Download - Levelflex FMP5x and Micropilot FMR5x
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20/02/2013
Products Solutions Services
Levelflex FMP5x and Micropilot FMR5x
Next Level Instrumentation
Slide 1 Matthias Schuetzeberg
![Page 2: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/2.jpg)
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Table of contents
Next Level Instrumentation
• Benefits from platform concept
• Remote display FHX50
• HistoROM
• Diagnostics Namur NE107
• SIL IEC 61508
• Time of Flight basics
• Levelflex FMP5x
• Micropilot FMR5x
Slide 2 Matthias Schuetzeberg
![Page 3: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/3.jpg)
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Benefits from platform concept
Next Level Instrumentation
“Uniform device concepts across measurement
parameters create invaluable advantages.”
Slide 3 Matthias Schuetzeberg
![Page 4: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/4.jpg)
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The family is growing…
Next Level Instrumentation
Promass E 200 Levelflex FMP5x
Release 2010
Prosonic Flow B 200
Release: 12.2011
Promass F 200
Release: 07.2012
Promag P/H 200
Release: 08.2012
Micropilot FMR5x
Release: 12.2012
Slide 4 Matthias Schuetzeberg
![Page 5: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/5.jpg)
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Overview about the new 2-wire Platform
Next Level Instrumentation
Plastic Alu 316L
4-20mA
+ Status
Housing
4-20mA
4-20mA
4-20mA
DC
4-20mA
AC
PA +
Status
Approval
Sensors
Electronics
ATEX
2-wire 4-wire
HistoROM +
FF +
Status
mechanical buttons or
optical buttons for operation
from outside
Display
Remote Display
FHX50
4-20mA
–
Promass
E 200/F 200
Prosonic Flow
B 200
Promag
P 200
Micropilot
FMR5x
Levelflex
FMP5x
Slide 5 Matthias Schuetzeberg
![Page 6: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/6.jpg)
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Identical Accessories and Spare Parts for Flow and Level
Next Level Instrumentation
• Reduce stock keeping expenses due to platform spare part strategy
Slide 6 Matthias Schuetzeberg
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Innovative display modules
Next Level Instrumentation
Displays SD02 SD03 (Feb. 2013)
Picture
Feature
• Mechanical push buttons
• HistoROM concept: Backup
and copy of transmitter data
• IP20/NEMA1 mounted in the
housing (without cover)
• Touch control (IR)
• HistoROM concept: Backup and
copy of transmitter data
• Backlight of display included
• Backlight with
• White color
• Red color for alarm
Slide 7 Matthias Schuetzeberg
![Page 8: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/8.jpg)
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Remote display housing FHX50
Next Level Instrumentation
• Two housing types:
• Plastic (PBT)
• Stainless steel (316L) (in prep.)
• Suitable for both displays:
• Push button operation (SD02)
• Touch control operation from outside (SD03)
• Device FMP/FMR5x must be ordered with option prepared for display FHX50:
• Two options:
• With M12 plug at the device (max length: 30m)
• Customer standard cable for own installation (up to 60m installation length)
Slide 8 Matthias Schuetzeberg
![Page 9: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/9.jpg)
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HistoROM
Next Level Instrumentation
Slide 9 Matthias Schuetzeberg
![Page 10: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/10.jpg)
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Next Level Instrumentation
Slide 10 Matthias Schuetzeberg
![Page 11: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/11.jpg)
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HistoROM
Next Level Instrumentation
The HistoROM is
fixed in the housing
(can not be lost or
“forgotten”)
• Functions HistoROM:
• Storage of device parameters
• Storage of event log book (basic: 20 events)
• Together with on-site display:
• Backup of device settings in the display
• Restore of device settings from display backup file
• Import settings from device 1 to device 2
(e.g. same tank, same installation, same settings)
• Benefit:
• Easy electronic exchange
• No need of SW – tooling or new setup to start measurement, only a screw driver is necessary
• History information for diagnostic purposes
• Safety for configuration data without a SW–tooling, time saving full restore and backup
• Time saving setup of tank farms with import of settings from device to device
Slide 11 Matthias Schuetzeberg
![Page 12: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/12.jpg)
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HistoROM
Next Level Instrumentation
Electronic change during night shift
The HistoROM is
fixed in the housing
(can not be lost or
“forgotten”)
Example HistoROM functionality
Slide 12 Matthias Schuetzeberg
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HistoROM
Next Level Instrumentation
Backup functionality: BACKUP / RESTORE / DUPLICATE
In combination with on-site display
Restore
Backup
Tank 1, Device 1 Tank 2, Device 2
Duplicate
Duplicate
Slide 13 Matthias Schuetzeberg
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HistoROM – savings while commissioning
Next Level Instrumentation
Benefit:
• No software tools required 20 min/measuring point
• Time saving set up of tank farms 15 min/measuring point
• For e.g. commissioning 40 tanks
with SW tool = 800 min (100$/h) > 1.300$
• Commissioning time with display + copy function = 1h (100$/h) 100$
Savings ~ 1.200$
Cost
Commissioning time
Savings > 1.200$
Slide 14 Matthias Schuetzeberg
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Diagnostics
Namur NE 107
Additional Process Information/Predictive Maintenance
Next Level Instrumentation
Slide 15 Matthias Schuetzeberg
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Slide 16 / 97
“Tell me what to do” diagnostics symbols recommended by NAMUR NE107
Diagnostics: icons + text
Measurement view clear failure signals
Clear text information maintenance instructions
Events storage on DAT (SD) card x
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Slide 17 / 97
Easy + open system integration
Different systems and different technologies are supported for
an easy and self explaining integration.
FieldCare
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Slide 18 / 97
Diagnostic information
Additional remedy information online
available
Detailed diagnostic information
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Slide 19 / 97
Diagnostic information
Help & trouble shooting info online
Detailed diagnostic information
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Clear device- and process diagnostic
Next Level Instrumentation
F
C
M
S
Failure
Maintenance required
Function Check
Out of Specification
According NAMUR NE107
Unified and categorized information
Slide 20 Matthias Schuetzeberg
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Enhanced and easy diagnostic functionality
Next Level Instrumentation
• The new categorizing in Failure, Function check, Out of
specification and Maintenance required (NAMUR NE107)
shows directly to the operator what he has to do e.g.:
• Failure [F] → change to manual operation and call maintenance
technician immediately
• Function check [C] → configuration in progress
• Out of specification [S] → check process environment
• Maintenance [M] required → call maintenance technician or add the
request to the maintenance schedule
• The detailed diagnostic information shows …
… what happened
… remedy information.
Slide 21 Matthias Schuetzeberg
![Page 22: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/22.jpg)
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SIL IEC 61508
Next Level Instrumentation
Slide 22 Matthias Schuetzeberg
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First Radar Devices developed acc. to IEC 61508
Next Level Instrumentation
• The new ToF Series FMR/FMP5x are the world’s first ToF devices which has been
developed according to IEC 61508:2010
(Edition 2.0)
• All FMR/FMP5x are suitable for the use in safety-loops
(MIN, MAX and RANGE) with all 4…20mA HART® options, up to
• SIL3 (in homogenous redundancy)
• SIL2 (as a single device)
• For test sequence C (simulation) it is not necessary to interrupted or manipulated
the production process and can be done easily from control room (Communication
between device and DTM is secured)
• Development supported by certified TÜV Functional Safety Engineers and TÜV
Functional Safety Expert
• Independent Functional Safety Assessment and certification by accredited body
(TÜV Rheinland)
Slide 23 Matthias Schuetzeberg
![Page 24: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/24.jpg)
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Next Level Instrumentation
Slide 24 Matthias Schuetzeberg
![Page 25: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/25.jpg)
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Developed according IEC 61508
Next Level Instrumentation
Continuous automatic internal check in the device
• Logic program run control
• Reference pulse HF
• Quartz synchronization
• Measuring cycle time
• Supply voltage
• Temperature
• Check sum RAM
• Cable breakage
Check
• Continuous self-monitoring to check the correct functionality of the device
• More than 80 diagnostic measures and techniques permanently running in the background
Slide 25 Matthias Schuetzeberg
![Page 26: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/26.jpg)
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Proof test from control room
Next Level Instrumentation
Proof procedure via manual started self check (proof test)
Proof test is done without interruption of the process!
