Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 1
ME (PRODUCTION ENGINEERING)
First Semester
S. No. Course No. Course Name L T P Cr
1 PCD 103 Mechatronics 3 1 0 3.5 2 PCD105 Computer Aided Manufacturing 3 0 2 4.0 3 PCD 106 Geometric Modeling and Analysis 2 0 4 4.0 4 PCD313 Machine Tool Design 3 1 0 3.5
5 PCL105 Statistical Methods and Algorithms
3 0 2 4.0
Total 14 2 8 19.0
Second Semester
S. No. Course No. Course Name L T P Cr
1 PPI201 Advanced Manufacturing Processes
3 1 2 4.5
2 PCD325 Rapid Prototyping 3 1 0 3.5 3 PPI 204 Operations Management 3 1 0 3.5 4 PPI103 Quality Engineering 3 1 0 3.5 5 Elective-I 3 1 0 3.5 6 PPI291 Seminar 2 Total 15 5 2 20.5
Approved by the Senate in its 83rd meeting held on March 3, 2014
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Third Semester
S. No. Course No. Course Name L T P Cr
1 PPI312 Metal Casting and Joining 3 0 2 4.0 2 Elective-II 3 1 0 3.5 3 PPI392 Minor Project 4.0 4 Dissertation starts
Total 6 1 2 11.5
Fourth Semester
S. No. Course No. Course Name L T P Cr
1 PPI091 Dissertation 12 Total 12.0
List of Electives
S. No. Course No. Course Name L T P Cr
1 PPI313 Metal Forming 3 1 0 3.5
2 PPI 315 Workstudy and Method Engineering
3 1 0 3.5
3 PPI323 Product Design and Development 3 1 0 3.5
4 PCD 316 Applied Optimization in Engineering Design
3 1 0 3.5
5 PCD203 Computer Integrated Manufacturing Systems
3 1 0 3.5
6 PCD204 Industrial Automation 3 1 0 3.5
Total Number of Credits: 63.0
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PCD103 MECHATRONICS
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To impart interdisciplinary knowledge to study modern products like household
appliances, Digital Cameras, Mobiles etc. The aim of this course to make a bridge between Mechanical,
Electronics, Instrumentation, Computer and Controls field.
Introduction: Integration of Mechanical Engineering, Electronics & control engineering and
computer science, Elements of mechatronics system, Open system and closed system.
Physical and Mathematical Modeling of Dynamic Systems: Equations of motion,
Transforming physical model to mathematical model, Linearization, Frequency response,
Component interaction.
Control Systems: Laplace transformations, Block diagram reduction, Signal flow graph,
performance specifications, Transfer functions, Stability, Types of controller, Controller design
using frequency domain and Laplace domain methods, Digital control, Z-transforms, State space
control, Regulation problem, Tracking problems, Pole placement approach
Sensors: Displacement, Position and proximity sensors, Flow sensors, Pressure and force
sensors, Motion sensors, Optical, Mechanical and thermal sensors.
Actuators in mechatronics system: Electric actuators, Stepper motors, DC motors, and AC
motors, their types and control, Hydraulic actuators and pneumatic actuators, Types and control,
Piezoelectric actuators
Electronic Elements in Mechatronic System: Analog to digital and digital to analog converters,
Operational amplifiers, Microcontrollers, Microprocessors, Logic circuit devices and gates.
Course Outcomes:
The students will be able to
understand the basic elements of any Mechatronic device.
develop the mathematical model of any physical model from any engineering domain.
understand the key inputs and outputs of any physical device, different sensors and transducers to
measure the outputs, interfacing of the sensors and actuators to the computers.
study and design different controllers to obtain the desired performance from the system.
Recommended Books:
1. Bolton, W., Mechatronics, Pearson Education Asia (2004).
2. Kamm, L. J., Understanding Electro-Mechanical Engineering, An Introduction to
Mechatronics, Prantice Hall of India (2000).
3. Anslander, D. M. and Kampf, C. J., Mechatronics: Mechanical System Interfacing, Prantice
Hall (1995).
4. Alciatore, D. G. and Histand, M. B., Introduction to Mechatronics and Measurement
System, McGraw Hill (1999).
5. Doebelin, E. O., Measurement Systems, Application & Design, McGraw Hill (2004).
6. Nagrath, I. J. and Gopal, M., Control System Engineering, New Age International (2008).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PCD105 COMPUTER AIDED MANUFACTURING
L T P Cr
3 0 2 4.0
Prerequisite(s): None
Course Objectives: To Introduce the students to the basic standard terminologies/ conventions, hardware,
applications, merits and demerits of general NC, CNC, DNC technology. To expose the students to
Automatic/ Computer Assisted NC tool path programming using professional software tools used for
complicated machining applications.
Introduction: Fundamental concepts in numerical control, Need of N.C. in machines tools, Its
advantages, Structure of NC System.
