Download - Lear MKR MKS Plus System1
-
7/24/2019 Lear MKR MKS Plus System1
1/41
LEARLEAR
Terminals &Terminals &
ConnectorsConnectors
Product presentationProduct presentationMKR Plus - MKS PlusMKR Plus - MKS Plus
4.0 mm cait!4.0 mm cait!
-
7/24/2019 Lear MKR MKS Plus System1
2/41
24 August Page 2/41
IntroductionIntroduction
1. Product
2. Extraction tool
3. Product description
4. Application reports
5. Technical specification
6. Environmental simulation
. !hemical resistance
". #ocumentation summar$
%. &enefits
-
7/24/2019 Lear MKR MKS Plus System1
3/41
24 August Page 3/41
1. Product ' Terminals1. Product ' Terminals
()* Plus terminal +,*'ca-le
.5 / 1.5 s0mm
() Plus terminal +,*'!a-le
.5 / 1.5 s0mm
-
7/24/2019 Lear MKR MKS Plus System1
4/41
24 August Page 4/41
1. Product ' eals1. Product ' eals
inle ca-le seal
.5 / 1.5
s0mm
+,*'
!a-le
!avit$ plu
-
7/24/2019 Lear MKR MKS Plus System1
5/41
24 August Page 5/41
". Product - #ousin$s". Product - #ousin$s
2'a$ housin
3'a$ housin
2'a$ housin
ith convolute
tu-in support
3'a$ housin
Adaptor
Adaptor
-
7/24/2019 Lear MKR MKS Plus System1
6/41
24 August Page 6/41
". Product - #ousin$s". Product - #ousin$s
Adaptor
Adaptor
4'a$ housin
6'a$ housin
4'a$ housin
ith convolute
tu-in support
6'a$ housin
ith convolutetu-in support
-
7/24/2019 Lear MKR MKS Plus System1
7/41
24 August Page 7/41
". Product - #ousin$s". Product - #ousin$s
5'a$ housin
2'a$
sealin cap
4' or 6'a$
sealin cap
All housins have secondar$ loc eeper -ars
-
7/24/2019 Lear MKR MKS Plus System1
8/41
24 August Page 8/41
MKR/ MKS Plus 1.5 mm
1. Product1. Product
Contact principle
Primar$ locmade from
stainless steel
prin supported
contact finers
teel cae
!ontact points
1.!ontact
one
2.!ontactone
-
7/24/2019 Lear MKR MKS Plus System1
9/41
24 August Page 9/41
()* Plus () Plus
part num-er7 5.1.61
2. Extraction tool ()* Plus 2. Extraction tool ()* Plus
() Plus() Plus
-
7/24/2019 Lear MKR MKS Plus System1
10/41
24 August Page 10
3. Product description3. Product description
The ()* Plus is a 1.5 mm sprin supported socet. It has a -ox'
section and is desined for crimpin ith sinle ca-le seals.
The () Plus is a 1.5 mm sprin supported pin for connectin to
the ()* Plus socet. It has a -ox'section and is desined for
crimpin ith sinle ca-le seals.