Sen
d
Check
Save time and costs with worlds easiest proof test for SIL/WHG
1. Start the “Self check” (device checks internal communication path)
2. Check the signal output by simply starting the simulation
Developed acc. to IEC 61508, also the data communication between
Device-DTM and device is secured (send – check).
The proof test can easily done out of the control room
Slide 26 Matthias Schuetzeberg
![Page 27: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/27.jpg)
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Easy proof test – savings while proof test
Next Level Instrumentation
Benefit:
• Time to fill the tank to max level or
to remove the device and test it
(no device self check available) 80 - 480 min/a
• SIL proof test with device self check
every 3rd year (app. 30 min) 10min/a
• Downtime savings for the plant 70 – 470 min/a
1h production ~5000$
depending on product >5.800 – 39.000$/a
Cost
Savings > 39.000$ Downtime
Slide 27 Matthias Schuetzeberg
![Page 28: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/28.jpg)
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Next Level Instrumentation Levelflex ES - Training
Slide 28 Matthias Schuetzeberg
![Page 29: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/29.jpg)
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The Principle – Time of Flight (ToF)
• Emission of ultrasound- or
microwave-pulses
• Reflection of the pulses from the
product surface
• Receiving of the reflected pulses
• Measurement of the Time of Flight
calculation of the distance between the device
and the product surface by
Next Level Instrumentation
emit
ting
rece
ivin
g
00.40
2 d = c
Slide 29 Matthias Schuetzeberg
![Page 30: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/30.jpg)
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External Influences on Microwaves
Next Level Instrumentation
Independent of:
• Gas composition
• Vacuum
• High Temperatures
• Alternate pressures
• Changing density
• Air turbulence
Slide 30 Matthias Schuetzeberg
![Page 31: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/31.jpg)
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Physical Effect on the Propagation of Microwaves
Next Level Instrumentation
Slide 31 Matthias Schuetzeberg
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Microwaves – Effects on Humans
Next Level Instrumentation
~ 5 mW/cm² outside
~ 0,1 mW/cm²
~ 0,00021 mW/cm²
Slide 32 Matthias Schuetzeberg
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Tof Products
Matthias Schützeberg Folie 33
f = 6 GHz
Transmission puls 0,8 ns
received signal
t
Distance
Time of Flight
Envelope curve Micropilot M
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Basics Reflection
Next Level Instrumentation
• Microwaves are electromagnetic
waves
• Reflection of microwaves depends
on a change of the wave impedance
--> Change of dielectric constant
(DK, r)
• Ultrasound waves are mechanical
waves
• Reflection of ultrasound waves
depends on a change of the
wave impedance
--> Change of density
Difference between electromagnetic and mechanical waves
Air:
r 1
Medium:
r > 1
Change
of
impedance
Slide 34 Matthias Schuetzeberg
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Basics Reflection
Next Level Instrumentation
Water
Air
r=80
r=1
=1.00
=0.001
Radar in comparison to Ultrasonic
Slide 35 Matthias Schuetzeberg
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Basics Reflection
Next Level Instrumentation
Air
Oil r=2 =0.85
r=1 =0.001
Shift caused by slower
speed of propagation in oil
Slide 36 Matthias Schuetzeberg
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Next Level Instrumentation
+ =
Guided Radar Puls
Slide 37 Matthias Schuetzeberg
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Next Level Instrumentation
reflection
free emitting guided
Mirror reflection
at smooth surface guided reflection
Independent from
surface roughness
Surface Reflection - Levelflex Evolution
Slide 38 Matthias Schuetzeberg
![Page 39: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/39.jpg)
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Signal Evaluation
Next Level Instrumentation
Slide 39 Matthias Schuetzeberg
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Next Level Instrumentation
"EOP" Software Evaluation: “End Of Probe” Signal
No lost echo – Unique in the Market!
L × - ) 1 (
L
• automatic calibration,
when probe end signal
and echo are seen
simultaneously
• interpolation of the level
information with the
probe end signal, when
the echo vanishes
Level = EOP shift : EOP slope
L= EOP shift
EOP slope
Slide 40 Matthias Schuetzeberg
![Page 41: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/41.jpg)
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Levelflex FMP5x
Overview
Next Level Instrumentation
Slide 41 Matthias Schuetzeberg
![Page 42: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/42.jpg)
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The Next Level Instrumentation - Overview
Next Level Instrumentation
Tod
ay
T
om
orr
ow
FMP55 FMP50 FMP51 FMP56 FMP57 FMP54 FMP52 FMP53
FMP40 FMP40 FMP45 FMP41C FMP43
LIQUID SOLID INTERFACE Slide 42 Matthias Schuetzeberg
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Levelflex Overview
Next Level Instrumentation
Plastic Alu 316L
4-20mA
+ Status
Housing
4-20mA
4-20mA
4-20mA
DC
4-20mA
AC
PA +
Status
Approval
Sensors
Electronics
ATEX
2-wire 4-wire
HistoROM +
FF +
Status
mechanical buttons or
optical buttons for operation
from outside
Display
Remote Display
FHX50
4-20mA
-
basic solid interface solid basic liquid liquid coated hygienic
FMP55 FMP50 FMP51 FMP56 FMP57 FMP54 FMP52 FMP53
HT/HP
Slide 43 Matthias Schuetzeberg
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Multi-Echo-Tracking
New Dynamic Signal evaluation
Next Level Instrumentation
Slide 44 Matthias Schuetzeberg
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Multi-Echo Tracking
Next Level Instrumentation
Animation to describe the Multi-Echo Tracking
(explained on a Micropilot)
Slide 45 Matthias Schuetzeberg
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Animation Tank Trace for Micropilot + Levelflex
Next Level Instrumentation
Tank Trace -> Multi-Echo Tracking for
experienced audience (explained on a Levelflex)
Slide 46 Matthias Schuetzeberg
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Next Level Instrumentation
Slide 47 Matthias Schuetzeberg
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Multi-Echo Tracking – savings while operation
Next Level Instrumentation
Benefit:
Highest measurement reliability leads to
stable process without plant downtimes Plant availability
1h of production generates products with
a value of e.g. 5.000$ (depending on product) 120.000$/day
Downtime costs
Downtime
Plant availability
120.000$/day
dep. on product
Slide 48 Matthias Schuetzeberg
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Next Level Instrumentation
Measurement from outside with Levelflex M FMP 40:
- Neutralisation tank
- Media: varying acids and bases
- Tank material PP, tank wall thickness appr. 2 cm
- „Launchingplate“ 300 mm x 300 mm
launching plate
300mm 300mm
Top view:
Plastic cover
Fa. Würth, Neutralisationsbecken
TDR – Measurment from outside
Slide 49 Matthias Schuetzeberg
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Next Level Instrumentation
FMP 40 – Measurement from outside
Application example: measurement from outside on a horizontal vessel
• What kind of problems may occur with this installation? • How to optimize it?