Part Programming: Block format and codes, Tool length and radius compensation, Flexible
tooling, Tool path simulation on lathe and milling, Advanced programming features, Tooling For
N. C. Machines: Tool and zero presetting, Work holding and setting up of CNC machine.
N.C. Machine Tools: Types, Definition and designation of control axes, Constructional details of
N. C. m/c tools, MCU structure and functions, Methods of improving accuracy and productivity
using NC, Problems with conventional NC.
Numerical Control of M/c Tools: NC, Functioning of NC, MCU Organization, CNC, DNC,
Adaptive control types, Uses & benefits, Advantages of CNC, DNC their structure, Combined
CNC/DNC systems.
System Devices: Drives, Feedback devices, Counting devices, DAC and ADCs, Interpolator
systems, Control loop circuit elements in PTP system, Contouring system, Incremental and
absolute systems.
Computer Assisted Part Programming: Automatic NC program generation from CAD models;
The APT language, Machining of surfaces, Mould, Casting and Die design and manufacture
using CAD/CAM software.
Laboratory Work
Exercises in manual part programming for turning and milling centers, Use of software for
simulation of turned and milled parts and simple surfaces, Automatic Cutter location data
generation from CAD Models in APT format and Post processing for machining on CNC
machines. Mould, Casting and Die design and manufacture using CAD/CAM software. Course Outcomes:
The students will be able to :
work individually and/or with an interdisciplinary team for the purpose of selection, design and use of
NC technology for manufacturing applications.
generate manual/automated part programs for a given part to be machined on NC/CNC system.
understand, create and demonstrate the technical reports for manufacturing automation as well as with
regard to NC machining.
Recommended Books
1. Koren, Y., Computer Control of Manufacturing systems, McGraw Hill (2009).
2. Kundra, T. K., Rao, P. N. and Tewari, N. K., Numerical Control and Computer Aided
Manufacture, McGraw Hill (2002).
3. Pabla, B.S. and Adithan, M., CNC Machines, New Age International (P) Ltd. (2007) 2nd
ed.
4. Koren, Y. and Benuri, J., Numerical Control of Machine Tools, Khanna Publishers (2005).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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5. Groover, M. P. and Zimmers, E. W., CAD/CAM, Dorling Kingsley (1997).
6. Manuals of CAD/CAM Software Package on CAM Module and CNC Machines.
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PCD106 GEOMETRIC MODELING AND ANALYSIS
L T P Cr
2 0 4 4.0
Prerequisite(s): None
Course Objectives: Exposure to CAD tools for use in mechanical engineering design conceptualization,
geometric modelling, communication, analysis and optimization, further use in CAD, CAM, CAE related
courses and research work. Impart knowledge related to principles, methods and techniques of 3D
modelling in parametric CAD software. Undertake project works in use of CAD geometric modeling
software for design analysis, evaluation and optimization using a professional software.
CAD Overview: Introduction to use of computer in Product Life Cycle, Software for mechanical
engineering CAD/CAM/CAE.
Geometric Modeling: Parametric sketching, Constrained model dimensioning, Material addition
and removal for extruded, Revolved, Swept and blended features, References and construction
features of points, Axis, Curves, Planes, Surfaces and customized analysis features, Feature and
sequence of feature editing. Cosmetic features, Chamfers, Rounds, Standard holes, File formats
for data transfer. Feature patterns, Duplication, Grouping, Suppression, Assembly modeling,
Assembly analysis tools. Top-down vs. bottom-up design, Parametric relations and design
optimization parameters creation, Mass property analysis, Automatic production drawing creation
and detailing, Software automation and customization tools, Colors and rendering, Advanced
features for non parallel blend, Helical sweep, Swept blend, Variable section sweep, Draft, Ribs,
Sketched holes, Mechanism design and assembly, Customized design & CAD automation using
user defined features UDF.
Mechanical Design Analysis and Optimization: Design analysis for mass properties, Stress,
Thermal stress, Fatigue, Fluid flow, etc using CAD/CAE packages, Optimum design of machine
components using multivariable non linear optimization techniques using iterative CAD/CAE
software tools.
Laboratory Work:
Use of standard CAD and CAE packages for modeling of mechanical elements, Assembly and
Automated Drawing. Introduction to Surfacing, Sheet metal, Assembly analysis, Mechanism
design and motion analysis, Projects involving assembly and kinematic analysis of mechanisms,
Optimization of mechanical system design using CAD/CAE software tools, Projects on
mechanical systems design and analysis. Course Outcomes: Students will be able to
use parametric CAD software for geometric modeling of mechanical designs.
translate production drawings to 3D CAD models.
evaluate a mechanical design and optimize it using CAD, CAE software.
use 2D / 3D CAD and CAE for use in other courses and research thesis work.
Recommended Books
1. Manuals & Tutorials on CAD/CAE packages like Pro/Engineer, Pro/Mechanica, ANSYS,
etc latest available in the lab.
2. Kelly, D. S., Pro/Engineer Wildfire 3.0 Instructor, McGraw Hill (2008).
3. Tickoo, S., Wild fire for Engineers + Designers Version 3.0 Designing with Pro/Engineer,
Dream Technical Publication (2008).