8perational usaes7
9ih vi-ration s$stems in accordance ith the re0uirements of
uita-le for hih vi-ration usae on chassis:; enines; axlesand ear-oxes
DIN 72585DIN 72585
-
7/24/2019 Lear MKR MKS Plus System1
11/41
24 August Page 11
Terminal materials
12 !r?i 1
-
7/24/2019 Lear MKR MKS Plus System1
12/41
24 August Page 12
3. Product description3. Product description
Pitch sie 7 4.5 mm x 4.5 mm for part num-ers7
26"
251
-
7/24/2019 Lear MKR MKS Plus System1
13/41
24 August Page 13
4. Application reports4. Application reports
The availa-le specifications cover the folloin points7
< Implementation st$le
< Performance characteristics
< Testin
-
7/24/2019 Lear MKR MKS Plus System1
14/41
24 August Page 14
5. Technical pecification5. Technical pecification
6. 1 !urrent carr$in
6. 2 !ontact resistance
6. 3 !ontinuous temperature re0uirements
6. 4 Insulation resistance
6. 5 Terminal retention force in a housin
6. 6 (aximum pin anle
6. Terminal cross'section
6. " Enaement and ithdraal forces
6. % !rimp measurements6.1 !rimp tensile strenth
6.11 Bi-ration re0uirements
6.12 !ontact disconnection
6.13 !limate test
6.14 Cater sealin
6.15 Thermal testin
6.16 #$namic testin
-
7/24/2019 Lear MKR MKS Plus System1
15/41
24 August Page 15
!omponent temperature tu D!F
Deratin !it"out "ousin
MKR # MKS Plus $.5$ / $.75 / 1.$$ mm%
(aterial7 !un Platin7 n
.5 mmG
.5 mmG
1. mmG
!urrentIDA
F
0 20 40 60 80 100 120 140
5.1 !urrent carr$in5.1 !urrent carr$in
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
-
7/24/2019 Lear MKR MKS Plus System1
16/41
24 August Page 16
!omponent temperature tu D!F
Deratin !it"out "ousin
MKR # MKS Plus 1.5$ / 2.5$ mm%
(aterial7 !un Platin7 n
1.5 mmG
2.5 mmG
!urrentIDA
F
0 20 40 60 80 100 120 140
5.1 !urrent carr$in5.1 !urrent carr$in
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
-
7/24/2019 Lear MKR MKS Plus System1
17/41
24 August Page 17
!omponent temperature tu D!F
Deratin in "ousin
MKR # MKS Plus $.75 mm%
(aterial7 !un Platin7 n
!urrentIDA
F
0 20 40 60 80 100 120 140
5.1 !urrent carr$in5.1 !urrent carr$in
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
-
7/24/2019 Lear MKR MKS Plus System1
18/41
24 August Page 18
Deratin in "ousin
MKR # MKS Plus 1.$$ mm%
(aterial7 !un Platin7 n
!omponent temperature tu D!F
!urrentIDA
F
0 20 40 60 80 100 120 140
5.1 !urrent carr$in5.1 !urrent carr$in
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
-
7/24/2019 Lear MKR MKS Plus System1
19/41
24 August Page 19
Deratin in "ousin
MKR # MKS Plus 1.5$ mm%
(aterial7 !un Platin7 n
!omponent temperature tu D!F
!urrentIDA
F
0 20 40 60 80 100 120 140
5.1 !urrent carr$in5.1 !urrent carr$in
35.0
30.0
25.0
20.0
15.0
10.0
5.0
0.0
-
7/24/2019 Lear MKR MKS Plus System1
20/41
24 August Page 20
5.2 !ontact resistance5.2 !ontact resistance
A value of 5 mH must not -e exceeeded for a ne connection.
After testin to #I? 25"5; a value of 1 mH must not -e exceeded
R
-
7/24/2019 Lear MKR MKS Plus System1
21/41
24 August Page 21
Platin n
The maximum continuous operatin temperature for this terminalplatin is 13 !.
!onnection c$cles7 maximum 2
5.3 !ontinuous temperature5.3 !ontinuous temperature
re0uirementsre0uirements
Platin Au availa-le -$ special re0uestJ
The maximum continuous operatin temperature for this terminal
platin is 15 !; hich is limited -$ the terminal -ase material.
!onnection c$cles7 maximum 1
-
7/24/2019 Lear MKR MKS Plus System1
22/41
24 August Page 22
5.4 Insulation resistance5.4 Insulation resistance
9ih voltae test
A test voltae of KeffL1 B; 5 or 6 9 as applied over a
minimum period of one minute across a set of terminals as ell
as -eteen ever$ other terminal and the outside of the housin
ith no shortin or car-onisation appearin.