FMP40 –
remote version
Fixing of rope
rope
Launching plate
Slide 50 Matthias Schuetzeberg
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Next Level Instrumentation
TDR – Measurement from outside
Application example: measurement from outside on a horizontal
plastic vessel (glass fibre reinforced):
fixing the rope at another place
avoids disturbing echos from pipes and cable channel
because of the special tank shape an additional linearisation is recommendes to reach good accuracy
Install protection against contact
Slide 51 Matthias Schuetzeberg
![Page 52: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/52.jpg)
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Levelflex – The better “displacer”
Next Level Instrumentation
Slide 52 Matthias Schuetzeberg
![Page 53: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/53.jpg)
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Displacer Replacement
Next Level Instrumentation
Displacer are extremely affected by vibration due to the big displacement body over the whole measurement range and due to the small mechanical movement of the torque tube
Replace with
Slide 53 Matthias Schuetzeberg
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Levelflex – The better “displacer” (1/3)
• While engineering a level application the density of the
media is often not known exactly (varying process
conditions can cause density changes)
• Wrong level indication can influence the product quality
and the plant availability
• The Levelflex is independent on physical media effects
(e.g. density, gas phase,...)
• Added values
• Fast and easy selection Time saving
• Reliable measurement Highest plant availability
Next Level Instrumentation
Bild Displacer
Slide 54 Matthias Schuetzeberg
![Page 55: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/55.jpg)
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Levelflex – The better “displacer” (2/3)
• Bypass vessels (DN 100) are typically used in displacer systems. The
Levelflex can be used 1:1 in such bypasses.
• Potential cost savings are even higher for new plants, or when modernizing
existing plants, as this technology also works in DN 50 bypass vessels.
• The procurement of high-quality steel bypasses alone involves a cost
reduction of approx. 25 %.
Next Level Instrumentation
Operating costs in
comparison to a
standard application
Slide 55 Matthias Schuetzeberg
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Complete Bypass Solutions by E+H
Next Level Instrumentation
Previous projects –
miscellaneous types
Slide 56 Matthias Schuetzeberg
![Page 57: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/57.jpg)
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Next Level Instrumentation
Complete Bypass Solution
No upper blocking distance. Independent of density changes. Less influence by buildup. Independent of foam. Less influence by corrosion. No moving parts. Independent of vibration.
Slide 57 Matthias Schuetzeberg
![Page 58: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/58.jpg)
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Information brochure
Next Level Instrumentation
Slide 58 Matthias Schuetzeberg
![Page 59: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/59.jpg)
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Tank Gauging Project References
Sinopec’s Jinan Refinery, China
Levelflex-FMP 40
Application:
• LPG Tank
• Propylene C3H6
• DC 1.8
• Pressure 16 bar
• Bypass 10 m
Instrument:
• FMP 40 Rod version
• 3x 3.3 m divisible rod
![Page 60: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/60.jpg)
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FMP40 in LPG
Level measurement :
FMP40-1LL2YY9B21AA
L=3884 mm YY9 = DN50 DIN2512 F MVTFN0032
Flaga Gas : 4 x LPG bullets Tanks (Czech Republic)
Overspill protection :
FTL51-KCG2BB4G5A
L = 1254 mm
![Page 61: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/61.jpg)
Products Solutions Services
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Interface Measurement
• Next Level “Levelflex”
Slide 61 Matthias Schuetzeberg
![Page 62: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/62.jpg)
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Interface basics
Next Level Instrumentation
What is an interface layer?
Clear interface layer
liquid/liquid
(solids/liquid)
High precision
Emulsion Several interface layers
E.g. separator
Foam
Oil
Emulsion
Water
Sand
Slide 62 Matthias Schuetzeberg
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Infrared thermal image of emulsion layer in separator
Next Level Instrumentation
Water
Emulsion
Oil
Slide 63 Matthias Schuetzeberg
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Available technologies
• Float systems
• Conductive probes
• Displacer
• Magnetostrictive (+floats)
• Ultrasonic
• Capacitance
• Optical systems
• Radiometric
• Differential Pressure Transmitter
• Side glasses
• Vibrating forks
• TDR
• Bubbler
Next Level Instrumentation
Most used
• TDR + Capacitance => FMP55 Multiparameter
Slide 64 Matthias Schuetzeberg
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E+H offering for interface applications
Next Level Instrumentation
Slide 65 Matthias Schuetzeberg
![Page 66: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/66.jpg)
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Traditional TDR Interface measurement
Next Level Instrumentation
Slide 66 Matthias Schuetzeberg
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TDR: Functional Principle
• High-frequency pulses are injected to a probe and reflected by the product surface
• The distance to the product surface can be calculated using the time-of-flight information
• Whenever DC1 is small, one part of the pulse will penetrate through the upper medium
• A second reflection will take place at the interface between the lower medium with a higher DC2.
• The distance to the interface can be calculated under consideration of the reduced time-of-flight within the
upper medium.
Next Level Instrumentation
Slide 67 Matthias Schuetzeberg
![Page 68: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/68.jpg)
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TDR: Summary
Next Level Instrumentation
Advantages
• Simultaneous measurement of level + interface
• Independent of temperature and density changes
• Measurement in high P and T applications
• No moving parts low maintenance
• Sedimentation on the probe will have marginal
influence on the measurement
Limits / preconditions
• Emulsion layer max. 50mm
• Delta DC min. 10
• DC of upper fluid max. 10
• Upper thickness > 60mm
• DC upper medium must remain constant
1
2
1 ≤ 10 ≥ 60mm
max. 50mm |2 - 1| ≥ 10
Slide 68 Matthias Schuetzeberg
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Multiparameter interface - Levelflex FMP55
Next Level Instrumentation
Slide 69 Matthias Schuetzeberg
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Dual Technology Interface Measurement …
With Capacitance alone + measurement with emulsions possible
- no overall level measurement
With Guided Radar alone + two parameters : level + interface
- Dielectric must be programmed
- no measurement with thick emulsions = 1,4 … 10
FMP 55 : Capacitance + GWR + two parameters : level + interface
+ Dielectric independent / self calibration
+ measurement with emulsions possible
+ diagnosis of build up
Next Level Instrumentation
Slide 70 Matthias Schuetzeberg
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Next Level Instrumentation
Slide 71 Matthias Schuetzeberg
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FMP55 – Benefits
• Up to 3 measurements (level, interface, upper
phase thickness) with one device
• Determination of interface and/or level if one
echo is lost (e.g. due to emulsion, damping,
bypass fully flooded)
• Determination of the interface if multiple
layers may occur
• Continuous plausibility check of TDR echoes
• Determination of the medium property if only
one medium is filled
Next Level Instrumentation
The Multiparameter for interface measurement
Slide 72 Matthias Schuetzeberg
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Applications
Next Level Instrumentation
Process: Stream drum
T=314°C (597°F), P=106bar (1537lbs) FMP54
Measured error with Gas Phase Compensation: 4%
Measured error without Gas Phase Compensation: 27,4% Result:
Slide 73 Matthias Schuetzeberg
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Density of Water / Resulting Errors
Next Level Instrumentation
0
200
400
600
800
1000
1200
0 50 100 150 200 250 300 350 400
temperature [°C]
den
sity
[k
g/
cb
m]
300°C
<2% TDR with GPC
~18% TDR
28,7% Hydrostatic/Float
Error Instrument
*Gas Phase Compensation
200°C
<2% TDR with GPC
~4% TDR
13,5% Hydrostatic/Float
Error Instrument
Slide 74 Matthias Schuetzeberg
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Theory: Velocity (V) of Electromagnetic Waves
Next Level Instrumentation
Polar media:
One atom has a greater electro-negativity than the
other constant dipole moment
Example:
Water molecule
O
H H
δ -
δ + δ +
polar bonding
Formula Description Example
Polar
AB Linear Molecules CO
HAx Molecule with a single H HCl
AxOH Molecules with OH at the end C2H5OH
OxAy Molecules with O at the end H2O
NxAy Molecules with N at one end NH3
Non
polar
Ax All elements O2
CxAy Most carbon compounds CO2
Example steam: Resulting errors in the gas phase
: Transmissibility of media for magnetic fields •Nearly constant for most gases •Nearly independent of temp. / press.
