Giovanni MiragliottaDirettore Osservatorio Smart Manufacturing
Manufacturing &Supply Chain Transformation
Industria 4.0
www.osservatori.net16 novembre 2016 2
Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion
www.osservatori.net16 novembre 2016 4
The Fourth industrial revolution
Prima RivoluzioneIndustriale
Seconda RivoluzioneIndustriale
Terza RivoluzioneIndustriale
Quarta RivoluzioneIndustriale
TEMPO1780 1870 1970
• Introduzione di strumenti meccanici di produzione
• Organizzazione del lavoro, produzione di massa, utilizzo dell’energia elettrica
• Prima automazione, l'elettronica e l'informatica entrano nelle imprese
• Prodotti e processi interconnessi grazie alle nuove tecnologie digitali
Prima catena di montaggio (1870)
Primo PLC (1969)
Primo telaio a vapore
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The Fourth industrial revolutionDefinition
WirelessNetworks
WearableTechnology
RFId
Robots
Information System
s
Bluetooth
Wi-Fi Se
nsor
s
Big Data
Virtualization
Smart Objects
Mobile Devices
Additive Manufacturing
Advanced Automation Machine to Machine
Cyber PhysicalSystems
Serv
ice
Orie
nted
Arc
hite
ctur
eNFC
IPv6
AugmentedReality
Visors
HMI
Industrial Analytics
IndustrialInternet
Clo
udC
ompu
ting
Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency
by interconnecting every resource (data, people and machinery) in the Value Chain
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Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
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MA
NU
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Industry 4.0 is a vision of the future of Industry and Manufacturing in which Information Technologies are going to boost competitiveness and efficiency
by interconnecting every resource (data, people and machinery) in the Value Chain
The Fourth industrial revolutionDefinition
www.osservatori.net16 novembre 2016 7
Industrial Analytics
Cloud Manufacturing
Industrial IoTAdvanced
Human-Machine Interface
Advanced Automation
Additive Manufacturing
Bridge the gap between physicaland digital worlds Remove
constraints
Adequatelymature
New skills
The Fourth industrial revolutionWhat do they have in common?
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Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
SMA
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MA
NU
FAC
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NO
LOG
IES
TRA
DIT
ION
AL
SOLU
TIO
NS
Sviluppo Prodotto e
IngegneriaProduzione e
Logistica
• CAD 2D/3D• FEM / CFD• Product Data Management (PDM)• Product Lifecycle Mngmt (PLM)• Configuration Lifecycle Mgmt
(CLM)
Production control Scheduling Manufacturing Execution System
(MES) Warehouse Mgmt System (WMS) Computerized Maintenance Mgmt
System (CMMS) Governance Risk and Compliance
(GRC)
Operations Management New Product Development
The Fourth industrial revolutionDefinition
www.osservatori.net16 novembre 2016 9
Smart Lifecycle Smart Supply Chain Smart Factory
SMA
RT
TEC
HN
OLO
GIE
S
Cloud Manufacturing
Additive Manufacturing
Industrial Analytics
Advanced HMI
Advanced Automation
Industrial IoT
PROCESSES
The Fourth industrial revolutionPlayground
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Smart Lifecycle Smart Supply Chain Smart Factory
PROCESSES
• New Product Development
• Product Lifecyclemanagement
• Suppliers RelationshipManagement
• Production & Distribution Planning
• Supply Chain EventManagement
• Suppliers RelationshipManagement
• ProductionManagement
• LogisticsManagement
• MaintenanceManagement
• QualityManagement
• Safety &Compliance
SMA
RT
TEC
HN
OLO
GIE
S
Cloud Manufacturing
Additive Manufacturing
Industrial Analytics
Advanced HMI
Advanced Automation
Industrial IoT
The Fourth industrial revolutionPlayground
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Industry 4.0 Everyone is talking about it
www.osservatori.net16 novembre 2016 20
Industry 4.0 Everyone is doing it
Canada – 2015Conestoga: Centre for Smart Manufacturing
Stati Uniti - 2012Advanced Manufacturing Partnership Francia - 2015
Industrie du Futur
UK - 2014Catapult-High ValueManufacturing
Belgio - 2013Made Different Svezia - 2014
Produktion 2030 Danimarca - 2012Made
Korea del Sud – 2015Manufacturing innovation
3.0 Strategic Action Programme
Giappone - 2015Industrial Value Chain Initiative
Cina - 2015Made in China 2025
India - 2015Make in India
Australia - 2013The Next Waveof Manufacturing
Germania - 2011Industrie 4.0
Olanda - 2014Smart Industry
Portugal -PRODUTECH
Spain - 2016Industria Conectada
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Italia – 2016Piano NazionaleIndustria 4.0
Italy, here we are!
