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Scana Steel Stavanger AS
Company Presentation 2012
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Scana Group Overview
● In 2011 Scana Industrier ASA had an annual turnover of NOK 2,05 B (approx. Euro 268M) and 1,888 employees world-wide.
● The head office is in Stavanger, Norway, a major, strategic Norwegian commercial and industrial hub and one of Europe’s main centres for offshore oil and gas activities.
● Today we operate companies in Norway, Poland, Brazil, Singapore, Sweden and China.
● Since 1995 we are listed at the Oslo Stock Exchange.
● Established in 1987, we started off providing products and services to the oil and gas industry.
● Today we develop & produce specialized, high-end steel components and advanced systems for the global marine, oil and gas, energy & steel industries
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Scana Industrier ASA
History & Tradition
1646 Scana Steel Booforge, Sweden1656 Scana Steel Björneborg, Sweden1676 Scana Steel Söderfors, Sweden
1912 Scana Steel Stavanger AS1913 Scana Volda, Norway1958 Scana Skarpenord, Norway1974 Scana Mar-El, Norway1987 Scana Industrier ASA, Norway1997 Scana Leshan Machinery, China
2005 Scana Offshore Technology, Norway2006 Scana Offshore Vestby, Norway
2009 Scana Subsea AB, Sweden2010 Scana Machining AB, Sweden
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Scana Industrier ASA
Propulsion EnergyOffshore
Our technology, unique expertise in materials and extensive production experience form the basis of our competitive power.
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Scana Steel Stavanger AS
Established in 1912
Today our plant consists of:
• Melting Shop
• Forging Shop
• Foundry
• Machining Shop
• Road Maintenance Equipment Shop
Turnover in 2011 was 438 MNOK (57 MEuro )210 employees
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Managing DirectorJan-Øyvind Jørgensen
Technical Director Erik Ødegård
Deputy Managing Director
Production Manager Leif Roar Larsen
Sales and Marketing Director
Helge Skjellevik
HR ManagerGeir Danielsen QA / QC Manager
Jens Eriksson
HES ManagerMorten Næss
Finance Director Jarle Fjetland
Product and Business Development
Nils Terje Watland
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Melting Shop
• 2 Herault Electric Arc Furnaces 7-15 tons
• AOD Converter 10-17 tons
• Scrap Steel, alloying elements(Cr, Ni, Mo, Mn, Si, W, V, Ti, Nb, B, etc.)
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Forging Shop
• 16 MN hydraulic press
• Pre-heat and solution annealing furnaces
with quenching bath in the
same room
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Forged SteelCorresponding standards
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Forged Steel ProductsBars, shafts and tubes
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Forged Steel ProductsShafts
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Forged Steel ProductsLiner Hanger
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Foundry
In-house:Pattern shop, moulding and melting shops, maintenance, welding, heat treatment, machining, NDE/QC dept.
Patterns: Made of wood or plasticMould system: Chemical bounded Olivin sand and Sodium Silicate EsterUnit weight: 500-10,000 kg
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Heat Treatment
Equipment for heat-treatment of: Carbon Steel - Alloyed Steel - Stainless Steel
• Furnaces: Electrically heated, temperature up to 1250OC
• Calibration: ASTM A 991 - Norsok M650
• Quenching: Water or polymer quenching baths
• Max dimension: Length 7000 mm Height 2700 mm
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Machining Shop for forged and cast steel
• Rough-machining
• Finish machining
• Lathes
– 8000 x 1230/ 870mm
• Vertical mills
– Ø3000 x 2000 mm
• Horizontal drilland turning mill:
– Table 1800 x 2000 mm
– Movement XYZ 5600 x 2500 x1025 mm
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Cast steelCorresponding standards
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Cast Steel Products for the Energy Sector Kaplan turbine blades
Hub & Blades for Kaplan turbines
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Cast Steel Products for the Marine Industry
Impeller in Stainless Steel (0,5 - 9 ton) Propeller Hub (1 – 7 ton)
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Cast Steel Products for the Marine Industry
Propeller Blades in Stainless Steel (1 – 7 ton)
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Cast Steel Products for the Marine Industry Waterjets and trusters
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Cast Steel Products for the Oil & Gas Industry
Main Wheel for Anchor Winch (2 – 5 ton) Pad Eyes for Suction Anchors (1 – 8 ton)
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Cast Steel Products for the Oil & Gas Industry
Coupler Casting Head Main Casting
Gimbal Table (5 ton) Gimbal Table (7 ton)
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Cast Steel Products for the Oil & Gas Industry
Cast Integrals (0,5 – 10 ton)
• We have manufactured and delivered cast integrals for semi-subs for over two decades.
