Download - Liquid Orals Layout & Design
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LIQUID ORALS
PRESENTED BY-
ANWAR MUNJEWAR
M.PHARM(QUALITY ASSURANCE TECHNIQUES)
ALLANA COLLEGE OF PHARMACY, PUNE-01
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CONTENTS:
INTRODUCTION METHOD OF PREPARATION PROCESSING FLOW CHART FACILITY DESIGN DESIGN ASPECTS MAN POWER REQUIRMENT LAYOUT
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INTRODUCTION
Preparation in Liquid forms either clear solutions, suspension or emulsions.
Sugar Syrup – Base or Vehicle in Medicament.
Ingredients Used – Colours, Flavours, Preservatives etc.
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GENERAL METHOD OF PREPARATION
Preparation of Sugar Syrup with preservatives.
Addition of other ingredients and dissolving; medicinal substance and colour.
Cooled up to 35° C. Addition of Flavour. Volume make as per the design. Flittered and finished product is stored
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PROCESSING FLOW CHART
Day StoreLiquid
Preparation
Bottle Washing
Bottle Filling and
SealingInspectionLabelling
Packaging In-process Storage
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FACILITY DESIGN
FOR SMALL SCALE : 3000Lit/shift or 30,000 bottles/shift
1500kg sugar + other material per shift
1 Batch of 3000Lit/shift
Equipment Details Weighing Balance
Sifter
Mfg. Vessels for syrup
Storage vessels
Bottle washing, sealing and labelling machine
Conveyor belts
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DESIGN ASPECTSSTANDARD LAYOUT FOR LIQUID ORALS
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MAN POWER REQUIRMENTS
Sr. No.
Name of Work Station
Large Scale
Small Scale
1. Day Store 2 1
2. Liquid preparation room
4 1
3. Bottle Cleaning 4(2x2) 2
4. Bottle filling & sealing
4(2x2) 2
5. Bottle Inspection 4(2x2) 1
6. Bottle Recovery 2(1x2) 1
7. Bottle Labelling 2(1x2) 1
8. Online Packaging 20(10x2) 6
Total 44 15
No. Of Persons
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LAYOUT TYPICAL LAYOUT FOR SINGLE LINE LIQUID ORALS
DEPARTMENT
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THANK YOU !