mr
: Transmissibility of media for electrical fields •Can vary significantly in the polar gases in combination with high temp. / press.
r
Slide 75 Matthias Schuetzeberg
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Function of Automatic Compensation
Next Level Instrumentation
compensated distance = reference dist.
present ref. dist. x measured distance*
measured distance*
Present
reference dist.
compensated distance
Pressurized* state
(with occurring run-time shift)
gas phase liquid
reference dist.
unpressurized state
(calibration of reference distance)
measured distance
gas phase
Slide 76 Matthias Schuetzeberg
![Page 77: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/77.jpg)
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Construction
Next Level Instrumentation
view at the inside:
Reference
Rod
Reference
Reflection
Slide 77 Matthias Schuetzeberg
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Next Level Instrumentation
Antenna FMP54 (HT and HP)
Thread
FMP54 – Spare parts of the probe
Slide 78 Matthias Schuetzeberg
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Automatic gas phase compensation
Next Level Instrumentation
Slide 79 Matthias Schuetzeberg
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Industries Levelflex FMP5x
Next Level Instrumentation
FMP50* FMP51 FMP52 FMP54 FMP55 FMP56 FMP57
FMP50* FMP51 FMP52 FMP54 FMP55
FMP51 FMP52 FMP54 FMP56 FMP57
FMP50* FMP51 FMP56 FMP57
FMP52 FMP53 FMP56 FMP57
FMP52 FMP53
* Utility applications
Chem
ical
s O
& G
P
ow
er
Pri
mar
ies
Food
L
ife
S
cien
ces
Slide 80 Matthias Schuetzeberg
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Applications in the Chemical Industry
Next Level Instrumentation
Interface measurement in chemicals (FMP55)
• Redundant measurement with guided radar and capacitance
• 3 values (level/ interface/ thickness upper layer)
• Not effected by emulsion layers
• Maintenance free no moving parts
Distillation columns (displacer replacer, FMP51, 52, 54)
• Not effected by density changes
• Maintenance free no moving parts
• Fast to setup without the need of a wet calibration
• Highest safety due gas tight feed through
• Highest reliability due to multiple echo tracking
and redundancy via end of probe (EOP) algorithms
• HistoRom data management for fast maintenance
High temp / high pressure applications (FMP54)
• Not effected by density changes or vacuum
• Maintenance free no moving parts
• No need for a wet calibration
• Highest safety due gas tight feed thru
• Not effected by steam (Gas Phase Compensation)
• SIL 2 according to IEC 61508 Slide 81 Matthias Schuetzeberg
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Applications in Oil & Gas
Next Level Instrumentation
Distillation columns (FMP54)
• No moving parts
• Easy set-up and mounting in by-pass
• Measurement possible up to +450°C
(842°F) /400 bar (5800 psi)
• Maintenance free
• High measurement reliability
Crude dehydration (FMP55) • Redundant measurement based on
SensorFusion technology
• Highest safety due gas tight feed thru
• Chemical resistant materials and design
• Heavy duty 316L SS housing
Crude oil desalter (FMP55)
• Redundant measurement based on
SensorFusion technology
• Highest safety due gas tight feed thru
• Chemical resistant materials and design
• Heavy duty 316L SS housing
Water processing, produced water (FMP51)
• Easy to install and to setup
• NACE compliance materials
• Very precise and accurate measurement
• Possibility for interface measurement (w/o
emulsion) Slide 82 Matthias Schuetzeberg
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Levelflex in high vacuum tower in a Mexican Refinery
• Level measurement in a bypass
installation, in a high vacuum
tower in the refinery with 400° C
degrees and vacuum pressure
• Project for substitute other
technologies in bypass
installations.
• Model for other Refineries, start to
be spread the good results.
Next Level Instrumentation
Slide 83 Matthias Schuetzeberg
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Levelflex in high vacuum tower in a Mexican Refinery
Installation of the
Levelflex FMP 45 in the
high vacuum tower
Next Level Instrumentation
Slide 84 Matthias Schuetzeberg
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Applications Power & Energy
Next Level Instrumentation
Boiler drum level (FMP54)
• Not effected by density changes or vacuum
• Maintenance free no moving parts
• Highest safety due gas tight feed thru
• Not effected by steam (Gas Phase
Compensation)
• SIL 2 according to IEC 61508
Main condenser level (FMP51)
• Not effected by density changes
or vacuum
• Increased temperature range
(up to +200°C / 392°F)
• Maintenance free no moving parts
• Highest safety due gas tight feed thru
• SIL 2 according to IEC 61508
Level in lime silos (FMP57)
• Robust probe design
• Build up detection via monitoring of the EoP
shift
• Reliable measurement performance
based on continuous adapting algorithms
(echo tracking and tracing)
Level in ammonia tanks (FMP54, FMP51)
• Highest mechanical integrity due to
2nd line of defense
• SIL 2 according to IEC 61508 Slide 85 Matthias Schuetzeberg
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Applications Primaries
Next Level Instrumentation
Dust collectors (FMP56 / 57)
• Independent from moisture content or dust properties
• Maintenance free no moving parts
• Independent from filling noise or dust even during
pneumatic filling
• Independent from surface properties
• HistoRom data management for fast maintenance
• Price flexibility for applications with low demanding
pull down forces
Additives (like Gypsum,…) (FMP56 / 57)
• Maintenance free no moving parts
• Independent from filling noise or strong dust even during
conveyer belt filling
• Independent from surface properties also under mirror
reflecting conditions
• Simple set up with on site display (without software)
HistoRom function offers a fast solution to copy the setup
to the next similar bin via the display
Secondary fuels / disposal of
solvents (FMP50 / 51)
• Not effected by density changes or
changing liquid mixtures
• Fast to setup without the need of a
wet calibration
• Highest reliability due to multiple
echo tracking and redundancy via
end of probe (EOP)
• Independent from surface
conditions (like foam, …)
Slide 86 Matthias Schuetzeberg
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...in a nut shell
Next Level Instrumentation
Slide 87 Matthias Schuetzeberg
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Take home messages...
• Uniform commissioning in accordance to HMI standard
• Developed in accordance to IEC 61508 (SIL2)
• Compliance with all important NAMUR guidelines: e.g. for diagnosis
NE107
• Quick setup menu for fast and easy setup
• HistoROM simplifies commissioning and enables diagnostic functions
• Two chamber housing as standard for comfortable and secure
installation
• Up to 17 languages, for easy local commissioning
• Highest reliability due to innovative Multi-Echo Tracking of various
tank echoes
Next Level Instrumentation
CAA
inside
Adaptive
Algorithms
Slide 88 Matthias Schuetzeberg
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Take home messages...