4. Bhatt, N. D., Machine Drawing, Charotar Publication House (2008).
5. Dhawan, R. K., Machine Drawing, S.Chand & Company (2003).
6. Sidheswar, N., Kannaiah, P. and Sastry, V. V. S., Machine Drawing, McGraw Hill (2001).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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7. Shigley, J. E., Mechanical Engg. Design, McGraw Hill (2008) 8th ed.
8. Spotts, M. F. and Shoup, T. E., Design of Machine Elements, Dolly Kindersley (2006).
9. Juvinall, R. C. and Methlek, K. M., Fundamental of Machine component Design, John Wiley
and Sons (2007) 3rd
ed.
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PCD313 MACHINE TOOL DESIGN
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To explore various design aspects of machine tools elements like transmissions,
structures, materials, kinematics, dynamics and construction of machine tools, etc. To understand concepts
related to design of Die and Punch.
Introduction: General requirement of machine tool design, Techno-economic pre-requisites.
Machine Tools: Kinematics structure & mechanical, Hydraulic and electrical drives, Design of
hydrostatic, Hydrodynamic and antifriction guideways, Design of spindles, Design of speed box
and feed box, Stepped and step less regulations of speed and feed diagram, Ray diagram, Layout
of spindles drive and feed drive in machine tools, Machine tool structures, Design of bed, Heard
stock, Spindle supports and power screws, Machine tool dynamics.
Jigs and Fixtures Design: Applications in manufacturing, principle of location & clamping,
types of locators and clamps, Design of jigs and fixtures, selection of materials.
Die and Punch Design: Applications in manufacturing, Design of various type of dies, selection
of materials for casting and forging dies.
Course Outcomes: At the end of the course the students will be able to:
develop the conceptual design, manufacturing framework and systematic analysis of design problems on
the machine tools
apply the design procedures for different types of design problems such as gear box design, guide way
design, shaft loading and its associated parts, rolling bearings, die design and jigs and fixtures and so on.
design, develop, and evaluate cutting tools and work holders for a manufactured product.
Recommended Books
1. Mehta, N. M., Machine Tool Design & Numerical Control, McGraw Hill (2004).
2. Sen, G.C. and Bhattacharya, A., Machine Tools, Central Book Agency (1989) 2nd
ed.
3. Pandey, P.C. and Singh, C.K., Production Engineering Sciences, Standard Publishers
(2003).
4. Basu, S. K. and Palo, D.K., Design of Machine Tools, Allied Publishers (2008) 5th ed.
5. Acherkhan, N.S., Machine Tool Design, Mir Publishers (1983).
6. Boothroyd, Fundamentals of Metal Machining and M/C Tools, McGraw Hill (1998) 2nd
ed.
7. Meiroitch, L., Elements of Vibration Analysis, McGraw Hill (1980) 2nd
ed.
8. Sharma, P.C., Text of Production Engineering, S. Chand (2006).
9. Pandey, P.C. and Shan H.S., Modern Machining Processes, McGraw Hill (1980).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PPI201 ADVANCED MANUFACTURING PROCESSES
L T P Cr
3 1 2 4.5
Prerequisite(s): None
Course Objectives: To impart knowledge about principles/methods of different non-traditional
manufacturing processes and analytical/mathematical approach to quantify amount of material removal and
of these processes. To impart knowledge about the role of controlling process parameters and selection of
different process parameters for optimal performance for different engineering materials.
Non Traditional Manufacturing Processes: Development and classification, Considerations in
processes selection. Mechanics of material removal, Tool design, Effect of process parameters on
MRR, Accuracy, Surface finish and applications of the various non-conventional machining
processes like, Ultrasonic machining (USM), Abrasive jet machining (AJM), Water jet machining
(WJM), Electro chemical machining (ECM), Electro chemical grinding (ECG), Chemical
machining (CHM), Electric discharge machining (EDM), Electron beam machining (EBM),
Plasma arc machining (PAM), Laser beam machining (LBM) and Ion beam machining (IBM)
processes.
High Energy Rate Forming Methods: Comparative study of conventional and high velocity
forming of metals, Principle, Process parameters, Equipment, Mechanics and applications of
explosive forming, Electro-hydraulic forming, Magnetic pulse forming.
Laboratory Work
Calculations of MRR, TWR for USM, EDM, LBM, PAM Processes, Use of dynamometer,
Surface finish measurement tests.
Course Outcomes:
The students will be able to
Understand the mechanics of material removal in different nontraditional machining processes and
forming behavior during high energy rate forming processes.
Analyze the process and evaluate the process performance in each process role of each process
parameters on performance of the process during machining of different materials.
Role, selection and application of process in nonconventional machining and forming processes based
on different requirement.
