu + 2 HCl + 2O2 + 2 H2O CuCl2.3Cu (OH)2
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected] Mass Balance:
Water: 1.5 KL
HCl: 2.0
Copper Metal: 0.210
Pass Air…………………………
PVC Catalyst Reactor
3.71 MT
Filter Press
Drying
Pulverizing
Formulation
Reactor
4.51 MT
Copper Metal: 0.300
Calcite Powder:0.500
Pass Air………………………
Washing
Copper Oxychloride 50 % WP
1.01 MT
Water: 3.0 KL
Mother Liquor: 3.41
Effluent: 2.9
M/c. loss: 0.30
China Clay: 0.035
Dispersing agent: 0.025
Soda Ash: 0.050
1.10
1.2
0.9
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 06
Water Consumption and Wastewater generation
Calculation of water consumption & Wastewater generation (For Process)
Sr. No.
Product Batch Size in Kgs
Production in MT /M
No. of Batches per Month
Water Consumption KL /batch
Effluent Generation KL /Batch
Water Consumption KL /day
Effluent Generation KL /day
Process Process Washing
Process Process Washing
Process Process Washing
Process Process Washing
1 Copper oxy Chloride
1.0 MT
110 MT 110 1.5 2.0 3.41 2.9 5.5 7.3 12.5 10.6
Total 5.5 7.3 12.5 10.6
Process water consumption: 110 MT /M of production, 30 working days, 3.66 MT / Day of production, 5.49 KL /Day of Process water consumption.
Process Effluent generation: 110 MT /M of production, 30 working days, 3.66 MT / Day of production, 12.48 KL /Day of Process water consumption.
Washing water consumption: 110 MT /M of Production, 30 working days, 3.66 MT / Day of production, 7.32 KL /Day of washing water consumption.
Washing Effluent generation: 110 MT /M of Production, 30 working days, 3.66 MT / Day of production, 10.61 KL /Day of washing water consumption.
Total Process and washing Effluent generation: 12.5 KL /Day + 10.6 KL /Day = 23.1 KLPD
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Water Consumption In KL /Day
Effluent Generation in KL /Day
Existing Proposed Total After
Expansion
Existing Proposed Total After Expansion
Domestic 0.5 0.5 1.0 0.5 0.5 1.0 Industrial
Process 2.0 3.5 5.5 2.0 10.5 12.5 Process Washing 1.0 6.3 7.3 1.0 9.6 10.6
Plant washing 2.0 -1.0 1.0 2.0 -1.0 1.0 Gardening 0.0 0.5 0.5 0.0 0.0 0.0
Total 5.5 9.8 15.3 5.5 19.6 25.1
1. Domestic effluent@ 1.0 KLPD is discharged through Septic tank/soak pit. 2. Industrial effluent 24.1 KLPD will be treated in Effluent Treatment Plant and finally it
will be discharged to CETP, Vatva for further treatment as well as for final discharge.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 07
Details of Effluent Treatment Plant:
Sr.
No. Name of Unit
Capacity
(m3)
Retention Time
(hr)
MOC
1 Collection Tank 10 9.95 RCC
2 Neutralization tank 10 9.95 RCC
3 Primary Settling Tank 7 6.97 RCC
4 Holding Tank 25 24.89 RCC
5 Final Collection Tank (Overhead Tank) 20 19.91 RCC
6 Sludge Drying Bed 5 4.98 RCC
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 8
Effluent Treatment Plant Flow diagram:
Collection
Tank
Neutralization tank
Primary Settling
Tank
Sludge drying Bed
Holding tank
ML of Product
Overhead tank
To CETP, vatva
Solid Recycled as raw material to filter press
for recovery of CU.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 09
Details of Flue Gas Emission &Process Gas Emission with APC system
Type of Flue Gas Emission:-
There is no boiler, Hot Air generator, TFH in our unit.
We had dismantled existing Hot Air Generator & installed new electric dryer of capacity 2.5 MT x 04 =10 MT
We are using electrical dryer for drying activity.