• The Multi-parameter sensor FMP55
• The new basic device FMP50
• Gas tight feed thru as option for FMP51 and FMP52
• FMP54 HT version with enlarged temperature range up to 450°C
• New IO modules (switch output or two 4..20mA outputs)
• Heavy duty stainless steel housing
• Plastic housing as basic version
Next Level Instrumentation
Slide 89 Matthias Schuetzeberg
![Page 90: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/90.jpg)
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Next Level Instrumentation Levelflex ES - Training
Slide 90 Matthias Schuetzeberg
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Micropilot – more than 300.000 applications world wide
Next Level Instrumentation
Matthias Schuetzeberg Slide 91
![Page 92: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/92.jpg)
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Next Level Instrumentation
Custody transfer Non Contact Radar Level measurement
• High Precision Micropilot S
• +/- 0.5 mm
• Custody transfer approved (e.g. PTB, NMi )
• Complete system including Multi-Spot-Temperature
and Inventory Management Software
• FMR 532 - Stilling wells antenna
• FMR 540 – Horn antenna (small beam angle)
Slide 92 Matthias Schuetzeberg
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Next Level Instrumentation
Servo Level Gauge
• Intelligent servo tank gauge - Proservo NMS5x-Series
• 3 Measurements with 1 Instrument:
• Level
• Interface (water) measurement (3 layers)
• Density measurement (up to 16 points)
• High accuracy - ±0.7 mm,
• Independent of product’s vapor
pressure, DK value, foam and
surface conditions
Servo is the only approved technology
(e.g. PTB) for custody transfer in LPG
No. 1 choice for LPG
• No blocking distance
Slide 93 Matthias Schuetzeberg
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Next Level Instrumentation
Next Level Instrumentation
Slide 94 Matthias Schuetzeberg
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The Next Level Instrumentation – overview
Next Level Instrumentation
Liquid Solid * advanced dynamics
Tod
ay
T
om
orr
ow
FMR50 FMR51 FMR56 FMR57 FMR54 FMR52 FMR53
FMR244 FMR250 FMR231 FMR240 FMR245 FMR230 FMR244 * *
* *
Slide 95 Matthias Schuetzeberg
![Page 96: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/96.jpg)
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Content Micropilot (2012)
Next Level Instrumentation
Plastic Alu 316L
4-20mA
4-20mA
Housing
4-20mA
PFS
4-20mA
DC
4-20mA
AC
Approval
Electronics
ATEX
2-wire 4-wire
HistoROM +
mechanical buttons or
optical buttons for operation
from outside (Feb. 2013)
Display
Remote Display
FHX50
4-20mA
–
+ 1Q.
FMR50 FMR51 FMR56 FMR57 FMR54 FMR52 FMR53
+ 100mm horn up to 250°C
or 450°C up to 400°C
basic solid solid basic liquid liquid hygienic/corrosion
resistant
insulated HT/HP
+ 100mm horn + planar
316L
in prep.
plastic
Slide 96 Matthias Schuetzeberg
![Page 97: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/97.jpg)
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Industries Micropilot FMR5x
Next Level Instrumentation
To
P F
ocu
s FMR50* FMR51 FMR52 FMR53 FMR54 FMR56 FMR57
FMR50* FMR51 FMR52 FMR53 FMR54
FMR50* FMR51 FMR52 FMR56 FMR57
FMR50* FMR56 FMR57
FMR51 FMR52
FMR52
FMR50
* Utility applications
Chem
ical
s O
& G
P
ow
er
Pri
mar
ies
Food
Lif
e
Sci
ence
s W
&W
W
Slide 97 Matthias Schuetzeberg
![Page 98: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/98.jpg)
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Micropilot FMR50
Next Level Instrumentation
• Optimum price-performance ratio
• Temperature -40…+130°C/-40…+266°F
• Pressure -1…+3bar/-14.5…+43.5psi
• Process connection: 1½" thread, assembly
bracket or slip-on flange
• Max. measuring range: up to 40m/131ft
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
FMR50 – For common applications
FMR50
WHG
Slide 98 Matthias Schuetzeberg
![Page 99: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/99.jpg)
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FMR50 – DN40
Micropilot FMR5x – Next Level Instrumentation
PVDF
Coupling
Antenna:
• DN40 antenna
fully encapsulated
Materials:
• PVDF
Slide 99 MTF/moe
![Page 100: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/100.jpg)
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Coupling
metalized
plastic horn
PP - lens
PTFE cone
Gasket
Gasket
FMR50 – DN80/DN100
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• DN80 & DN100
• Flange versions available
Sealing:
• Silicon gasket at lens and
process adapter
Materials:
• PP
Slide 100 MTF/moe
![Page 101: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/101.jpg)
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Micropilot FMR51/52
Next Level Instrumentation
FM
R51
WHG
FMR51 – The Allrounder
• Process connection 1½" thread, tri-clamp or flange
• Highest safety due to second line of defense with gastight
feedthrough
• Temperature -196…+450°C/-321…+842°F
• Pressure -1…+160bar/-14.5…+2,320psi
• Max. measuring range: up to 70m/230ft
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
FMR52 – For aggressive media
• Complete PTFE filled horn antenna, flush mounted
• Temperature -40…+200°C/-40…+392°F
• Pressure -1…+16bar/-14.5…+232psi
• Max. measuring range: up to 60m/197ft
• Gastight feedthrough (option)
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
FM
R52
Slide 101 Matthias Schuetzeberg
![Page 102: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/102.jpg)
20/02/2013
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FMR51 Compact
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn antenna
DN40, DN50,
DN80, DN100
• Gastight feedthrough (option)
• 100mm inactive length
(option)
Sealing:
• Viton GLT,
-40…150°C/-40…302°F
• Kalrez,
-20…150°C/-4…302°F
Materials:
• PTFE, 316L, Alloy
Compact with inactive length
2 Gaskets
PTFE cone Compact
Coupling
Slide 102 MTF/moe
![Page 103: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/103.jpg)
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FMR51 with extension based on waveguide (optional)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn antenna
DN40, DN50,
DN80, DN100
• With extension based on
waveguide
(accessory mounted)
• Gastight feedthrough (option)
• Variable antenna extension
L = 100mm < L < 500mm
(accessory mounted)
Sealing:
• Viton GLT,
-40…150°C/-40…302°F
• Kalrez,
-20…150°C/-4…302°F
Materials:
• PTFE, 316L, Alloy
L
Slide 103 MTF/moe
![Page 104: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/104.jpg)
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Micropilot FMR51
Next Level Instrumentation
FM
R51
WHG
FMR51 – The Allrounder
• Highest safety due to second line of defense with gastight
feedthrough
• Temperature -196…+450°C/-321…+842°F
• Pressure -1…+160bar/-14.5…+2,320psi
• Max. measuring range: up to 70m/230ft
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
Slide 104 Matthias Schuetzeberg
![Page 105: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/105.jpg)
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Micropilot FMR52
Next Level Instrumentation
WHG
FMR52 – For highest hygienic requirements
• Flush mounted and gap-free design
according to ASME BPE (CoC)
• Parts in contact with the medium are FDA-listed
according to USP Class VI
• Hygiene process connections
• Proven biological compatibility
FMR52
FMR52 – For aggressive media
• Complete PTFE filled horn antenna, flush mounted
• Temperature -40…+200°C/-40…+392°F
• Pressure -1…+16bar/-14.5…+232psi
• Max. measuring range: up to 60m/197ft
• Gastight feedthrough (option)
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
Slide 105 Matthias Schuetzeberg
![Page 106: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/106.jpg)
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Micropilot FMR52
Next Level Instrumentation
WHG
FMR52 – For highest hygienic requirements
• Flush mounted and gap-free design
according to ASME BPE (CoC)
• Parts in contact with the medium are FDA-listed
according to USP Class VI
• Hygiene process connections
• Proven biological compatibility
for Micropilot or Levelflex
• Process temperature
-40…+200°C/-40…+392°F
• Process pressure
-1…+16bar/-14.5…+232psi
• Max. measuring range: up to 60m/197ft
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
FMR52
Slide 106 Matthias Schuetzeberg
![Page 107: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/107.jpg)
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Coupling
optional w.