Recommended Books 1. Pandey, P.C. and Shan H.S., Modern Machining Processes, McGraw Hill (2004). 2. Mishra, P.K., Non Conventional Machining, Narosa (2006). 3. Hofy, H.E., Advanced Manufacturing Process, B and H Publication (1998). 4. Bhattacharya, A., New Technology, Institution of Engineers (I) (1995). 5. Ghosh, A. and Mullick, S., Manufacturing Science, New Age International (2001). 6. Jain, S.K. and Schmid, S.R., Manufacturing Engg. & Technology, Addison Wesley (2000).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PCD325 RAPID PROTOTYPING
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To explore the automatic fabrication of 3D physical parts using additive
manufacturing technology. To use of additive manufacturing for rapid prototyping takes designs from
computer aided design (CAD), tessellates them in RP software and then build the actual physical 3D
models in an additive manner layer-by-layer.
Introduction: Classification of manufacturing processes, Different manufacturing systems,
Introduction to rapid prototyping (RP), Need of RP in context of batch production, FMS and CIM
and its application; Basic Principles of RP, Steps in RP, Process chain in RP in integrated CAD-
CAM environment, Advantages of RP.
Classifications of Different RP Techniques: Based on raw material, Based on layering
technique (2D or 3D) and energy sources.
Process Technology in RP: Comparative study of stereo-lithography (SL) with photo-
polymerization, SL with liquid thermal polymerization, Solid foil polymerization, Selective laser
sintering, Selective powder binding, Ballastic particle manufacturing, both 2D and 3D, Fused
deposition modeling, Shape melting, Laminated object manufacturing, Solid ground curing,
Repetitive masking and deposition, Beam inference solidification, Holographic interference
Solidification, Special topic on RP using metallic alloys, Programming in RP, Modelling, Slicing,
Internal hatching, Surface skin fills, Support structure.
CAD Data and Programming Techniques for RP: Data requirements, Solid modeling for RP,
Surface modeling, Geometric processes, Interface formats, Model preparation, Slicing methods,
Design of support structures, Internal hatching and surface skin fills.
Materials for RP: Plastics, Ceramics, Resins, Metals, Selection criterions for materials for
different processes, The advantages and limitations of different types of materials.
Course Outcomes:
The students will be able to
• understand the importance of Rapid Prototyping Technology over the existing traditional methods in
present competitive scenario in terms of product development cycle and cost.
• understand the insight into various modern rapid prototyping techniques, how the different processes
work, how they have developed, applications, material used and strengths as well as weaknesses of
each technology.
Recommended Books
1. Kai, C. C., Fai, L. K. and Sing, L. C., Rapid Prototyping: Principles and Applications,
World Scientific Publication (2008).
2. Grimm, T., User's Guide to Rapid Prototyping, Society of Manufacturing Engineers (2004).
3. Gebhardt, A., Rapid Prototyping, Hanser Gardner Publications (2003).
4. Upcraft, S. and Ranky, P. G., Rapid Prototyping Solutions, CIMware USA, Inc (2003).
5. Jacob, P. F., Rapid Prototyping and Manufacturing, Fundamentals of Sterolithography,
SME (1992).
6. Rapid Prototyping Reports, CAD/CAM Publishings (1991).
7. Zeid, I., CAD/CAM: Theory and Practice, McGraw Hill (2007).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PPI 204 OPERATIONS MANAGEMENT
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: The objective of this course is to develop understanding of the strategic role of
operations management in creating and enhancing a firm’s competitive advantages. This will help to apply
key concepts and issues of OM in both manufacturing and service organizations. Further, apply analytical
skills and problem-solving tools to the analysis of the operations problems like forecast demand, Material
Requirement Planning, Inventory etc.
Production Systems: Production/ Operations Management: meaning and scope; significance of
operations management in increasing productivity of firms; design of different production
systems (project, job shop, batch, cellular, mass production systems).
Forecasting Analysis: Need, benefits and applications, cost and accuracy of forecasting, factors
affecting demand, types of forecast based on methodology, types of forecast based on time
horizon (causal methods, tome series and qualitative methods); error analysis in quantitative
forecasting.
Aggregate Planning: Need of aggregate production planning, inputs for aggregate plan, Reactive
aggregate planning strategies, Aggressive aggregate planning strategies, pure and mixed
aggregate planning strategies, level and chase strategies, Graphical method to choose aggregate
plan.
Master Production Scheduling and MRP: Functions, planning horizon and planning periods
for master production schedule, types of master production schedule; Independent Demand versus
dependent demand, Functions of material requirements planning and manufacturing resource
planning (MRP I and MRP II), inputs for MRP system, performance characteristics of MRP
system (planning lead time, lot sizing rules, safety stocks), materials requirement planning
explosion
Inventory Management and Control: Objectives and functions of materials management,
inventory: need and types, inventory record systems, inventory costs and order quantities,
economic order quantity, economic run length.
Course Outcomes:
The students will be able to
Deeply understand the fundamental theory of operations and production management.
Solve various kinds of problems or issue faced by service and manufacturing industries like
economic consideration, optimum utilization of resources, productivity, production planning,
inventory management and control etc.
Recommended Books 1. Monks, J. G., Operations Management: Theory and Problems, McGraw Hill, New York
(1987).