Industry 4.0 Everyone is doing it
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Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion
www.osservatori.net16 novembre 2016 26
New technologies for an old problemIT is leading the change
Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
RT
MA
NU
FAC
TUR
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TE
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NO
LOG
IES
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The old IoTThe history of connecting objects
Leve
l 1Le
vel 2
Leve
l 3
Sensors and nodes Smart objects Widespread and pervasive Energy and/or band limitations
Mediation Gateway, repeaters
Data center and management Network management platforms Cloud storage Data analytics
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The (baby) IoT: RFIdSupply Chain Management applications (2003)
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The (baby) IoT: RFIdSupply Chain Management applications (2007-2009)
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After 10 (exciting) yearsHW & Technology
Low Power Wide Areanetworks
Wireless Sensor Networks(Zigbee et similia)
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After 10 (exciting) yearsSW Platforms
IOT
Plat
form
Eco
syst
em
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The real (industrial) IoTApplication areas
Adh
eren
ceto
the
IoT
para
digm
Low
Medium
High
MaturityEmbryo Under dev. Consolidated Diffusion
Smart City & Smart Environment(traffic monitoring, public transportation, lightning )
Smart assetmanagement
Smart Logistics(Transortation)
Smart Metering(electricity )
Smart Home & Building
Smart Car
Smart Logistics(Supply chainmanagement)
Smart Metering(Gas & water)
eHealth
Smart Factory
Smart City & Smart Environment
Smart Agricolture
Smart Home & Building
Smart Car (V2V & V2I)
Smart Grid
Home safetyRemote heating
Car anti-theft
2012 outlook
www.osservatori.net16 novembre 2016 41
New technologies for an old problemIT is leading the change
Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
RT
MA
NU
FAC
TUR
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NO
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Cloud ManufacturingDefinition
Xun Xu, 2012, “From cloud computing to cloud manufacturing”, Robotics and Computer-Integrated Manufacturing.“ Two types of cloud computing adoptions in the manufacturing sector have
been suggested: manufacturing with direct adoption of cloud computing technologies, and cloud manufacturing,the manufacturing version of cloud computing.…
In cloud manufacturing, distributed resources are encapsulated into cloud services and managed in a centralized way….Cloud users can request services ranging from product design, manufacturing, testing, management and all other stages of a product lifecycle.
“
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Cloud ManufacturingApplication Areas
Infrastructure asa Service (IaaS)
Platform as a Service (PaaS)
Software as a Service (SaaS)
Manufacturing asa Service (MaaS)
Clo
udC
ompu
ting
Democratization of Engineering analysis
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The Internet of Things Platforms
Infrastructure asa Service (IaaS)
Platform as a Service (PaaS)
Software as a Service (SaaS)
Manufacturing asa Service (MaaS)
Clo
udC
ompu
ting
Democratization of Engineering analysis
Cloud ManufacturingApplication areas
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From a vertical to a horizontal approach
Cloud ManufacturingPaaS – IoT at Work!