gastight
feedthrough
Noise
reduction
layer
Single piece
PTFE horn filling
2 Gaskets
Snap ring
FMR52 (PTFE filled antenna, flush-mounted)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn
DN50, DN80,
flush mount
• Gastight feedthrough
(as option)
Sealing:
• PTFE,
-40…200°C/-40…302°F
Materials:
• PTFE, 316L
Slide 107 MTF/moe
![Page 108: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/108.jpg)
20/02/2013
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FMR52 (PTFE filled antenna, flush-mounted)
Micropilot FMR5x – Next Level Instrumentation
FMR52 Process Connections
Tri- Clamp ISO 2852
2" / 3" / 4"
DIN 11851
DN50 / DN80 Flanges
DN50
DN80
Slide 108 MTF/moe
![Page 109: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/109.jpg)
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Internal: Micropilot FMR53/54 C-Band (6GHz module)
Next Level Instrumentation
FMR53
Internal Information:
With the FMR53/54 the new C–Band
HF–Module is fully developed and produced
in PC Maulburg like all K–Band HF-Modules
FMR54
Slide 109 Matthias Schuetzeberg
![Page 110: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/110.jpg)
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PTFE Window
Next Level Instrumentation
Slide 110 Matthias Schuetzeberg
![Page 111: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/111.jpg)
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PTFE Window
Next Level Instrumentation
Slide 111 Matthias Schuetzeberg
![Page 112: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/112.jpg)
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Micropilot FMR53
Next Level Instrumentation
FMR53
WHG
FMR53 – For common applications in liquids
• Optimum price-performance ratio
• PTFE coating of the rod antenna including flange plating
• Process temperature
-40…+150°C/-40…+302°F
• Process pressure
-1…+40bar/-14.5…+580psi
• Process connection: 1½" thread or flange
• Max. measuring range: 20m/66ft
• Accuracy up to ±6mm/0.23inch
• C-Band 6GHz
Slide 112 Matthias Schuetzeberg
![Page 113: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/113.jpg)
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Micropilot FMR54
Next Level Instrumentation
FMR54
WHG
FMR54 – For special applications in liquids
• Available with horn or stilling well (planar)
antenna
• Process temperature
-196…+400°C/-321…+752°F
• Process pressure
-1…+160bar/-14.5…+2,320psi
• Process connection: flange
• Max. measuring range: 20m/66ft
• Accuracy up to ±6mm/0.23inch
• C-Band 6GHz
Slide 113 Matthias Schuetzeberg
![Page 114: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/114.jpg)
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Micropilot FMR57
Next Level Instrumentation
FMR57
FMR57 – The standard in bulk solids
• Optimum adaption to the surface of the bulk
solid with alignment device
• Air purge connection
• Process connection: 1½" or flange
• Temperature -40…+400°C/-40…+752°F
• Pressure -1…+16bar/-14.5…+232psi
• Max. measuring range: 70m/230ft
• K-Band 26GHz
Slide 114 Matthias Schuetzeberg
![Page 115: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/115.jpg)
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FMR57 Horn
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn antenna
80mm /3", 100mm/4"
• Alignment (option)
• Air purge (standard)
Sealing:
• Viton GLT,
-40…200°C/-40…392°F
Materials:
• PEEK, 316L
Coupling
Air purge
inlet
Air purge
outlet
Alignment
PEEK cone
2 Sealings
Slide 115 MTF/moe
![Page 116: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/116.jpg)
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FMR57 Horn HT (400°C)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn antenna
80mm /3", 100mm/4"
• Alignment (option)
• Air purge (standard)
Sealing:
• Graphite, -40…400°C/-40…752°F
• Double sealed with 2 additional Viton
gaskets
Materials:
• 316L, Polyimid (Upimol)
Coupling
Air purge
inlet
Air purge
outlet
Alignment
2 Sealings
Graphite
Sealing
High performance/high temperature plastic - Polyimid
Better near distance performance than ceramic, because lower
DC-value with better incoupling characteristic
less ringing in the near field
better near field performance
highest reliability for the customer
Polyimid cone
Slide 116 MTF/moe
![Page 117: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/117.jpg)
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Coupling
Air purge
inlet
Air purge
outlet
Alignment
FMR57 Parabolic (Solid) (26GHz)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Parabolic antenna
200mm/8", 250mm/10"
• Alignment (option)
• Antenna extension
250mm/10", 450mm/18"
• Air purge (standard)
Sealing:
• Viton GLT,
-40…200°C/-40…392°F
Materials:
• 316L, PTFE
PTFE feedthrough
2 Sealings
Slide 117 MTF/moe
![Page 118: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/118.jpg)
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FMR54 XT/HT (Horn antenna)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Without horn antenna for pipe
installation
• With Horn antenna
DN80 / 3", DN100 / 4"
DN150 / 6", DN200 / 8"
DN250 / 10"
• Gastight feedthrough
(option)
Sealing:
• (XT), Graphite,
-196…280°C/-321…536°F
• (HT), Graphite,
-196…400°C/-321…752°F
Materials:
• 316L, Al203
Graphite
Sealing
Coupling
optional w.
gastight
feedthrough
Ceramic
cones
2 Gaskets
PTFE
HT version
XT version
400°C 280°C
Slide 118 MTF/moe
![Page 119: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/119.jpg)
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Micropilot FMR51/54 for high temperature applications
Next Level Instrumentation
FMR54
WHG
FMR51 – For sophisticated measuring tasks
• Highest safety due second line of defense with gastight
feedthrough
• Up to SIL3 (homogeneous redundancy)
• Process connection: 1½" thread, tri-clamp or flange
• Temperature -196…+450°C/-321…+842°F
• Pressure -1…+160bar/-14.5…+2,320psi
• Max. measuring range: 70m/66ft
• Accuracy up to ±2mm/0.078inch
• K-Band 26GHz
FMR51
FMR54 – For special applications in liquids
• Available with horn or planar antenna
• Temperature -196…+400°C/-321…+752°F
• Pressure -1…+160bar/-14.5…+2,320psi
• Process connection: flange
• Max. measuring range: 20m/66ft
• Accuracy up to ±6mm/0.23inch
• C-Band 6GHz
Slide 119 Matthias Schuetzeberg
![Page 120: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/120.jpg)
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FMR51 XT (250°C)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Horn antenna
DN40, DN50,
DN80, DN100
• Gastight feedthrough
(as option)
Sealing:
• Graphite,
-40…250°C/-40…482°F
• Double sealed with two
additional Viton gaskets
Materials:
• 316L, PEEK, Alloy C
Graphite
PEEK
plastic cone
2 Gaskets
Viton
Coupling
optional w.