• Our carefully selected and highly qualified team has years of experience in meeting challenging deadlines and carefully following and executing technical requirements.
• CTOD qualified in accordance to EN 10225 at at – 10C for CE max. 0,48.
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Cast Steel Products for the Oil & Gas Industry Drilling
(Material Quality S165 M - GX5CrNiMo16-5 - SCANA 2060)
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Cast Steel Products for the Oil & Gas IndustryChain Guide Rollers Reference List
CUSTOMER YEAR PRODUCT PROJECT END USER
Aker Pusnes 2006 Chain Wheel for 157mm chain Tahiti Chevron
Aker Pusnes 2006 Chain Wheel for 142mm chain Akpo Technip
Aker Pusnes 2007/08 Chain Wheel for 150mm chain Gjoa Statoil
Aker Pusnes 2007 Chain Wheel for 127mm chain Blind Faith Chevron
I.P HUSE 2007 Chain Wheel Thunder Hawk Atlantia
I.P HUSE 2008 Chain Wheel Sevan 3 Sevan
Aker Pusnes 2008 Chain Wheel for 84mm chain Hai Yang Shi You 981 CNOOC
Aker Pusnes 2008/09 Chain Wheel Pazflor Total
Aker Pusnes 2008 Chain Wheel for 84mm chain Petrorig 1 Larsen Oil & Gas
Aker Pusnes 2008 Chain Wheel for 84mm chain Petrorig 2 Larsen Oil & Gas
Aker Pusnes 2009 Chain Wheel for 84mm chain Petrorig 3 PetroMena
BARDEX Corporation 2009 Chain Wheel USAN Total
Aker Pusnes 2010 Chain Wheel P63 BW Offshore
BARDEX Corporation 2011 Chain Wheel CLOV Total
Aker Pusnes 2011 Chain Wheel P58 & P62 Petrobas
Aker Pusnes 2011 Chain Wheel Goliat ENI
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Cast Steel Products for the Oil & Gas IndustryCast Integrals for Semi-Subs Reference List
CUSTOMER YEAR PRODUCT PROJECT LOCATION
Aker Kvaerner 1998 Cast Integrals Aasgard B Semi-Sub North Sea, Norway
Aker Kvaerner 1999 Cast Integrals Snorre B Semi-Sub North Sea, Norway
Aker Kvaerner 2003Cast Integrals, suction anchor casting and forged rgt bratches Kristin Semi EPCH North Sea, Norway
Aker Kvaerner 2006 Cast Integrals H602 Semi-sub North Sea, Norway
Aker Kvaerner 2006 Cast Integrals H601 Semi-sub North Sea, Norway
Aker Solution 2008 Cast Inserts Gjøa Semi-Sub North Sea, Norway
Estaleiro Atlantico Sul 2009 Cast Inserts including Wingplates P-55 Semi-Sub Brasil
Chevron 2011 Cast Inserts Jack & St.Malo Gulf of Mexico
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Cast Steel Products for the Oil & Gas IndustryLug Casting Reference List
CUSTOMER YEAR PRODUCT PROJECTSBM 2009 Mooring padeye SkarvSaipem 2010 Cast Anchoring Padeye USANMustang Engineering L.P 2011 Suction Pile Padeye Jack & St.MaloDSME 2012 Suction Anchor Padeye CLOVSBM 2012 Suction Pile Lug BP QUAD 204
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NDT Testing
• Ultrasonic Testing
• Dye Penetrant
• MPI
• X-ray
Personnel qualified according to EN 473 Level 2 & 3.
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Materials TestingMechanical Testing:
• Tensile/Yield-Test
• Charpy impact Test
• Hardness Test
• Bend Test
Corrosion Testing:
• Pitting
• Crevice Corrosion
• Intercrystalline
• Huey-Test
• Strauss-Test
Site Work:• Hardness Testing
• Chemical Analysis
• Replica
Microscopy/Metallurgy:
• Microstructural Examination
• Quality Analysis
• Macrostructural Examination
• Material Evaluation
Chemical Analysis:
• Spectrographic Analysis
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Certificates
• ISO 9001 & 14001
• All Classification Societies including:• DNV• BV• ABS• Lloyd’s• GL
• General approval according PED 7/23/EC
• NORSOK M650 approved supplier
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This is what you get as a partner to Scana:
Scana Steel Stavanger AS is specialized in making unique
products with unique properties.
Scana Steel Stavanger AS produce customized products to
customer’s needs.
Scana Steel Stavanger AS owns and control the entire
manufacturing process from melt to the finished product.
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Thank you for your attention.