2. Krajewski, L. J., Ritzman, L. P. and Malhotra, M. K., Operations Management, Prentice
Hall, New Delhi (2009).
3. Ebert, J and Adams, D.J., Production/Operations Management, Prentice Hall of India, New
Delhi (2007).
4. Chase, R. B., Aquilano, N. J. and Jacob, F. R., Production and Operations Management:
manufacturing and services, Tata McGraw Hill, New Delhi (1999).
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PPI103 QUALITY ENGINEERING
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To impart knowledge about the significance of quality and the various tools/ concepts
of building quality into products. To learn the techniques used for quality control and quality improvement.
To impart knowledge about plans for acceptance sampling and quality systems.
Introduction: Quality - meaning and significance, Essential components of quality, Phases or
elements for building quality, Evolution of the concepts of quality, Spiral of progress of quality,
Changing scope of quality activities, Ishikawa’s seven quality tools, Quality Circles, Quality
system economics, Hidden quality costs, Economic models of quality costs.
Taguchi’s Quality Loss Function: System approach for quality management, Juran’s quality
trilogy, Quality planning activities, Sporadic and chronic quality problems, Causes of variation,
General quality control methodology.
Statistical Quality Control: Control charts for variables: X bar-R, X bar-S, median, X-MR
charts, Control charts for attributes: p, np, c charts, Product reliability, Process capability
analysis.
Acceptance Sampling: Plans and tables for attributes and variables, Sampling methods, Type of
plans, Operating characteristic curves, Quality improvement methodology, Just-in-time
philosophy, Quality assurance systems.
ISO 9000 Philosophy: Documentation, Implementation and certification process, Management
commitment to quality, Team work approach, Training and motivation.
Course Outcomes:
The students will be able to
Appreciate the importance of product quality and use various quality tools.
Prepare and analyze various charts/ methods for quality control and improvement.
Understand and use plans for sampling and concepts of quality system management.
Recommended Books 1. Juran, J.M. and Gryna, F.M., Quality Planning & Analysis, McGraw Hill (2001). 2. Grant, E.L., Statistical Quality Control, McGraw Hill (2008). 3. Feignbaum, A.V., Total Quality Control, McGraw Hill (1991). 4. Juran, J.M., Juran’s Quality Control Handbook, McGraw Hill (1988) 4th ed.
Approved by the Senate in its 83rd meeting held on March 3, 2014
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PPI312 METAL CASTING AND JOINING
L T P Cr
3 0 2 4.0
Prerequisite(s): None
Course Objectives: To inculcate the principle, thermal and metallurgical aspects during solidification of
metal and alloys. To impart knowledge about principles/methods of casting with detail design of
gating/riser system needed for casting, defects in cast objects and requirements for achieving sound casting.
To impart knowledge about welding behaviour of machine and process during welding, analysis of
common and newer welding techniques and metallurgical and weldability aspects of different common
engineering materials.
Casting Technology & problems, Survey and scope, Interfacial Heat Transfer, Thermodynamics
& metallurgical aspects in solidification of pure metals and alloys, Solidification of actual
castings, Homogeneous and heterogeneous nucleation, Codification for pure metals and alloys.
Grain refinement techniques,
Riser Design: Risering curves, NRL, Caine method, Feeding distance, Rising of complex
castings, Gating systems and their characteristics. Type of gates and design consideration, Chills
pattern design consideration, Sand testing, Advanced metal casting processes, Casting defects,
Their causes & redressal, Heat treatment of castings, Heat treatment of castings, Gases in metals.
Metal Joining: Classification – Welding power source, Arc and arc characteristics, Behavior of
arc with variation in current and voltage, Welding electrodes, ISI specification of electrodes,
Electrode selection, Newer welding process- such as plasma arc, Laser beam, Electorate,
Ultrasonic welding, Joining by braking, Soldering and adhesive bonding.
Welding Metallurgy: Heat flow is welding metallurgical transformation, Implication of cooling
rate, HAZ, Weldability of plain carbon steels, SS, CI, Al and its alloys, Design of elements,
Residual stresses and distorting, Welding defects, Testing-destructive and NDT.
Course Outcomes:
The students will be able to
Analyze the thermal, metallurgical aspects during solidification in casting and welding and their role on
quality of cast or weld objects.
Design the gating and riser system needed for casting and requirements to achieve defect free casting.
Analyze the welding process behavior for common and newer welding techniques and requirements to
achieve sound welded joint while welding different similar and dissimilar engineering materials.
Recommended Books 1. Ramana Rao, T. V., Metal Casting – Principles and Practice, New Age International Pvt.
Ltd. (2003). 2. Rao, P. N., Manufacturing Technology, McGraw Hill (2008). 3. Campbell, J., Castings, Butter Worth – Heinemann Publishers (2003). 4. Nadkari, S. V., Modern Arc Welding Technology, Oxford & India Book House Pvt. Ltd.
(2005) 2nd ed.
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 14
PPI313 METAL FORMING
L T P Cr
3 0 2 4.0
Prerequisite(s): None
Course Objectives: To impart knowledge about principles and criteria of yielding during forming of
metals, analysis of different bulk and sheet metal forming processes following different analysis approach.
