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LithoPore®
advanced and innovative foamed conrete technologyby Luca Industries International GmbH
Cellular Lightweight Concrete – RMC Systems
© Luca Industries International 2015, Version 2.01
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© Luca Industries International 2015, Version 2.01
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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History
© Luca Industries International 2015, Version 2.01
Incorporation of Dr. Lucà & Partner
Ingenieurkontor GmbH
Biotechnological additives for the textil
industry and cellular lightweight
concrete
New focus: Cellular lightweight
concrete (Manufacturing of machines,
plant solutions, engineering)
1991
2003
2005
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History
© Luca Industries International 2015, Version 2.01
Incorporation Dr. Luca Bioengineering and
Services Pvt. Ltd. (India)
Cooperation HeidelbergCement (Heidelberger
Beton Group)
Cooperation Masa Group
Development of LithoPore©100-150 insulating
board (polystyrene substitution)
2007
2010
2011/12
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History
© Luca Industries International 2015, Version 2.01
Cooperation Knauf Gips KGJoint development of an aerated gypsum board
Cooperation Wienerberger, Schlagmann PorotonDevelopment of an aerated burned clay brick toachieve better insulation results
Cooperation Vicat Group, France
2012/13
2013
2014
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History / Business Model
© Luca Industries International GmbH 2017, Version 1.02
Global Uniform Branding – Establishment of LithoPore
Aerated Concrete Brand - LPAC
Basic business model for plant customers
• Sales Contract for plant machinery
• Longterm Supply Contract for biotechnological additives
• License Contract (granting a license for a certain application,
time period and region, no license fees)
2015
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Company key data
© Luca Industries International 2015, Version 2.01
Employees: 60 worldwide
Production capacity biochemical additives: 2500
mtons/year
Group turn over 2014: 8 Mio EUR
Customers: 250 in 40 countries
Key markets: Europe, India, South East Asia, Middle East,
USA
Certifications: ISO 9001:2008 since 2005 through DQS
Registered brands
LithoPore (end product/cellular lightweight concrete )
LithoFoam (biochemical additives)
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© Luca Industries International 2015, Version 2.01
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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LithoPore® vs. ordinary foamed concrete
© Luca Industries International 2015, Version 2.01
201
2011
LithoPore® ordinary foamed
concrete
Foaming agent typeSynthetic Protein
(artificial)
Extracted Protein or
Chemical based
Further additivesNetworkformer,
Stabilizernone
Foaming system
low pressure air
system (energy
saving)
High pressure
Compressed air
system
Density area 75-1600 kg/cbm 400-1600 kg/cbm
Compressive strength (600 kg/cbm) 3-4 mPa 1-2 mPa
Stability high low
Equipment complete system incomplete system
Local raw material qualitywill be considered
individually
is not respected
sufficiently
LithoPore® = advanced complete technology with innovative applications
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© Luca Industries International 2015, Version 2.01
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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© Luca Industries International 2015, Version 2.01
Application – Cast at site / frame work filling
Major countries: Africa, South East AsiaDry density target: 1000-1600 kg/cbm
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© Luca Industries International 2015, Version 2.01
Application – Roof insulation
Major countries: India, Middle EastDry density target: 400-800 kg/cbm
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© Luca Industries International 2015, Version 2.01
Application – Panel production (at site or precast)
Major countries: USA, Australia, ItalyDry density target: 800-1400 kg/cbm
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© Luca Industries International 2015, Version 2.01
Application – Lightweight floor screeds
Major countries: East and South Europe, TurkeyDry density target: 400-800 kg/cbm
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Innovations - Heat insulating compensation layer below floor screed
© Luca Industries International 2015, Version 2.01
Major countries: Germany
Dry density target: 200-300 kg/cbm
Endproduct trade name: LithoPore®200-300
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Innovations - Heat insulating compensation layer below floor screed
© Luca Industries International 2015, Version 2.01
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LithoPore® – advantages at a glance
Low density aerea of 200-300 kg/cbm
Manufacturing of aerated lightweight mortar without any EPS beads (polystyrene)
Constant and safe adjustment of fresh density
Transportation in truck mixers for 2 hours
Ready to use product ex works
Simple logistics
Realisation of smaller consignments
Fire protection class A1 (no organic ingrediences) instead of B1
In case of future renovations: only ordinary recycable construction waste
© Luca Industries International 2015, Version 2.01
worldwide unique
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Innovations – pre cast insulating board
© Luca Industries International 2015, Version 2.01
Masa-LithoPore®-Technology
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Innovations – pre cast insulating board Applications
© Luca Industries International 2015, Version 2.01
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Innovations – pre cast insulating boardTechnical properties
© Luca Industries International 2015, Version 2.01
• Non-inflammable
• Totally inorganic construction material based on cement
• Similar insulating properties as mineral/rock wool
• diffusion possible
Compressive Strength: ≥ 0.3 N/mm2 (300 kPa)
Density: ≤ 200 kg/m3
Thermal conductivity ≤ 0.05 W/(m*K)
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Innovations – pre cast insulating boardReady to market...
