Download - Meloche Group
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MELOCHE GROUP
Your integrated supplier of value added mechanical components and assemblies for aerospace & defence
By Hugue Meloche, President & CEO
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Agenda
1. Company profile
2. Services
3. Parts gallery
4. Continuous improvement
5. Advanced automation project
6. Contact information
Agenda
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1. Profile: Mission
Optimize our capabilities in precision machining, surface treatment, painting and assembly of machined
components, in order to meet and exceed our customers specifications.
Our goal is to become a strategic supplier of choice by providing competitive pricing, state-of-the-art engineering and manufacturing, on-time delivery and a personalized
technical support.
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1. Profile: Customers
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1. Profile: Locations
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2006 2007 2008 2009 2010 (pr.)
Sales 19.0 25.8 28.0 20.0 21.0
Employees 98 110 113 95 100
Millions of $, CDN
1. Profile: Key figures
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1. Profile: Certifications
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1. Profile: Management
Hugue Meloche, Eng.President & CEO
Normand SauvéVice President & CTO
Marc Bigras, Eng.Vice President & COO
Hugues PelletierVice President & CFO
Martin Thériault, CMA, MBACorporate Controller
Jacques LabrieDirector, Sales &
Preproduction
François PelletierDirector, Supply Chain
Éric ProvencherDirector, Valleyfield
Operations
Martin Isabel, Eng.Director, Quality Assurance & Contiuous Improvement
Vincent Meloche, Eng.Director, Engineering & R&D
Jean-François CarlierDirector, IT & Business
Intelligence
Manuel DubucDirector, Bromont
Operations
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• Vertical Integration: Engineering, Precision Machining, Surface treatment, Painting and Assembly
• Specialty: We specialize in low to medium volume, complex machining (3, 4 and 5-axis Milling; Turning)
• Size: Small to medium size structural components and sub assemblies
• Dimensions: Parts machined are up to 60 x 34 x 26 in. in Milling and a diameter of 10 inch. in turning
• Materials: Aluminium, stainless steel, titanium, etc.
2. Services: Overview
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Painting
Chromate Conversion Chromic Anodizing Sulfuric Anodizing NDT
CNC machining
Assembly, kitting
Raw material management
Manufacturing engineering
Complete
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2. Services: Vertical integration
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- Over 25 CNC Machining Centers
- 3, 4 and 5 axis Milling Machines (DMG, Mazak, Makino, Mori Seiki)
- CNC Turning (Daewoo, Mazak)
- Inspection equipments: Programmable and manual CMM machines (Zoeller Starrett, Mitutoyo, Faro)
2. Services: CNC machining
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v
2 NEW 5-AXIS MACHINES IN 2010 !
DMG 5 axis, DMU-80U duoblock
- 31.5 po cubic, 240 tools
-CAT50, 12 000rpm
DMG 5 axis, DMU-60U FD duoblock
**New model with turning option 1200 rpm**
- 24 po cubic, 240 tools
- HSK-A63, 12 000RPM
2. Services: CNC machining
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Chemical film
Paint
2. Services: In-house special processes
Anodize
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v2. Services: Products
• Aero structures:– Structural components– Sub assemblies
• Aero engines– Investment castings machining– Structural components
• Landing Gear• Interiors• Simulator components
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3. Parts gallery: Fuel fittings
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• Customer: Aerospace OEM• Problem: Cost and lead time for castings
(lead time up to 45 weeks)• Solution: Meloche suggested to manufacture
the same parts from solid • Benefits:
– short lead times – 6 to 8 weeks– competitive pricing– better mechanical properties
Sample parts-Aerospace 13. Parts gallery: Fuel fittings
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3. Parts gallery: Structural
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3. Parts gallery: Structural
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3. Parts gallery: Aircraft engine components
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3. Parts gallery: Assemblies
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Aerospace and Defense Presentation
Performance indicators (KPI)
for each member of the
organization
4. Continuous improvement
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CUSTOMER FOCUS: Multi-disciplinary Cells dedicated to customer service:
• Account Manager• NC Programmer• Methods agents• Project manager/Engineering
RESULTS:
1. Team spirit2. Communication 3. Collaboration4. Customer knowledge… = Efficiency
4. Continuous improvement: Customer cell
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• 10M$ project• Implementation
scheduled for December 2012
• Preparation work in 2010-11
• Objective: Sales of 100M$ in 7 years
Aerospace and Defense Presentation5. Advanced Automation
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NO SETUP TIME (reduces cost and lead times). INVENTORY REDUCTION (small batches ordering doesn’t affect price) Increased capacity (3X) and flexibility Unmanned production (cost reduction). Qualified personnel working during the day on development projects Enhanced integration capabilities including the option to integrate any
machinery as well as manually operated cells
Aerospace and Defense Presentation5. Advanced automation: Benefits
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MELOCHE GROUP
Your integrated supplier of value added mechanical components and assemblies for aerospace & defence
By Hugue Meloche, President & CEO