The measured insulation resistance as reater than 1
(easurement of the leaae current
-eteen adMacent terminals
-
7/24/2019 Lear MKR MKS Plus System1
23/41
24 August Page 23
5.5 Terminal retention force5.5 Terminal retention force
Primar&
-
7/24/2019 Lear MKR MKS Plus System1
24/41
24 August Page 24
5.6 (aximum pin anle5.6 (aximum pin anle
Terminal pin O 1.5 ;5
1.5 maximum alloa-le pin anle
(aximum central mis'alinment .25
-
7/24/2019 Lear MKR MKS Plus System1
25/41
24 August Page 25
5. Terminal cross'section5. Terminal cross'section
%.&
'.0
'
1. !ontact one
2. !ontact one
-
7/24/2019 Lear MKR MKS Plus System1
26/41
24 August Page 26
5." Enaement force5." Enaement force
(naement )orce
(aximum
Averae
(inimum
+D?F
!$cle
MKR # MKS Plus
Results o*er 1$ c&cles
(aterial7 !un Platin7 n
1 2 3 4 5 6 7 8 9 10
16
14
12
10
8
6 4
2
0
-
7/24/2019 Lear MKR MKS Plus System1
27/41
24 August Page 27
5." Cithdraal force5." Cithdraal force
MKR # MKS Plus
Results o*er 1$ c&cles
(aterial7 !un Platin7 n
+it"'ra!al )orce
(aximum
Averae
(inimum
+D?F
!$cle
1 2 3 4 5 6 7 8 9 10
14
12
10
8
6
4
2
0
-
7/24/2019 Lear MKR MKS Plus System1
28/41
24 August Page 28
Part num-er ?ominal !A !rimp sies !rimp sies
Cire crimp
mm
Insulation crimp
mm
26" .5 s0mm 9eiht 7 1.2 ' .5 3.6
Cidth 7 2.25 ' .1 3.5
26" 1. s0mm 9eiht 7 1.25 ' .5 3.
Cidth 7 2.25 ' .1 3.5
26" 1.5 s0mm 9eiht 71.35 ' .5 3.
Cidth 7 2.25 ' .1 3.6
Example ' Insulation crimp sealed J
&
9
Example ' ire crimp
&
9
Insulation cla eal
!opper ca-le
!a-le insulation
5.% !rimp measurements5.% !rimp measurements
()* Plus()* Plus
-
7/24/2019 Lear MKR MKS Plus System1
29/41
24 August Page 29
Part num-er ?ominal !A !rimp sies !rimp sies
Cire crimp
mm
Insulation crimp
mm
251 .5 s0mm 9eiht 71.2 ' .5 3.6
Cidth 7 2.25 ' .1 3.5
251 1. s0mm 9eiht 71.25 ' .5 3.
Cidth 7 2.25 ' .1 3.5
251 1.5 s0mm 9eiht 71.35 ' .5 3.
Cidth 7 2.25 ' .1 3.6
Example ' Insulation crimp sealed J
&
9
Example ' ire crimp
&
9
Insulation cla eal
!opper ca-le
!a-le insulation
5.% !rimp measurements5.% !rimp measurements
() Plus() Plus
-
7/24/2019 Lear MKR MKS Plus System1
30/41
24 August Page 30
5.1 !rimp tensile strenth5.1 !rimp tensile strenth
?ominal !A !a-le construction +,* J +orce
.5 s0mm 1% strand xO.22 mm +minN " ?
1. s0mm 1% strand x O.24 mm +minN 1 ?
1.5 s0mm 1% strand x O.3 mm +minN 14 ?
,min
Onlyire crimp;
ithout insulation crimp
(easured -$ ,ear TQ!