Type of Process Gas Emission:- There will be no process emission from our proposed manufacturing activity.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 10
Details of Fuels
There is no fuel used in our unit. We are using electrical dryer for drying activity.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 11
DETAILS OF HAZARDOUS WASTES GENERATION AND ITS MANAGEMENT
No Type of waste Category Quantity
Management
1 ETP Waste, 35.3 1.2 MT /Yr
4.8 MT /Yr
6.0 MT /Yr
Collection, Storage, Transportation, Disposal to TSDF site
2 Used oil 5.1 05 Liter /Yr
10 Liter /Yr
15 Liter /Yr
Collection, Storage, Transportation, sell to authorize recycler.
3 Discarded Container
33.1 0.120 MT./Yr
15 MT/Yr
15.120 MT /Yr
Used for packing of ETP waste or return back to raw material supplier.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 12
Name & Address of Director
Sr .No Name of Director Address 01 Jayvantsinh Jorawarsinh Jhala 06, Spring Valley, B/H. Karnavati Club,
S.G. Highway, Bodakdev, Ahmedabad. 02 Lata Jayvantsinh Jhala 06, Spring Valley, B/H. Karnavati Club,
S.G. Highway, Bodakdev, Ahmedabad. 03 Birendrasinh Jayvantsinh Jhala 06, Spring Valley, B/H. Karnavati Club,
S.G. Highway, Bodakdev, Ahmedabad. 04 Brinda Manish Patel 06, Spring Valley, B/H. Karnavati Club,
S.G. Highway, Bodakdev, Ahmedabad.
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 13
Land Supporting Document
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 14
Site Plan & Layout Plan
OFFICE14'4"x12'2"
OFFICE8'7"x12'2" WATER TANK
20'5"x7'9"
ELECTRIC ROOM 8'7"x7'2"
OFF.STORE ROOM 10'5"x7'2" 19'7"x11'2"
ROOM32'0"x40'7"
PRO.R.MSTORAGEAREA17'6"x15'6"
OPEN LAND FOR MATERIAL-3 40'9"x49'0"
OPEN LAND FOR MATERIAL -2 29'2"x38'0"
ELECTRIC ROOM 6'10"x7'0"
LAB ROOM10'9"x8'0"
LAB ROOM 10'4"x10'3"
LABOFFICE7'3"x10'3"
SEC
UR
ITY
CA
BIN
5'0
"x7'
8"
PARKING AREA
LABOUR ROOM7'3"x10'3"
9'0"x58'412"
UP
WATER TANK 7'3"x7'2"
GARDEN-2
ROAD
RO
AD
EX.ETP-a PRO.ETP-a
EX.ETP-c
EX.ETP-b
PRO.ETP-b
PRO.FINISH GOODSTORE AREA
PRO. S.W.STORAGEAREA
EX.FRPTANK
RECEIVER TANK
1
RECEIVER TANK
2
RECEIVER TANK
3
HCL TANK
1
HCL TANK
2
HCL TANK
4
HCL TANK
3
RECEIVER TANK
4
FILTERPRESS-3
FILTERPRESS-2
FILTERPRESS-1
DRYER DRYER
DRYERDRYER
BLA
ND
ER
LABOUR ROOM7'3"x10'3"
LABOUR ROOM7'3"x10'3"
LABOUR ROOM7'3"x10'3"
LABOUR ROOM7'3"x10'3"
EX. S.W.STORAGEAREA
EX.FRPTANK
PRO.FRPTANK
EX.R.MSTORAGEAREA17'6"x15'6"
EX.FINISH GOODSTORE AREA
OPEN LAND -1
GARDEN-3
GARDEN-1
GATE-1
GATE-2
ROOM17'6"x40'7"
ZONE = RESI.-1
SCALE:- 1C.M.=1.00MT.
USE = RESI.
CASE NO:-
2934.15TOTAL AREA
PLOT WORK
GARDEN AREA
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 15
Existing Consent Order Copy
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 16
Previous Consent Order Copy
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 17
CETP & TSDF Membership Certificate
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 18
SSI Certificate
KUNDAN PESTICHEM PVT. LTD. Office / Factory: Plot No. 3730 -31 -32, Behind Nirma New Factory, Phase IV, GIDC Estate, Vatva, Ahmedabad – 382445, Phone: 079 - 65222067 Web: www.kundanpestichem.com, Email: [email protected]
Enclosure: 19
CA Certificate