1
MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
1. Introduction of company
Maruti engineering works is started before 15 years old manufacturing unit. we have machine
shop for machining work and fabrication work .we are making various types of fermenter.
Fermenter For Production: Large scale fermentation plant is based on the result of fermentation.
We can design the complete drawing according to customer requirement and to undertake its
manufacturing, installation, commissioning, operator training for complete Turnkey Project.
We have best design of fermenter for easy maintenance, best performance, well efficiency as per
fermenter design calculation.
With a precise understanding of the relevant industry, we introduce ourselves as the leading
manufacturer, trader and supplier of Fermenter. Offered product is suitable for anchorage
independent and anchorage dependent cell culture. This product is manufactured by well tested
material and contemporary technology by our practiced professionals. Our provided product has
high demand in various places due to its fine finish & less maintenance.
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
We are also make cad modelling solution of fermenter and packaging machine and injection
moulding machine project of engineering and pharma equipment and its GA drawing and piping
works layout of plant with estimation.
We are engaged in designing, manufacturing, research, training and new product development. We have focused towards customer satisfaction, we have adopted a customer-oriented approach with us. Serving clients all across India and also across the globe, we have developed a complete understanding clients requirements. Certainly we offer customized services such as Fermenter Process, Fermenter Software, Fermenter Process Solution, Fermenter Software Solution, Fermenter Repair, Fermenter Maintenance to our clients as this helps in delighting our customers and building close relationships with them.
2. Product we offer
I. Fermenter A. Manual operated fermenter
B. Semi-automatic fermenter
C. Fully automatic plc/scada based fermenter
a) Lab scale fermenter
b) Pilot scale fermenter
c) Autoclavable fermenter
d) Production scale fermenter
e) Bench type fermenter
f) Fermentation plant
II. Steam generator(boiler)
A. Manual operated steam generator
B. Fully operated steam generator
III. Autoclave
a. Horizontal Autoclave Sterilizer
b. Vertical Autoclave Sterilizer
IV. Bio inactivation vessel
V. Crystallization vessel
VI. Reaction vessel
VII. Process vessel
VIII. Protein refolding vessel
IX. Panel for fermenter
X. Panel for steam generator
XI. Liquid filling machine
a. Bottle filling machine
b. Vial filling machine
c. Jar filling machine
XII. Capping machine
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
1. Laboratery fermenter
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Feature:
100% contamination free finish
Superior functioning stirrer assembly
Computer compatible control system with SCADA
PLC controlled with large color touch panel disply
Agitation, Aeration, Temperature, pH, O2, Total Bio Mass and pCO2, pressure and level as an
option
Specification:
Glass and SS316 material body fermenter with ruston turbine blade
Autoclavable and insitu fermenter
Micro finish to avoid corrosion in SS316 body
Gross volume 1 liter to 30 liter
Comes with IQ/OQ/PQ/DQ documentation
Capacity: 1 ltr to 20 ltr
Speed: 10 rpm to 700 rpm
Mechanical seal for avoid leckage
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
2. Production scale fermenter
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
We are manufacturing industrial fermenter for production scale.
We offer production scale fermenter 50 liter to 40,000 liter SS316 body with gear box and motor top
or bottom mounted agitation assembly.
Fermentation vessel manufactured by maruti engineering works are the most flexible design product to
meet the requirements of the pharmasutical industry.
Feature:
100% contamination free inside surface 0.28-0.8µm by electro polish finish.
SS316 body fermenter with micro finish 100% contamination free finish Superior functioning stirrer assembly Compact control unit Fermenter use bonfigloi decelerator Top mechanical agitator with two layer six blade impeller one layer deformer and four baffles. Single/double Mechanical seal . Alcohole flame inoculation Sterisible sampling and flush bottom valve. Inbuilt sip/cip system PID Microprocessor digital display option
Superior functioning stirrer assembly
Computer compatible control system with SCADA
PLC controlled with large color touch panel display
Agitation, Aeration, Temperature, pH, O2, Total Bio Mass and pCO2, pressure and level as an
option
Specification:
Skid mounted Pilot Scale Fermenter Manual operated/semi-automatic/fully automatic fermenter Capacity: 100 litre to 40,000 litre gross volume capacity Top mounted agitation system SS316 Special designed Ruston turbine blade Other special purpose turbine as per application required Mechanical seal to avoid leakage Speed: 10rpm to 900rpm Sip (sterilise in place) system Cip (clean in place) system
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
MAIN COMPONENT AND CONTROLS OF SYSTEM
PH: Online check and measure, and digitization fully automatic control PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and
base Control range 2-12PH, measure precision ±0.01PH, control precision ±0.1PH It has auto alarm function PH sensor and signal transmission line
DO: Online check and measure, cascade with RPM digital display. Range 0-100% or 0-200%, precision ±1% It has auto alarm function Do sensor and signal transmission line
FOAM CONTROL: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer
FEED control: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer
Temperature control: PID fully digitization signal processing, digitization control setting Circulating water automatically control temperature Measure range 0-150 degree, control range 15-45 degree, control precision ±0.2degree Pt 100 O temp.sensor System with electrical heater to control the temp. inside vessel Water pump circulation Solenoid valve to control
Rotate speed: Automatically control with auto alarm function Siemens frequency converter to adjust speed
PRESSURE: Manually adjusting with pressure gauge and manual valve(standard system) Automatically adjusting with pressure transmitter and PID valve and panumatic
valve(optional)
AIR FLOW: Manually adjusting with rotor meter and manual valve(standard system)
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Automatically adjusting with mass flow meter and pneumatic valves(optional) Air in filter, tail gas filter, with pall cartridge, precision ±0.2µm
STERILIZATION: Fermentation vessel can be SIP by connecting with steam Automatic control with pneumatic valves
CONTROL: 10 inch HMI and maruti engineering works designed program
3. Electric steam generator(boiler)
We are manufacturing electric water steam generator(boiler) for laboratory fermenter and production
scale fermenter.