To understand the process mechanics with role of different controlling process parameters.
Elementary Theory of Plasticity: Stress / strain / strain-rate characteristics, Slip-line field
theory, Levy mises and prandti – reuse stress-strain relationship, Experimental investigation,
Plastic potential theory and plastic work, Upper bound solution, Stab method.
Rolling and Drawing Mechanics: Rolling pressure, Driving torque and power requirements
through frictionless dies. Metal drawing, Die design, Analysis of tube drawing process, Defects in
drawn components.
Forging Processes and Mechanics: Determination of forces in strip forging and disc forging,
Defects, Forging die design.
Bending and Extrusion: Process, Parameters and determination of workload from stress analysis
and energy, Drawing and extension of strip through tapered dies considerations, Power loss
variables, Extrusion and bending defects. Two-dimensional deformation model and fracture
analysis for punching and blanking, Theory of high energy rate forming.
Course Outcomes:
The students will be able to
Understand the basic mechanics of yielding and yield criteria.
Analyze the different bulk and sheet metal forming process mechanics using different analysis
approach.
Evaluate the effect of process parameters on the process mechanics during bulk and sheet metal
forming.
Recommended Books 1. Rowe, G.W., Principles of Industrial Metal Working Process, CBS Publishers (2004). 2. Avitzur, B., Metal Forming Analysis, McGraw Hill (1998). 3. ASTME, High Velocity Forming of Metals, Prentice Hall (1995). 4. Ghosh, A. and Malik, S., Manufacturing Science, Affiliated East-West Press (2001). 5. Johnson, W. and Mellore, P.B., Plasticity for Mechanical Engineers, Van Nostrand (1995). 6. Narayan, S.R., Metal Forming Technology, Ahuja Book Publishers (2001). 7. Haffmann, O., Introduction to the Theory of Plasticity-Metal Forming Applications,
McGraw Hill (1995).
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 15
PPI 315 WORK STUDY AND METHOD ENGINEERING
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To inculcate specialized knowledge and skill in production process optimization using
the principles and methods of engineering analysis and design. To cultivate the ability to build and
implement new improved methods resulting in creation and distribution of value in operations. To cultivate
work space design capability. To develop the skill in systems integration by fostering the ability to work
with inter-disciplinary groups in professional, industry and research organizations.
Introduction to Productivity: Definition of productivity, Productivity and production,
Importance and role of productivity, Factors affecting productivity, Industrial productivity.
Productivity Evaluation, Measurement Approaches: Need for productivity measurement,
Productivity measurement approaches, Total and partial productivity, Productivity measurement
models and their comparisons, Work study and productivity.
Productivity Improvement, Implementation Factors and Techniques: Internal and External,
Productivity analysis – productivity appraisal, Approaches to productivity analysis, Strategy and
structure of productivity improvement, Organizational approaches to productivity improvement,
Productivity improvement and implementation techniques.
Introduction to Work Study: Definition, Scope, Inter-relation between method study and work
measurement, Human aspects, Role in improving plant productivity and safety.
Method Study: Objectives and step-wise procedure for method analysis, Recording & evaluation
techniques, Micro-motion and macro motion study, Therbligs and Simo-charts, Principle of
motion economy, Normal work areas and design of work places, Principles of work design,
Multiple activity chart, Flow process chart, String diagram, Travel charts.
Work Measurement: Work measurement objectives, Techniques & criteria for selection of
technique, Stop watch time study, Systems of performance ratings, Calculation of standard time,
Introduction to allowances, Production study, Work sampling, MTN & Work Factor system,
Standard data usage, Engineered time standard, Predetermined motion time system (PMTS), Job
evaluation & merit rating, Incentive schemes.
Course Outcomes:
The students will be able to
Address issues related to productivity assessment and improvement.
Critiquing operations and using systematic approach to improving shop floor operations.
Use tools for analysis and design of operations.
Determine time standards and conditions of work.
Assist in the design of layout of shop floor.
Pre-emptive assessment and design of methods of operations.
Develop wage incentive policy.
Reference Books
1. Barnes, R. M., Motion and time study: design and measurement of work, Wiley, (1980), 7th
ed.
2. Kanawaty, G., Introduction to work study, ILO, Geneva (1992) 4th ed.
3. Niebel , Methods Standards Work Design, McGraw-Hill Education, (2000), 10th ed.
4. Meyers, F. E., Stewart, J. R., Motion and Time Study for Lean Manufacturing, Prentice
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 16
Hall, (2002), 3rd
ed.
5. Freivalds, A., Niebel, B., Niebel's Methods, Standards, and Work Design, McGraw-Hill
Higher Education, (2013), 13th ed.
6. Mundel, M. E., Motion and Time Study: Principles and Practice, New York: Prentice-Hall,
(1950).
7. Groover, M. P., Work Systems: The Methods, Measurement and Management of Work,
Pearson Prentice Hall, (2007).
