Download - mazak MULTIPLEX H1H4n
MULTIPLEX W-200 MULTIPLEX W-200Y
8" through-hole chuck N08A615+Y1225-15Y 8" through-hole chuck B208A615+SR1453C 8" through-hole chuck BB208A615+SR1566C Rotary tool spindle 10000 rpm Polygon tool holderDouble foot pedal switch Gantry loader system (GL-100) Pallet conveyor Gantry loader Pitch feed conveyor Rotary conveyor Robot interface Automatic workpiece measurement Tool eye Chuck pressure program management Status light (1 color)Status light (3 colors) Machining end buzzerAutomatic power off Calendar type automatic power ON/OFF + warm-up
Automatic front door Spindle orient Automatic chuck jaws open/closeChuck air blast Automatic center partition Absolute position detection Coolant temperature control Scale feedbackChip conveyor (rear discharge / Hinge)Chip bucket (rotary)Chip bucket (fixed)Powerful coolant 1.1 kWHigh pressure coolant 1.5 MPaSuperflow coolant system 7 MPaTurret air blast Additional coolant nozzle Mist collector Preparation for mist collector Overload detection sytem Chuck jaws open/close confirmation MAZATROL SmoothG
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Capacity
Travel
Spindle
Turret
Rotary tool spindle
Feedrate
Motors
Power requirement
CoolantMachine size
*1 Chuck weight is included *2 Depends on chuck specifications
Max. swing Max. machining diameter Max. machining length Distance between spindles at Z-axis home positions Max. weight*1: Chuck workpiece Bar work capacity *1
X-axis Z-axis Y-axis C-axis Chuck size Number of spindles Speed *2
Number of spindle speed ranges Max. torque (25 % ED)Spindle nose / spindle bore Minimum spindle indexing increment Number of turrets Number of tools Tool shank holderTool shank height Boring bar shank diameter Turret indexing time Speed Milling capacityRapid traverse rate : X-axis Rapid traverse rate : Y-axisRapid traverse rate : Z-axis Rapid traverse rate : C-axis Spindle motor (30 min. / cont. rating)Turrets rotary tool spindle motor (40 % ED)Coolant pump motor Required power capacity (Cont. rating)Air supply Coolant tank capacity Height Floor space requirement (including chip conveyor) Machine weight
Standard Machine Specifications Φ320 mm (Φ12.6")Φ320 mm (Φ12.6")
180 mm (7.09")1220 mm (48")
300 kg (660 lbs)Φ65 mm (Φ2.5")275 mm (10.75")
Z1: 490 mm (19.125") Z2: 525 mm (20.625")
360°8"2
5000 rpm 1-Stepless
467 N・m (344 ft・lbs)A2-6 / Φ76 mm (Φ3")
0.0001°2
12 position drum turret × 2VDI
25 mm (1")40 mm (1.5")
0.23 sec / 1step 5000 rpm
Dril: Φ20 mm (Φ0.79") Endmill: Φ20 mm (Φ0.79") Tap: M12 × 1.75 (1/2 - 13UNIC) 35000 mm/min (1378 IPM)
42000 mm/min (1654 IPM)555 rpm
22 kW [30 HP] / 15 kW [20 HP]5.5 kW [7.5 HP]
0.52 kW × 2
0.5 Mpa (71 PSI), 320 L/min (11.3 ft³/min)260 L (68 gal)
2200 mm (86.61")3570 × 2645 (140.55" × 104.13")
±50 (2")
8500 kg (18739 lbs)8400 kg (18518 lbs)
56.7 kVA54.6 kVA
15000 mm/min (591 IPM)
Standard and Optional Equipment Standard: ● Option: ○
Factory Automation
Coolant / chip disposal
Safety equipment
CNC
High Accuracy
Machine
Factory Automation
S E R I E SMultiplex W-200
W-200W-200YMULTIPLEX W-200 SERIES 16.08.600 G 99J198516E0
Mu
ltip
lex
W-2
00
se
rie
s
Touch screen operation ― Operate similar to your smart phone / tablet
PC with Windows® 8 embedded OS
Fastest CNC in the world ― Latest hardware and software for unprecedented speed and precision
Easy conversational programming of multiple surface machining
Smooth user graphical interface and support functions for unsurpassed ease of operation
Fine tuning functions ― Easily configure machine parameters for different workpiece materials and application requirements
MTConnect® ready ― Convenient networking
Advanced features of the MAZATROL SmoothG CNC
Windows is a registered trademark of Microsoft Corporation in the United States and other countries. MTConnect is a registered trademark of AMT in the United States and other countries.