We also offer small scale water steam generator for research and developing laboratory.
Application:
Our boiler is use in sterilization of vessel and plant and pipe line in industry
This boiler is use in chemical vessel or bioreactor and biomass manufacturing plant, pharmasutical
industry, chemical industry, fermentation plant, for sterilization purpose.
Feature:
Advance design steam grnerator(boiler) wuth advanced design panel.
100% steam output capacity.
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Spring operated safety valve for safely operation of boiler.
Low running cost.
Fully safely operation of boiler using solenoid valve controlled.
Mechanical desaign calculation steam output for given input.
Special design 27 kg/h steam generation output boiler for laboratory use.
Fully automatic operation of boiler using plc and scada programming.
Mechanical operated level switch for water level control.
No water no boiler running programming.
Manufacturing of boiler as per customer required capacity and steam output.
Specification:
Steam generation Capacity 10kg/h to 50kg/h
Contact parts are made of SS316 material
Special design calculated electric coil type heater for high efficiency.
Fully automatic boiler panel
water capacity 15 litre to 150litre
pressure sustain 4kg/cm2
coil type electric heater
we are prove custom made boiler as per customer requirement
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Copper Coil Heater For Boiler(Steam Generator)
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
fermenter panel
we are provide fully automatic semiautomatic and manual operated panel as per customer requirement.
Panel we provide are plc or scada based programming as per function requirement and process mode of
operation.
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
5.Autoclave Sterilizer A). Horizontal Autoclave Sterilizer
The Saturated Steam Autoclave is flexibly designed to meet the requirement of
pharmaceutical industry available in standard and customized model. It is used in various research and
development and production application.
Autoclave is generally used for fermenter sterilization, bottle sterilization and other vessel
sterilization
We are manufacturing Horizontal Autoclave Sterilizer as per customer requirement and specification
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Feature
Equipment is low on operation cost and fast with autoclaving cycle and
process and process dimple steam jacket for uniform heat distribution
Available in single as well as double door hinge door option
Sterile air filter for vacuumed break
Temperature sensor for measuring temperature of autoclave for
temperature control.
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Heavy Duty Shacker Machine
Rotary Shaking Machine is useful for uniform mixing by circular motion in a horizontal plane with a
circuit diameter of about 25 mm. used extensively in tissue culture work , aeration of fermentation and
other chemical mixing procedures. The driving mechanism is enclosed in a mild steel sheet cabinet
beautifully painted. The shaker is fitted with DC Motor with electronic speed regulator . The DC Motor
will ensure continuous work and precise speed control. The shaking speed will be 50-250 RPM
approx.. The top platform have neoprene rubber discs to hold conical flask in between them .
MARUTI ENGINEERING WORKS Rotary Shaker is ideal for shaking solution in Erlen Meyer Flasks
.The unit with latest design compact and Table Top. The shaker is designed with a new concept of
single or a set of Eccentric shaft which eliminates the tension soring. Thus the strokes available are
smooth &perfect. The top Board assembly consists of S.S. Tray & Metal clamps OR Rubber disc type
clamps (Optional) to hold conical flasks. Rotary Shacking Machine is Useful For Uniform Mixing by
Circular motion
APPLICATION:
MARUTI ENGINEERING WORKS Rotary shaker are available in various size and capacity for various
application and use in Microbiological, Virology Lab., R & D, Q,C, Bacteriological pathological&
pharmaceutical Work.
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
SALIENT FEATURES:
Table top Mode/Floor Model.
Sturdy Construction
Efficient Shaking
Working on Single/ Set of Eccentric
Smooth & Perfect throw.
AC frequency Drive
Eliminating spring (spring less design)
Counter Balance Drive # Variable Speed Control
BRUSHLESS INDUCTION MOTOR
Electronic Digital RPM indicator
Smooth and jerk less shaking system.
Shock absorbers PAD to withstand vibration.
TECHNICAL SPECIFICATION
FIXED Eccentricity: 15/20 mm
Throw: 30/40mm Circular.
Motor: BRUSHLESS INDUCTION MOTOR.
RPM: Continuous variable max. Up to 250(50 to 220/250RPM)
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MARUTI ENGINEERING WORKS
---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350
Platform Sizes:
12”x12” 9 flasks of 250 ml
18”x18” 16 flasks of 100-250 ml
24”x24” 36 flasks of 50 ml
24”x24” 25 flasks of 250 ml
24’x24” 16 flasks of 500 ml
24”x24” 9 flasks of 1000 ml
36”x36” 49 flasks of 100 ml
36”x36” 36 flasks of 250 ml
36”x36” 36 flasks of 500 ml
36”x36” 16 flasks of 1000 ml
48”x48” 100 flasks of 100 ml
48”x48” 81 flasks of 250 ml
48”x48” 64 flasks of 500 ml
48”x48” 49 flasks of 1000 ml
48”x48” 16 flasks of 2000 ml
60”x60” Cap. Of flasks as per customer specification