8. Christopher. W. F., Productivity measurement handbook: how to measure productivity
performance for plant operations, administration and services, profit centers and total
company, Productivity, Inc., (1985), 2nd
ed.
9. Sumanth, D. J., Productivity engineering and management: productivity measurement,
evaluation, planning, and improvement in manufacturing and service organizations,
International student edition, McGraw-Hill, (1984).
10
.
Maynard, H., Zandin, K., Maynard's Industrial Engineering Handbook, McGraw-Hill
Education, (2001).
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 17
PPI323 PRODUCT DESIGN AND DEVELOPMENT
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To introduce the objectives of product design and the requirements of a good product
design. To expose the students to different design principles like designing for function, production,
installation and handling, maintenance, packaging etc. To expose them to the latest CAD/CAM/CAE
software for different design and development functions.
The Process of Product Design: Design by evolution, Limitations of evolutionary method in
modern design situation, Structure of design process, Morphology of design, Standards of
performance, Environmental factors, Creativity techniques in design problem.
Strategies for Search of Design Concepts: Physical realizability, Economic and financial
feasibility, Designing for function, Iterative value engineering, Designing for production,
Tolerance analysis, Use, Maintenance, Designing for handling and installing, Economics of
design, Human factors in design, Optimization of design, Reverse engineering of ergonomic
shape designs.
Use of CAD / CAM /CAE: Software for concurrent engineering design. Case studies in design of
products for manufacture, Aesthetics, Surface styling and shaping tools in modern CAD software,
Exercises in design, Design optimization using automated CAE software, Analysis, Reverse
engineering a product using CAD, CAM, CAE, 3D scanner, Reverse engineering and surface
design and review software.
Laboratory/ Tutorial Work
Exercises to practice the concepts taught in theory using hardware and software tools available in
the laboratory on CAD/CAM/CAE.
Course Outcomes:
The students will be able to
understand the objectives of product design and the requirements of a good product design.
use a systematic design process being fully aware of its benefits.
translate the concepts of economics in design, optimization of design and human factors approach to
product design.
use CAD/CAM /CAE software for Concurrent Engineering design, 3D scanning and reverse
engineering of products.
Recommended Books 1. Gupta, V. and Murthy, P.N., Introduction to Engineering Design Method, McGraw Hill
(1980). 2. Chitale and Gupta, Product Design and Manufacturing, Prentice Hall of India (2004) 3rd
ed.
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 18
PCD316 APPLIED OPTIMIZATION IN ENGINEERING DESIGN
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: The main objective of this course is to provide the thorough knowledge of formulating
an optimization problem, classification of optimization techniques, different solution strategies, and
performance criterion. The course will also highlight the basics of evolutionary optimization techniques as
compared to classical techniques.
Optimization Studies: Problem formulation, Solution Strategies, Performance Criteria,
Classification of Optimization techniques.
One-dimensional Optimization Methods: Optimality Criteria – necessary and sufficient
conditions, Bracketing methods, Region-Elimination methods, Point Estimation method, Gradient
based methods, Sensitivity analysis.
Multi-dimensional Optimization Methods: Optimality Criteria, Unidirectional search, Direct
Search methods, Gradient-based methods. Conjugate-direction methods, Quasi-Newton methods.
Constrained Optimization Methods: Constrained Optimization Criteria, Penalty Methods,
Method of Multipliers, Direct search methods, Linearization methods, Feasible Direction method,
Generalized Reduced Gradient Method, Gradient Projection method, Quadratic Approximation,
and Concept of Duality. Applications of Unconstrained and Constrained Optimization.
Linear programming Methods: Formulation of problems, Analytical and Graphical solutions,
Simplex Method, Integer Programming, Interior Point Methods. Duality Theory.
Specialized Optimization Techniques: Introduction to Multi-Objective optimization; Global
Optimization: Criteria, Simulated Annealing, Steepest Descent method; Introduction to Genetic
Algorithms.
Course Outcomes:
The students will be able to
study as well as solve one-dimensional and multi-dimensional optimization problems.
formulate as well as analyze unconstraint as well as constraint optimization problems.
develop Analytical and Graphical solutions of LP problems, Simplex Method
appreciate the concepts of Integer Programming as well as Duality Theory.
understand the basic concepts of Multi-Objective optimization and Genetic Algorithms.
Recommended Books:
1. Deb, K., Optimization for Engineering Design Algorithms and Examples, Eighth printing,
Prentice Hall of India Pvt. Ltd., 2005.
2. Deb, K., Multi-objective Optimization using Evolutionary Algorithms, First, John Wiley and
Sons, 2009.
3. Rao, S.S., Engineering Optimization Theory and Practice, Fourth Edition, John Wiley and
Sons, 2009.
4. Belegundu, A.D., Chandrupatla, T.R., Optimization Concepts and Applications in
Engineering, Second Edition, Cambridge University Press, 2011.