gastight
feedthrough
Slide 120 MTF/moe
![Page 121: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/121.jpg)
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FMR51 HT (450°C)
Micropilot FMR5x – Next Level Instrumentation
Ceramic (AL2O3)/steel soldering
Graphite sealing
Ceramic (AL2O3)/
steel soldering
Ceramic (AL2O3)
cone (emitter point)
Triple safety in FMR51 HT design:
Two times ceramic which hold the
pressure/temperature + gastight
feedthrough
Big emitter point surface to the process:
Leads to best condensation behavior
in class Highest reliability
Coupling optional w.
gastight feedthrough
Welded
Slide 121 MTF/moe
![Page 122: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/122.jpg)
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Micropilot FMR56/57
Next Level Instrumentation
FMR57
FMR56 – For common solid applications
• Optimum price-performance ratio
• Process connection: Assembly bracket or
slip-on flange
• Temperature -40…+80°C/-40…+176°F
• Pressure -1…+3bar/-14.5…+43.5psi
• Max. measuring range: 30m/98ft
• K-Band 26GHz
FMR56
FMR57 – The standard in bulk solids
• Optimum adaption to the surface of the bulk
solid with alignment device
• Air purge connection
• Process connection: 1½" or flange
• Temperature -40…+400°C/-40…+752°F
• Pressure -1…+16bar/-14.5…+232psi
• Max. measuring range: 70m/230ft
• K-Band 26GHz
Slide 122 Matthias Schuetzeberg
![Page 123: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/123.jpg)
20/02/2013
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Micropilot FMR56
Next Level Instrumentation
FMR56 – For common solid applications
• Optimum price-performance ratio
• Process connection: Assembly bracket or
slip-on flange
• Temperature -40…+80°C/-40…+176°F
• Pressure -1…+3bar/-14.5…+43.5psi
• Max. measuring range: 30m/98ft
• K-Band 26GHz FMR56
Slide 123 Matthias Schuetzeberg
![Page 124: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/124.jpg)
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Coupling
metalized
plastic horn
PP - lens
PTFE cone
Gasket
Gasket
FMR56 – DN80/DN100
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• DN80 & DN100
• Flange versions available
Sealing:
• Silicon gasket at lens and
process adapter
Materials:
• PP
FMR56
with DN80 Uni-slip Flange
Slide 124 MTF/moe
![Page 125: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/125.jpg)
20/02/2013
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FMR53 (PTFE rod antenna)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Completely plated PTFE Rod
antenna
• Gastight feedthrough
(as option)
• 2 versions for different nozzle
heights
Sealing:
• PTFE
-40…150°C/-40…302°F
Materials:
• PTFE, 316L
Coupling
optional w.
gastight
feedthrough
PTFE coating
Slide 125 MTF/moe
![Page 126: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/126.jpg)
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Coupling
optional w.
gastight
feedthrough
FMR54 (Horn antenna)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Without horn antenna for pipe
installation
• With Horn antenna
DN80 / 3", DN100 / 4"
DN150 / 6", DN200 / 8"
DN250 / 10"
• Gastight feedthrough (as option)
• Antenna extension
100mm/4" , 200mm/8" , 300mm/12"
, 400mm/16"
Sealing:
• Viton, -40…200°C/-40…392°F*
• EPDM, -40…150°C/-40…302°F
• Kalrez, -20…200°C/-4…392°F*
*150°C for conductive media
Materials:
• 316L, PTFE
Double sealing
PTFE
Slide 126 MTF/moe
![Page 127: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/127.jpg)
20/02/2013
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FMR54 Planar (stilling well antenna)
Micropilot FMR5x – Next Level Instrumentation
Antenna:
• Planar antenna
150mm/6", (wo. horn)
200mm/8", (with horn)
250mm/10", (with horn)
300mm/12", (with horn)
Sealing:
• Viton,
-20…150°C/-4…302°F
Materials:
• PTFE
• A2, 316L or 304
PTFE drip off
surface
FMR54 Planar antenna Ø 150mm / 6"
Sealing
Slide 127 MTF/moe
![Page 128: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/128.jpg)
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L
Ø d
FMR54 Planar antenna with Ø >150mm is equipped with antenna widening
horn to adopt the impedance to a larger stilling well diameter!
Antenna
version
DN150 /
6"
DN200 /
8"
DN250 /
10"
DN300 /
12"
L 111mm /
(4.37")
355mm /
(14.00")
508mm /
(20.00")
535mm /
(21.10")
Ø d No horn 192mm /
(7.56")
242mm /
(9.53")
292mm /
(11.5")
FMR54 Planar antenna with widening horn
Micropilot FMR5x – Next Level Instrumentation
Slide 128 MTF/moe
![Page 129: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/129.jpg)
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Technology/FAB
Chapter 2.7.2
Antenna details – for Solids
Micropilot FMR5x – Next Level Instrumentation
Slide 129 MTF/moe
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Applications
Next Level Instrumentation
Process industry Life sciences Bulk solids
• Hardware and software
developed according to IEC
61508
• High temperature and high
pressure versions
• Highest process safety due to
second line of defense with
gastight feed through
• Accuracy ±2mm
• Multi-Echo Tracking offers
safest evaluation
• Hardware and software
developed according to IEC
61508
• Accuracy ±2mm
• Multi-Echo Tracking offers
safest evaluation
• Front-flush and gap-free design
according to ASME BPE (CoC)
• Parts in contact with the
medium are FDA-listed
according to USP Class VI
• Continuous non-contact level
measurement in silos
• Hardware and software
developed according to
IEC 61508
• Multi-Echo Tracking offers
safest evaluation
• Air purge connection in
standard
Slide 130 Matthias Schuetzeberg
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Micropilot FMR50/51/52/53/54 for the process industry
Next Level Instrumentation
Process tanks
Storage tanks
• Hardware and software developed according
to IEC 61508
• High temperature and
high pressure versions
• Highest process safety due to second line of
defense with gastight feedthrough
• Accuracy ±2mm
• Multi-Echo Tracking offers
safest evaluation
Slide 131 Matthias Schuetzeberg
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Micropilot FMR52 for food/life sciences industry
Next Level Instrumentation
• Hardware and software developed
according to IEC 61508
• Accuracy ±2mm
• Multi-Echo Tracking offers
safest evaluation
• Front-flush and gap-free design
according to ASME BPE (CoC)
• Parts in contact with the medium are
FDA-listed according to USP Class VI
Slide 132 Matthias Schuetzeberg
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Biological compatibility of Micropilot and Levelflex
Next Level Instrumentation
A survey report from University of Aachen has proven the biological compatibility
of Micropilot and Levelflex
Slide 133 Matthias Schuetzeberg
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Micropilot FMR56/57 for bulk solids
Next Level Instrumentation
Grain silos / Bulk storage Cement silos
Clinker silos / Coal bunker
• Continuous non-contact level
measurement in silos
• Hardware and software developed
according to IEC 61508
• Multi-Echo Tracking offers
safest evaluation
• Air purge connection in standard
• Temperatures up to
-40…+400°C/-40…+752°F
Slide 134 Matthias Schuetzeberg
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Industries Micropilot
Next Level Instrumentation
To
P F
ocu
s FMR50* FMR51 FMR52 FMR53 FMR54 FMR56 FMR57
FMR50* FMR51 FMR52 FMR53 FMR54
FMR50* FMR51 FMR52 FMR56 FMR57
FMR50* FMR56 FMR57
FMR51 FMR52
FMR52
FMR50
* Utility applications
Chem
ical
s O
& G
P
ow
er
Pri
mar
ies
Food
Lif
e
Sci
ence
s W
&W
W
Slide 135 Matthias Schuetzeberg
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Applications in the Chemical Industry
Next Level Instrumentation
High temperature / High pressure applications • Temp. up to 450°C (842°F)
• Pressure up to 160bar (2,320psi)
• Triple safety due to double ceramic coupling + gastight feedthrough
• SIL2 according to IEC 61508, in homogenous redundancy up to SIL3
• Fast setup due to no need of wet calibrations
• Fast electronic change due to HistoROM data management