© Luca Industries International 2015, Version 2.01
Initial product under laboratory style
2010
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Innovations – pre cast insulating boardReady to market...
© Luca Industries International 2015, Version 2.01
First industrial test with 1 cubic meter batching
volume in 2011
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© Luca Industries International 2015, Version 2.01
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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Overall technical data at a glance
© Luca Industries International GmbH 2015, Version 2.01
LithoPore® 200 LithoPore® 400 LithoPore® 600 LithoPore® 1000 LithoPore® 1400
Dry Density in kg/cbm and
(lb/cu.ft)200 (12.5) 400 (25.0) 600 (37.5) 1000 (62.5) 1400 (87.5)
Compressive strength in
mPa and (PSI)
0.25-0.45
(37-66)
1.5-2.5
(220-368)
2.5-4.0
(368-588)
5.0-7.0
(735-1029)
8.0-11.0
(1176-1617)
Thermal conductivity
W/(m*K)0.06-0.065 0.10-0.11 0.17-0.19 0.30-0.33 0.44-0.47
U-Value W/(m2*K)
100 mm / 4´´ thick material 0.60-0.65 1.00-1.10 1.70-1.90 3.00-3.30 4.40-4.70
R-Value per inch 2.22-2.40 1.31-1.44 0.76-0.85 0.44-0.48 0.31-0.33
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© Luca Industries International 2015, Version 2.01
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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Acquisition of technology and plant integration
Evaluation of local available raw materials
Laboratory check of the available cement types (water demand, etc.)
Optimisation of the mix designs
Plant visit
Evaluation of local conditions
Discussion of indivual plant integration
To save travel costs it can be done also through fotos.
Delivery of equipment and commissioning (2-3 days)• Integration of the system into the plant• Casting initial tests of various mix designs
© Luca Industries International 2015, Version 2.01
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Acquisition of technology and plant integration
Local Training (2-3 days)• Ex works training and at site training for operators• Joint evaluation of technical parameters of the product
Integration of the system into software system• has to be organised by customer• The system will be controlled initially through remote controlls
© Luca Industries International 2015, Version 2.01
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Economical Details
© Luca Industries International GmbH 2015, Version 2.01
For further economical details (involved costs into
machinery or average costs per cubic meter of
LithoPore® foamed concrete) please contact us. We will
assist you with a detailed cost break down.
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© Luca Industries International 2015, Version 2.01
2
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LithoPore® Technology - Cellular Lightweight Concrete
Applications
1 Dr. Lucà & Partner inside
Technical Properties and Product Keydata
Economical View
6 Systems and Equipment
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© Luca Industries International 2015, Version 2.01
Plant mixer: Cementitous mix
System overview for RMC plants
NetworkformerLithoFoam NWF S
1000 l IBC additive pump
Additive scale
Water200 l barrel
Foaming agent LithoFoam SL 200-L200 l barrel or 1000 l IBC, 20 °C tempered
Foam
Foam generator FG 4 II IND
1000 l IBC with agitator and pump
Stabilizer + water (micro fibre)LithoFoam MRF 2000-S
Water
scale
WaterCement,
filler
scale
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© Luca Industries International 2015, Version 2.01
Flow chart and space requirements(example: RMC Plant Sandnes, Norway)
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Networkformer dosing
IBC and pump
© Luca Industries International 2015, Version 2.01
System components
Stabilizer dosing
(IBC with agitator and pump)
Foam Generator
FG 4 II (Industrial version)
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© Luca Industries International 2015, Version 2.01
Preconditions and limitations
Cement for LithoPore200 and 300: minimum blaine value 4000 cm2/g
Cement for LithoPore400+: none
RMC mixing system: wet batching system (no truck mixing of
cementitious slurry)
RMC plant mixer: preferable pan turbine mixer
if other mixer (e.g. planetary mixer): only cementitious slurry will be mixed,
foam will be added directly into truck
Maximum distance between foam
generator FG 4 II IND and truck
mixer / RMC mixer: 15 meters
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© Luca Industries International 2015, Version 2.01
Suitable RMC plant mixer type: Pan turbine mixer
Top view of a pan turbine mixer
with greasing pump on top
Inside view of mixing
devices of a pan turbine
mixer
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© Luca Industries International 2015, Version 2.01
Contact – Dr. Lucà worldwide
Company address GERMANY:
Luca Industries International GmbH
Potsdamerstrasse 12-13
14163 Berlin
Germany
Telefon: +49-(0)30-457989-680
Telefax: +49-(0)30-457989-689
Email: [email protected]
Internet: www.luca-industries.com
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Thank you for your attention...
© Luca Industries International 2015, Version 2.01