Multiplex W-200 seriesSymmetrical Machine Design with 2 Spindles and 2 Turrets
MULTIPLEX W-200 shown with optional GL robot (GL-100) and sampling unit
MULTIPLEX W-200Y shown
for a Real Production WorkhorseImproved Performance
Z1 Z2Y1 Y2
X1 X2
(W-200Y) (W-200Y)
Continuous / simultaneous machining by both spindles thanks to automatic workpiece transfer from one spindle to the other
New gantry loader system for improved efficiency
Variety of factory automation equipmentavailable for increased productivity
Innovative Machine Design for Higher Productivity
WEDGE Bed design for improved chip flow and operator accessibility
Faster operation for large lot production
C1 C2
030202
Innovative Machine Design for Higher Productivity The MULTIPLEX started to work in manufacturers worldwide almost 30 years ago. Since then many improvements
have been made for higher efficiency, productivity and ease of operation. The new MULTIPLEX W series incorporates
the extensive expertise accumulated over many years to provide you unsurpassed productivity.
MULTIPLEX processing is the automatic
continuous workpiece machining from the first
process to the second process on the same
machine. This is done by transferring the
workpiece from one headstock to the other while
maintaining the in phase radial positioning to
ensure high accuracy. Workpiece transfer is
made possible by having each headstock move
towards the machine center in the Z-axis. For this
reason, the MULTIPLEX was the first MAZAK
machine tool to utilize integral spindle/motors.
The first operation of a workpiece can be
simultaneously machined by one spindle and
turret while the second operation is being
performed by the other spindle and turret. Thanks
to this independent operation capability, two tools
can be simultaneously machining a much larger
percentage of time when compared to a
workpiece being processed by a single spindle
machine with two turrets.
Ergonomics design for convenient operation
High efficiency lubrication system delivers the optimum amount of grease tothe linear roller guides and ball screws with lower lubric ant consumption.
Advanced Turret Design
Direct drive motor is utilized for the turret milling spindle to minimize vibration/noise for the accuracy – No clutch for faster chip-to-chip times
12 position VDI turret
Left & Right Integral Spindle / Motors
High efficiency and unsurpassed surface finishes Full 360° C-axis brake for high accuracy C-axis po sitioningFaster chuck confirmation
New Machine Design
Wedge design for smooth flow of machined chipsHigher rigidity High speed positioning X / Y / Z : 35 / 15 / 42 m/min. (1378 / 591 / 1654 IPM)
1120
mm
450 mm
The distance from the front cover to the spindle center line is small for convenient setup and workpiece loading / unloading.
Excellent accessibility for setup
Large window is located on the operator door for convenient monitoring of machine operation.
Large window
The CNC operation panel is easily adustable to the operator’s desired position.Movable CNC operation
All units requiring frequent access for maintenance are in a convenient central location
Convenient Maintenance
Electric cables are color-coded for convenient maintenance.
Color-coded cables
04 05
Multiplex W-200 series
Machine Interference Prevention
INTELLIGENT SAFETY SHIELDIf any machine interference occurs in manual mode, the machine motion automatilcally stops. The function for use during automatic operation is optionally available.
Verbal support for machine setup and safe conditions confirmation
Verbal Message System
MAZAK VOICE ADVISER
The MULTIPLEX W-200 series is designed to reduce production lead time, improve machining accuracy, reduce floor space and initial cost, lower operating expenses, reduce operator requirements and to improve the working environment.
Intelligent MachineA variety of Intelligent Functions provides incomparable operator support for exceptional ease of operation and the optimum machine efficiency.
The INTELLIGENT THERMAL SHIELD is an automatic compensation for room temperature changes, which realizes enhanced continuous machining accuracy. MAZAK has performed extensive testing in a variety of environments in a temperature controlled room and has used the results to develop a control system that automatically compensates for temperature changes in the machining area. Changes in the room temperature and compensation data are shown visually.
Variable acceleration control is a new function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands, resulting in faster machining cycle times.
Variable Acceleration Control Function
VARIABLE ACCELERATION CONTROL
Comprehensive Maintenance Monitor
INTELLIGENT MAINTENANCE SUPPORTUseful information for improved preventative maintenance to prevent unexpected machine downtime
Improved finished surfaces and reduced cycle times by optimized acceleration/deceleration when machining corners.
Seamless Corner Control
SMOOTH CORNER CONTROL
Heat Displacement Control
INTELLIGENT THERMALSHIELD
Conventional Machining
2 OperatorsOperators
2 MachinesMachines
4 ProcessesPrograms
4 ProcessesSetups
LargeIn-process inventory
LongIn-process time
1 OperatorOperators
1 MachineMachines
1 ProcessPrograms
1 ProcessSetups
MinimumIn-process inventory
MinimumIn-process time
MaterialFinished
workpieceIn-process
material
CNC turning center Machining Center
Finished workpiece
Multiplex
Multiplex 1 Process
MULTIPLEX W-200 shown with optional GL loader (GL-100) and sampling unit
Workpiece conveyor
Machine inside operation time
Center Partition
B-axis180 mm/min. (7087 IPM)
A-a
xis
100
mm
/min
. (39
37 IP
M)
workpiecematerial Material
Sampling unitO P T I O N
Motion pattern editing function System changes such as an addition of measuring / cleaning / sampling process available at the customer's field
2-pallet workpiece conveyor positioned front and rear for next workpiece setting during of current job O P T I O N
Positioning over pallet conveyor now done by simultaneous 2-axis motion
Faster traverse speed : A-axis 100 m/min (3937 IPM), B-axis 180 m/min (7087 IPM)Faster workpiece loading / unloading : Improved workpiece seating in chuck by feeding headstock against workpiece
Workpiece loading/unloading time* 20% reduced compared to previous system (* Machine inside operation time)
Previous Gantry loader : 24.9 sec. GL-100 : 19.9 sec.