5. Dasgupta, B., Applied Mathematical Methods, First, Pearson Education India, 2006.
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 19
PCD203 COMPUTER INTEGRATED MANUFACTURING SYSTEMS
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To impart knowledge about the integration of interdisciplinary fields of computer
aided design, computer aided manufacturing, automatic identification system, automatic storage &
retrieval system, design and analysis of various automatic material handling systems as a whole. To make
the students aware about various techniques of reverse engineering, data collection and its availability to
automated subsystems.
Introduction: Types of production systems and their automation, CAD/CAM integration.
Concept of FMS and CIMS.
Elements of a General CIM System: Types of CIM systems, CAD-CAM link for CIMS,
Benefits of CAM, FMS and CIMS, Automated material handling systems, equipment and their
functions. Integration of Robots in CIMS, Automatic Storage and Retrieval Systems (AS/RS),
Carousel, Palletization and fixtures.
CIMS configurations: DNC based factory management and control, Integrated CAD/CAM
system and shared database.
Introduction to Rapid Prototyping, and Rapid Tooling: Reverse engineering, Concept of
concurrent engineering, Product life cycle management.
Group Technology: Concept and terminology, Part family formation, Classification and coding
systems for components, Group technology machine cells.
Computer Aided Process Planning: CAPP and route sheet development, CAPP system,
Computer aided plant layout.
Computer Aided Production Planning and Control: Inventory control and MRP. Computer
aided shop floor control, process monitoring, Computer aided inspection & quality control, Shop
floor data collection systems, Shop floor control, Sensors used, Tool management system,
Automatic identification systems, Barcode system.
Introduction to fundamentals of computer communications: Networking, Computer-
machine-personnel communication links, Network architectures & techniques, Information flow
in networks, Network standards.
CIM Database and Database Management Systems: Types, Management information
system, Manufacturing data preparation.
Course Outcomes: With this course students will be able to
understand the structure of modern day computer integrated manufacturing system and design to
improve the existing manufacturing facility
effectively participate in the integration of multidisciplinary capabilities and applications of different
fields in automation of any existing facility
improve the shop floor management and data collection system
understand the importance of product life cycle and product quality
Recommended Books:
1. Groover, M. P. and Zimmers, E. W., CAD/ CAM, Dorling Kingsley (2008).
2. Groover, M. P., Automation, Production systems and Computer Integrated Manufacturing,
Pearson Education Asia (2009).
3. Vajpayee, K.S., Principles of Computer Integrated Manufacturing, Prentice Hall (2006).
4. Rao, P. N., Tewari, N. K. and Kundra, T. K., Computer Integrated Manufacturing, McGraw
Hill (1998).
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 20
5. Software Manuals for tutorial on reverse engineering and quality control using 3D scanner-
Scan tools, Surface modeling, Die Design, Automated part programming-2, 3, and 5 axis,
QUEST, PLM software like Intralink, WindChill, etc. available from the supplier, in
laboratory.
Approved by the Senate in its 83rd meeting held on March 3, 2014
Page 21
PCD204 INDUSTRIAL AUTOMATION
L T P Cr
3 1 0 3.5
Prerequisite(s): None
Course Objectives: To inculcate the ability to design of hydraulic, pneumatic and electro-pneumatic logic
circuits for automating processes in manufacturing, demonstrate problem-solving skills in automation, and
safely use the machines in the industries. Also, to explore the use of different sensors, control valves,
controllers and actuators for electro-pneumatic & hydraulic circuits.
Introduction to Factory Automation and Integration: Basic Concepts, Types of automation,
Automation strategies.
Introduction to Hydraulics/Pneumatics Electro-pneumatic controls and devices, Basic
elements hydraulics/pneumatics, Electro-pneumatic systems, Fluid power control elements and
standard graphical symbols for them, Construction and performance of fluid power generators,
Hydraulic & pneumatic cylinders - construction, design and mounting, Hydraulic & pneumatic
valves for pressure, Flow & direction control, Servo valves and simple servo systems with
mechanical feedback, Solenoid, Different sensors for electro-pneumatic system, hydraulic,
pneumatic & electro-pneumatic circuits.
Design of pneumatic logic circuits for a given time displacement diagram or sequence of
operation. Pneumatic safety and remote control circuits and their applications to clamping,
Traversing and releasing operations, Automatic transfer systems: Automatic transfer, Feeding and
orientation devices.
Automatic transfer machines: Classifications, Analysis of automated transfer lines, Without
and with buffer storage, Group technology and flexible manufacturing system.
Assembly automation: Types of assembly systems, Assembly line balancing, Performance and
economics of assembly system.
Course Outcomes:
The students will be able to
understand the benefits and applications of automation in various manufacturing systems.
design and simulate various logic circuits for different automating processes in manufacturing systems.
solve the complex industrial problems by different automation approaches
Recommended Books:
1. Groover, M. P., Automation, Production System & Computer Integrated Manufacturing,
Pearson Education Asia (2009).
2. Nakra, B. C., Automatic Control, New Age International (2005).
3. Morriss, S. B., Automataed Manufacturing Systems, McGraw Hill (2006).
4. Majumdar, S. R., Pneumatic Systems, McGraw Hill (2005).