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Value Chain Collaboration
Infrastructure asa Service (IaaS)
Platform as a Service (PaaS)
Software as a Service (SaaS)
Manufacturing asa Service (MaaS)
Clo
udC
ompu
ting
Democratization of Engineering analysis
The Internet of Things Platforms
Cloud ManufacturingApplication areas
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Cloud platforms
Demand /Sales Management
Supply Chain
PlanningExecution
Transport&
Logistics
Suppliers Managem. Others
Cloud ManufacturingSaaS – 2015 offering (Application AND Platforms)
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Internal Visibility Integration Cloud
Company's Social Networks
CustomersChannel Partners
Sales
3PLs
Transportation Carriers
Manufacturing Partners
Suppliers
On-Premise: ERP, SCM, BW, GATP, Supply Planning, Strategic Procurement, Etc.
Custom AppsIBP Response
Cloud ManufacturingSaaS – State of the Art
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Virtualization of production resources
Value Chain Collaboration
Infrastructure asa Service (IaaS)
Platform as a Service (PaaS)
Software as a Service (SaaS)
Manufacturing asa Service (MaaS)
Clo
udC
ompu
ting
Democratization of Engineering analysis
The Internet of Things Platforms
Cloud ManufacturingApplication areas
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Is it just a marketplace concept evolution, or something different?
Cloud ManufacturingMaaS – Charm or Reality?
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Wu. D., Rosen D. W., Wang L., Schaefer D., 2014, “Cloud-Based Manufacturing: Old Wine in New Bottles?”
• ePurchasing (Marketplace)
• Reconfigurable Manufacturing Systems
Cloud ManufacturingMaaS – What’s new?
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Cloud ManufacturingInfrastructure
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Standardized product / service description and Service DiscoveryMTConnectSimple HTML Ontology Extension (SHOE)DARPA Agent Markup Language (DAML)Web Ontology Language (OWL)…
Cost & Time effectiveness
Intellectual Propriety Rights
Cloud Manufacturing(Main) Open points
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New technologies for an old problemIT is leading the change
Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
RT
MA
NU
FAC
TUR
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NO
LOG
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INFORMATION INSIGHTS DECISION ACTION
BUSINESS INTELLIGENCE
DATA VISUALIZATION
MODELS
ADVISOR
DESCRIPTIVE
DIAGNOSTIC
PRESCRIPTIVE
PREEMPTIVEPREDICTIVE
Industrial AnalyticsThe Big One
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Dispositivi wearable e nuove interfacce uomo/macchina perl’acquisizione e/o la veicolazione di informazioni in formato vocale,visuale e tattile.Includono sia sistemi ormai consolidati (display touch, scanner 3D,ecc…) e soluzioni più innovative e bidirezionali (visori per la realtà,Performance Support System, Manuali tecnici interattivi, ecc…).
Advanced Human-Machine InterfaceAvailable (and coming soon) solutions
www.osservatori.net16 novembre 2016 77
Visual management
(Remote) Maintenance
Training
Warehouse operations
Advanced Human-Machine InterfaceAvailable (and coming soon) solutions
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New technologies for an old problem
Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
RT
MA
NU
FAC
TUR
ING
TE
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NO
LOG
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Advanced AutomationCapabilities
Fa riferimento ai più recenti sviluppi nei sistemi di produzioneautomatizzati, caratterizzati da elevata capacità cognitiva, interazione eadattamento al contesto, auto-apprendimento e riconfigurabilità.L’esempio più evidente di questa famiglia di tecnologie sono i robotcollaborativi (co-bots), che sono progettati per operare in mezzo e alfianco degli operatori.
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Autonomousvehicles
Collaborative robots
Advanced AutomationCapabilities
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New technologies for an old problem
Industrial Analytics
Advanced Human-Machine
Interface
Advanced Automation
Additive Manufacturing
Cloud Manufacturing
Industrial Internet of Things
Operational TechnologyInformation Technology
SMA
RT
MA
NU
FAC
TUR
ING
TE
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NO
LOG
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Anche nota come Stampa 3D, ribalta l’approccio dei processi produttivi classici,creando un oggetto attraverso la sua “stampa” strato per strato. Nata nellaprima metà degli anni ’80, negli ultimi anni ha avuto un forte sviluppo, allargandoil novero dei processi tecnologici di base (Selective Laser Sintering, ElectronBeam Melting, Fused Deposition Modeling, ecc.) e dei materiali trattabili(plastiche e metalli) con buone prestazioni di finitura e resistenza meccanica.