-
7/24/2019 Lear MKR MKS Plus System1
31/41
24 August Page 31
5.11 Bi-ration re0uirements5.11 Bi-ration re0uirements
-iration reuirements0
ests !it" connecte' "ousins0
,or )ull 'escription see DIN 72585#20 Marc" 13
est roup C
Bisual chec
!ontact resistance
Bi-ration re0uirements ith free'standin
connected terminals; radient )27
3; 3'a$ axis for 5h at am-ient and 12!;supported at 1 mm
contact disconnection7 tR1s; *R
!ontact resistance
Bisual chec
*
1 (etal support
2 !onnected to current suppl$
3 !a-le
4 +ree'standin connector
5 Bi-ration ta-le
6 +ree'standin connector
Soined to vi-ration ta-le
*
-
7/24/2019 Lear MKR MKS Plus System1
32/41
24 August Page 32
5.12 !ontact disconnection5.12 !ontact disconnection
#urin the total vi-ration test time of 3 hours; the contact
resistance should not-e 7
47 )or loner t"an 1 6s
R
-
7/24/2019 Lear MKR MKS Plus System1
33/41
24 August Page 33
5.13 !limate test5.13 !limate test
Climate tests !it" connecte' "ousins
,or )ull 'escription see DIN 72585#20 Marc" 13
est roup K
Bisual chec
!ontact resistance
Insulation resistance
9umidit$ chane
21 da$s humidit$ chane to #I? 516 +C247
23!4!; "3 %2 rel.9; 1 c$cleL24h
!ontact resistance
Insulation resistance
Temperature chane
5 c$cles; radient )2; ' 4! 14!
!ontact resistance; Insulation resistance; Bisual chec
*
*
-
7/24/2019 Lear MKR MKS Plus System1
34/41
24 August Page 34
5.14 Cater sealin5.14 Cater sealin
+ater sealin IP K 0
ests !it" connecte' "ousins
,or )ull 'escription see DIN 72585#20 Marc" 13
est roup 9
Bisual chec
Insulation resistance
Cater sealin IP%)
#I? 45 Part %; hih pressure
Met ash
Insulation resistance
Bisual chec
Set ash and spra$ distri-ution for test e0uipment to
certif$ protection aainst hih pressure ater inress '
Cater radient %)
-
7/24/2019 Lear MKR MKS Plus System1
35/41
24 August Page 35
5.15 Thermal testin5.15 Thermal testin
emperature / Runnin time
MKR # MKS Plus 1.$$ mm%
ests in "ousins # 1#!a& euippe' / 1#!a& nominal current
2$.$ :
(aterial7 !un Platin7 n
Time DsecF
Temperature
DE!F
-
7/24/2019 Lear MKR MKS Plus System1
36/41
24 August Page 36
5.15 Thermal testin5.15 Thermal testin
TemperatureDE!F
Time DsecF
emperature / Runnin time
MKR # MKS Plus 2.5$ mm%
ests in "ousins # 1#!a& euippe' / 1#!a& nominal current
27.5 :
(aterial7 !un Platin7 n
-
7/24/2019 Lear MKR MKS Plus System1
37/41
24 August Page 37
5.16 #$namic testin5.16 #$namic testin
12.
Temp
era
tu
r eD E
!
F
Time D h F
23
5
There should -e no interuption of the current flo durin the test
1
23 '5
-
7/24/2019 Lear MKR MKS Plus System1
38/41
24 August Page 38
Protection aainst dust penetration7In accordance ith #I? 25"5'2 and #I? 45'%; a dust mist as
created from 5 limestone and 5 pulverised ash. Approximatel$
2 of this dust as placed in the test cham-er per mU volume and
this suspension as maintained durin the test as re0uired.
!onclusion7
Protection aainst dust penetration as in accordance ith the
specification.
Industrial climate7
In accordance ith #I? 25"5'2 and E? I8 6%""; three c$cles of
2h in an atmosphere of condensation; sulphur dioxide and humidit$
ere carried out; ith a sulphur dioxide densit$ of 2. per mU each
c$cle.
!onclusion 7Protection aainst corrosion as in accordance ith the
specification.
Protection from salt spra$
In accordance ith #I? 25"5'2 and #I? 521'; the test ascarried out over %h ith a concentrated test solution spra$ of 5
'5 sodium chloride.
!onclusion 7
Protection aainst salt spra$ as in accordance ith the
specification.
6. Environmental simulation6. Environmental simulation
-
7/24/2019 Lear MKR MKS Plus System1
39/41
24 August Page 39
. !hemical resistance. !hemical resistance
+or this test; the samples ere spra$ed for 5s ith each of the
chemicals listed -elo and then connected for 24h at "!.
-
7/24/2019 Lear MKR MKS Plus System1
40/41
24 August Page 40
9ear ;C # speci)ications