Shutter open
Finished workpiece unloading
Center Partition open
Workpiece transfer
Material loading
Sutter close
06 07
Multiplex W-200 series
MULTIPLEX Processing for Higher Productivity Improved Automation Performance for Enhanced Productivity
MULTIPLEX W-200 MULTIPLEX W-200Y
8" through-hole chuck N08A615+Y1225-15Y 8" through-hole chuck B208A615+SR1453C 8" through-hole chuck BB208A615+SR1566C Rotary tool spindle 10000 rpm Polygon tool holderDouble foot pedal switch Gantry loader system (GL-100)
Pallet conveyor Gantry loader Pitch feed conveyor
Rotary conveyor Robot interface Automatic workpiece measurement Tool eye Chuck pressure program management Status light (1 color)Status light (3 colors) Machining end buzzerAutomatic power off Calendar type automatic power ON/OFF + warm-up
Automatic front door Spindle orient Automatic chuck jaws open/closeChuck air blast Automatic center partition Absolute position detection Coolant temperature control Scale feedbackChip conveyor (rear discharge / Hinge)Chip bucket (rotary)Chip bucket (fixed)Powerful coolant 1.1 kWHigh pressure coolant 1.5 MPaSuperflow coolant system 7 MPaTurret air blast Additional coolant nozzle Mist collector Preparation for mist collector Overload detection sytem Chuck jaws open/close confirmation MAZATROL SmoothG
○●○○○○○○○○○○○○○○○●●
○○●●●●○○○○○○○○○○○○○●●
Capacity
Travel
Spindle
Turret
Rotary tool spindle
Feedrate
Motors
Power requirement
CoolantMachine size
*1 Chuck weight is included *2 Depends on chuck specifications
Max. swing Max. machining diameter Max. machining length Distance between spindles at Z-axis home positions Max. weight*1: Chuck workpiece Bar work capacity *1
X-axis Z-axis Y-axisC-axis Chuck size Number of spindles Speed *2
Number of spindle speed ranges Max. torque (25 % ED)Spindle nose / spindle bore Minimum spindle indexing increment Number of turrets Number of tools Tool shank holderTool shank height Boring bar shank diameter Turret indexing time Speed Milling capacityRapid traverse rate : X-axis Rapid traverse rate : Y-axisRapid traverse rate : Z-axis Rapid traverse rate : C-axis Spindle motor (30 min. / cont. rating)Turrets rotary tool spindle motor (40 % ED)Coolant pump motor Required power capacity (Cont. rating)Air supply Coolant tank capacity Height Floor space requirement (including chip conveyor) Machine weight
Standard Machine Specifications Φ320 mm (Φ12.6")Φ320 mm (Φ12.6")
180 mm (7.09")1220 mm (48")
300 kg (660 lbs)Φ65 mm (Φ2.5")275 mm (10.75")
Z1: 490 mm (19.125") Z2: 525 mm (20.625")
360°8"2
5000 rpm 1-Stepless
467 N・m (344 ft・lbs)A2-6 / Φ76 mm (Φ3")
0.0001°2
12 position drum turret × 2VDI
25 mm (1")40 mm (1.5")
0.23 sec / 1step 5000 rpm
Dril: Φ20 mm (Φ0.79") Endmill: Φ20 mm (Φ0.79") Tap: M12 × 1.75 (1/2 - 13UNIC) 35000 mm/min (1378 IPM)
42000 mm/min (1654 IPM)555 rpm
22 kW [30 HP] / 15 kW [20 HP]5.5 kW [7.5 HP]
0.52 kW × 2
0.5 Mpa (71 PSI), 320 L/min (11.3 ft³/min)260 L (68 gal)
2200 mm (86.61")3570 × 2645 (140.55" × 104.13")
±50 (2")
8500 kg (18739 lbs)8400 kg (18518 lbs)
56.7 kVA54.6 kVA
15000 mm/min (591 IPM)
Standard and Optional Equipment Standard: ● Option: ○
Factory Automation
Coolant / chip disposal
Safety equipment
CNC
High Accuracy
Machine
Factory Automation
S E R I E SMultiplex W-200
W-200W-200YMULTIPLEX W-200 SERIES 16.08.600 G 99J198516E0
Mu
ltip
lex
W-2
00
se
rie
s