Additive Manufacturing Capabilities
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Additive Manufacturing … to everyday business
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RapidPrototyping
(RP) ( )
RapidTooling
(RT)
RapidManufacturing
(RM)
Maintenance& Repair
Additive Manufacturing Applications to metal
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Componenti di un kit realizzati in un unico processo di lavorazione. Spariscono i set up. Spariscono i lotti minimi di produzione/riordino.
Consolidamento di svariati sub-componenti in un’unica parte integrata. Aumenta la durabilità della parte. Spariscono gli stock di molti sub-componenti.
Conformal cooling Canali di raffreddamento conformi alla forma dello stampo. Stampaggio a iniezione più produttivo 40/60%.
97
Additive Manufacturing Game changing technology
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Forze
OpportunitàReverse Engineering
Problemi di Proprietà IntellettualeArmi
Sicurezza nelle attività AM«Powder Power»***
Limited size of the buildDimensional Accuracy
Post processing* neededMaterial Limitation
Cost of the AMT printerLow production volumes
Superficial roughnessSpeed of AMT printer
Net shapePart consolidation
LightweightGeometrie complesse (ad es.features interne)
Eliminazione/Riduzione del toolingImmediata Customizzazione
Design Optimization e FlessibilitàSerie uniche (Nicchie di mercato)
Debolezze
Line MFG & Agile MFG **Distributed MFG
Produzione on DemandBatches multi-prodottoRiduzione degli stock
Minacce
Additive Manufacturing SWOT Analysis
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New
Pro
duct
De
velo
pmen
t
Prod
uct
Life
cycl
em
anag
emen
t
Supp
liers
Re
lati
onsh
ipM
anag
emen
t
Prod
ucti
on &
Di
stri
buti
on
Plan
ning
Supp
ly C
hain
Ev
ent
Man
agem
ent
Prod
ucti
onM
anag
emen
t
Logi
stic
sM
anag
emen
t
Mai
nten
ance
Man
agem
ent
Qua
lity
Man
agem
ent
Safe
ty&
Co
mpl
ianc
e
PROCESSI
SMA
RT T
ECH
NO
LOG
IES
Cloud Manufacturing
Additive Manufacturing
Industrial Analytics
Advanced HMI
Advanced Automation
Industrial IoT
Smart Supply Chain
Smart FactorySmart Lifecycle
330
Applications' sample:176 Italy, 154 World
Industry 4.0 application scenarioWorldwide
www.osservatori.net16 novembre 2016 103
Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion
www.osservatori.net16 novembre 2016 104
What Industry 4.0 really isConnecting Innovations
Smart ConnectedProduct
Smart Logistics Smart Factory
www.osservatori.net16 novembre 2016 105
Internet of ThingsTraditional Solutions
Traditional Solutions
What Industry 4.0 really isConnecting Innovations
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Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion
www.osservatori.net16 novembre 2016 122
307 Answers
225
CIO / IT Manager (12%)
46
COO/Production Director(73%)
36
Others (15%)
979
210Big company
(68%)
SME (32%)
Industrial sectors
Macchinari; 17%
Metallurgia e prod. in metallo;
13%
Industria alimentare;
11%Altro "per processo";
10%Eldom; 9%
Chimica e farmaceutic
a; 9%
Fashion; 8%
Automotive; 8%
Legno e arredo; 6%
Altro "per parti"; 5%
Aero edifesa; 4%
Industry 4.0 in ItalySurvey 2016
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38%31%
16% 13% 15%
0%
5%
10%
15%
20%
25%
30%
35%
40%
"I don't know" "I read somearticles"
"I partecipatedin some eventson this topic"
"The companyis evaluating
someapplications"
"The companyhas
applications ofthis topic"
Knowledge about the topic: self evaluation
Industry 4.0 in ItalyKnowledge level
More than 1/3 of the respondents do noteven know the topictoday we are talking
about!