• Maintenance free no moving parts
• Seamless and independent system integration (HART/PA/FF)
Level measurement of aggressive medias • Complete PTFE filled, flush mounted horn antennas for highest chemical
resistance
• Highest safety due second line of defense with gastight feedthrough
• SIL2 according to IEC 61508, in homogenous redundancy up to SIL3
• Proof test can be done out of the control room without interruption of the
process for SIL/WHG
• Fulfillment of industry standards (NAMUR NE 107, Dual seal, …)
• Maintenance free no moving parts
• Reduced stock keeping expenses due to platform spare part strategy
• Not effected by temperature/ pressure / density changes in the process
Slide 136 Matthias Schuetzeberg
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Applications in the Oil & Gas Industry
Next Level Instrumentation
Measurement in stilling well
applications
• Special designed stilling well antenna
with concentric electrical field is less
effected by weldings or slots
• Maintenance free no moving parts
• Fast electronic change due to
HistoROM data management
• Heavy duty 316L SS housing for
highest environmental resistance
Water processing
• Basic devices for water processing
applications
• Reduced stock keeping expenses due to
platform spare part strategy
• Easy to install and to setup
• Maintenance free not in
contact with the media
Level measurement of in storage/process tanks • Highest safety due second line of defense with gastight feedthrough
• SIL2 according to IEC 61508, in homogenous redundancy up to SIL3
• Proof test can be done out of the control room without interruption of the process
• Maintenance free no moving parts
• Not effected by temperature/ pressure / density changes in the process
• NACE compliance materials
• Wide variety of additional inspection and test certificates
• Seamless and independent system integration (HART/PA/FF)
Slide 137 Matthias Schuetzeberg
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Applications in the Power Industry
Next Level Instrumentation
Bulk solids level measurement in silos
• Robust housing (stainless steel, aluminum) and sensor concepts
• Maintenance free no moving parts
• Independent from filling noise or dust while filling
• Cleaning connection in standard (FMR57)
• HistoROM data management for fast maintenance
• Big variety of international dust ex approvals
Coal pile/bunker level
measurement
• Robust housing (stainless steel, aluminum) and
sensor concepts
• Maintenance free no moving parts
• Independent from filling noise or strong dust
even during conveyer belt filling
• Highest reliability due to multiple echo
tracking
Level measurement in water treatment
• Menu guided commissioning in national languages
• Big variety of housings for all environment conditions
(Plastic, stainless steel, aluminum)
• Multi-Echo Tracking offers safest evaluation
• Accuracy up to ±2mm for accurate measurement
• Reduced stock keeping expenses due to platform spare
part strategy
• Not effected by temperature/strong storm velocities
• Devices are IP68/NEMA6P for highest reliability
Slide 138 Matthias Schuetzeberg
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Applications in the Primaries / Metal Industry
Next Level Instrumentation
Bulk solids level measurement in silos
• Robust housing (stainless steel, aluminum) and sensor
concepts
• Maintenance free no moving parts
• Independent from filling noise or dust while filling
• Cleaning connection in standard (FMR57)
• HistoROM data management for fast maintenance
• Big variety of international dust ex approvals
Pile/bunker level measurement
• Robust housing (stainless steel, aluminum)
and sensor concepts
• Maintenance free no moving parts
• Independent from filling noise or strong dust even
during conveyer belt filling
• Highest reliability due to multiple echo tracking
High temperature level
measurement
• Temperatures up to 400°C
• Fast menu guided commissioning in
national languages
• Simple setup with on-site display (without
software), HistoROM function offers a fast
solution to copy the setup to the next
similar bin via the display
Slide 139 Matthias Schuetzeberg
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Applications in the Life Sciences / F+B Industry
Next Level Instrumentation
Level measurement in hygienic applications
• Front-flush and gap-free design according to ASME BPE (CoC), 3A, EHEDG
• Parts in contact with the medium are FDA-listed according to USP Class VI
• Proven biological compatibility of Micropilot/Levelflex with no effect on cell or
bacteria cultures
• Multi-Echo Tracking offers safest evaluation
• Accuracy up to ±2mm for accurate level measurement of valuable products
• Reduced stock keeping expenses due to platform spare part strategy
• Not effected by temperature/ pressure / density changes in the process
• SIL2 according to IEC 61508, in homogenous redundancy up to SIL3
Slide 140 Matthias Schuetzeberg
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Applications in the Water/Waste Water Industry
Next Level Instrumentation
Level measurement in water/waste water applications
• Fast menu guided commissioning in national languages
• Big variety of housings for all environment conditions (Plastic, stainless steel,
aluminum) and sensor concepts
• Multi-Echo Tracking offers safest evaluation
• Accuracy up to ±2mm for accurate measurement
• Reduced stock keeping expenses due to platform spare part strategy
• Not effected by temperature/ gas compositions/ strong storm velocities
• Devices are IP68/NEMA6P for highest reliability
Slide 141 Matthias Schuetzeberg
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New offerings with ToF Family
Next Level Instrumentation
• Uniform commissioning in accordance to HMI standard for easiest setup over
the new Endress+Hauser devices (Level/Flow,…)
• Developed in accordance to IEC 61508 (SIL2),
with homogeneous redundancy up to SIL3
• SW-button proof test procedure for WHG/SIL applications saves costs
• Compliance with all important NAMUR guidelines: E.g. for diagnostics NE107
• Quick setup menu for fast and easy setup
• HistoROM simplifies commissioning and enables diagnostic functions
• Two chamber housing as standard for comfortable and secure installation
• Up to 17 languages, for easy local commissioning
• Optical display for operation from outside, for secure onside commissioning
without opening the device
• Highest reliability due to innovative Multi-Echo Tracking Adaptive
Algorithms
Slide 142 Matthias Schuetzeberg
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What will be new with the Micropilot FMR5x family
Next Level Instrumentation
• The new basic devices FMR50/56 liquid/solid
New 100mm/4" plastic horn included up to 40m (FMR50)/30m (FMR56)
• FMR51 with XT/HT version up to 250°C (482°F)/450°C (842°C)
with gastight feedthrough (second line of defense)
• FMR57 with HT version up to 400°C (752°F)
• FMR54 with planar antenna esp. for stilling well applications
• Optional 4–wire AC or DC versions for Micropilot
• New I/O-Modules (switch output or two 4…20mA outputs)
• Heavy duty stainless steel housing
• Plastic housing as basic version
Slide 143 Matthias Schuetzeberg
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Micropilot family
Next Level Instrumentation
• Dynamic algorithms
• Multi-Echo Tracking
• Accuracy ±2mm
• Intuitive operating concept
• HistoROM – data management
• Seamless system integration
• Exact instrument and process
diagnosis
Safe Precise Efficient • Hardware and software developed
according to IEC 61508, SIL2 for
single device and SIL3 in
homogenous redundancy
• High temperature and
high pressure versions
• Gastight feedthrough as second line
of defense
Slide 144 Matthias Schuetzeberg
![Page 145: Levelflex FMP5x and Micropilot FMR5x](https://reader031.vdocument.in/reader031/viewer/2022012515/618f5d1e660b103f1b5fd864/html5/thumbnails/145.jpg)
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Products Solutions Services
Apendix
Slide 145 Matthias Schuetzeberg