More than 1/3 of the respondents do noteven know the topictoday we are talking
about!
2016, Survey on 307 Italian Manufacturing companies
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Industry 4.0 in Italy Diffusion and processes
Smart Life Cycle Smart Supply Chain Smart Factory
Processes
CloudManufacturing
Industrial Analytics
Industrial IoT
Advanced HMI
Advanced Automation
Additive Manufacturing
Tech
nolo
gies
8% 11% 20%
11% 15% 20%
9% 9% 16%
8% 4% 16%
3% 3% 13%
20% 1% 8%2016, Survey on 307 Italian Manufacturing companies
<
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Explain and convince the top management, especially in SMEs Explain and convince the top management, especially in SMEs
0%10%20%30%40%50%60%70%80%90%
100% BIG COMPANIES
Just consulted Take decisions
0%10%20%30%40%50%60%70%80%90%
100% SME
Just consulted Take decisions
Industry 4.0 in ItalyThe decisional process: who is the decision maker?
2016, Survey on 299 Italian Manufacturing companies
www.osservatori.net16 novembre 2016 127
Industry 4.0 in ItalyThe Digital Skills Gap analysis
Have you done an analysis of the Digital Skills Gap?
2016, Survey on 301 Italian Manufacturing companies
www.osservatori.net16 novembre 2016 128
Industry 4.0 in ItalyBig vs SME company
54% 79%
BIG SME
Have you done an analysis of the Digital Skills Gap?
2016, Survey on 301 Italian Manufacturing companies
www.osservatori.net16 novembre 2016 129
Industry 4.0 in ItalyThe Digital Skills Gap analysis
Have you done an analysis of the Digital Skills Gap?
2016, Survey on 301 Italian Manufacturing companies
www.osservatori.net16 novembre 2016 130
Industry 4.0 in ItalyThe Digital Skills Gap analysis
Have you done an analysis of the Digital Skills Gap?“Yes” some results..
62%
32%
6%There is a gap: we need to do something
Only a few figures have this digital skills, butgenerally we are ready
We are ready, there is no gap
2016, Survey on 301 Italian Manufacturing companies
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Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion
www.osservatori.net16 novembre 2016 132
Industry 4.0 for ItalyPiano Nazionale Industria 4.0
• Incentivare gli investimenti privati su tecnologie e beni I4.0
• Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione
• Rafforzare la finanza a supporto di I4.0, VC e start-up
• Diffondere la cultura I4.0 attraverso Scuola Digitale e Alternanza Scuola Lavoro
• Sviluppare le competenze I4.0 attraverso percorsi Universitari e Istituti Tecnici Superiori dedicati
• Finanziare la ricerca I4.0 potenziando i Cluster e i dottorati
• Creare Competence Center e Digital Innovation Hub
• Assicurare adeguate infrastrutture di rete (Piano Banda Ultra Larga)
• Collaborare alla definizione di standard e criteri di interoperabilità IoT
• Garantire gli investimenti privati
• Supportare i grandi investimenti innovativi
• Rafforzare e innovare il presidio di mercati internazionali
• Supportare lo scambio salario-produttività attraverso la contrattazione decentrata aziendale
• Sensibilizzare sull’importanza dell'I4.0 e creare la governance pubblico privataGovernance e awareness
Fonte: Cabina di Regia Industria 4.0
Direttrici chiave
Competenze Infrastrutture abilitanti
Investimenti innovativi
Strumenti pubblici di supporto
Direttrici di accompagnamento
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Industry 4.0 for ItalyPiano Nazionale Industria 4.0
+10 €Mldincremento investimenti privati da 80 a 90 €Mld
nel 2017
+11,3 €Mlddi spesa privata in R&S&I
con maggiore focus su tecnologie I4.0 nel periodo
2017-2020
+2,6 €Mldvolume investimenti privati
early stage mobilitati nel periodo 2017 – 2020
100%delle aziende italiane
coperte a 30Mbps entro il 2020
50%delle aziende italiane coperte
a 100Mbpsentro il 2020
6 consorziin ambito standard IoTpresidiati in aggiunta ai
tavoli istituzionali a partire dal 2017
200.000studenti universitari e
3.000 manager specializzati su temi I4.0
+100% studenti iscritti ad Istituti
Tecnici Superiori su temi I4.0
~1.400dottorati di ricerca con focus
su I4.0 (vs. ~5.000 previsti nel PNR)
Competence Center nazionali
+0,9 €MldRiforma e rifinanziamento per il 2017 del Fondo Centrale di
Garanzia
+1 €MldContratti di sviluppo
focalizzati su investimenti I4.0
+0,1 €MldForte investimento su catene
digitali di vendita(Piano Made in Italy)
Scambio salario – produttività tramite incremento RAL e
limite massimo agevolabile
Direttrici chiave
Competenze Infrastrutture abilitanti
Investimenti innovativi
Strumenti pubblici di supporto
Direttrici di accompagnamento
Fonte: Cabina di Regia Industria 4.0
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Anticipazione del Piano Forum Ambrosetti di
CernobbioPresentazione
Piano Nazionale
Industria 4.0 Presentazione della lista delle
tecnologie incentivabili:
• Beni strumentali • Sistemi
• Dispositivi• Beni immateriali
21 Set ‘165 Set ‘16
Approvazione del disegno di Legge di Bilancio 2017
15 Ott ‘16 20 Ott ‘16
Industry 4.0 for ItalyPiano Nazionale Industria 4.0
www.osservatori.net16 novembre 2016 135
Industry 4.0 for ItalyPiano Nazionale Industria 4.0
~13 €Mld2
Impegno pubblico
10,0 €Mld
1. Include circa 0,5 €Mld di investimenti CDP; 2. Impegno Pubblico include i valori 2018-2024 per la copertura degli investimenti privati sostenuti nel 2017 oggetto delle iniziative Iperammortamento, Superammortamento e Beni Strumentali; 3. Dotazioni nominali addizionali CDP pari a 3 €MldFonte: CDP; Invitalia; MEF; MISE
Iniziative
11,3 €Mld
2,6 €Mld
Impegno privato1
~24 €Mld ~ 13 €MldTotale
p
Incentivare gli investimenti privati su tecnologie e beni I4.0• Iperammortamento: Incremento dell'aliquota al 250% per beni I4.0• Superammortamento: Affinamento e proroga della norma per un anno• Beni Strumentali: Proroga della norma per un anno• Fondo Rotativo Imprese: Sezione del FRI dedicata a investimenti I4.0 in cui CDP
interviene in pool con il sistema bancario3
p
Aumentare la spesa privata in Ricerca, Sviluppo e Innovazione • Credito d'imposta alla ricerca: Incremento aliquota su ricerca interna dal 25% al
50% e limiti credito massimo per contribuente da 5 a 20 €MRafforzare la finanza a supporto di I4.0, VC e start-up• Detrazioni fiscali al 30% per investimenti fino a 1 €M in PMI innovative• Assorbimento perdite start-up da parte di società "sponsor"• PIR - Detassazione capital gain su investimenti a medio/lungo termine • Programma "acceleratori di impresa"• Fondi dedicati all'industrializzazione di idee e brevetti innovativi• Fondi VC dedicati a start-up I4.0 in co-matching
www.osservatori.net16 novembre 2016 143
Agenda
Playground
New technologies for an old problem
What Industry 4.0 really is
Industry 4.0 in Italy
Industry 4.0 for Italy!
Open discussion