![Page 1: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/1.jpg)
Orrex Plastics Company
![Page 2: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/2.jpg)
Orrex:
• Entirely focused on reactive and complex extrusion compounding
![Page 3: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/3.jpg)
Orrex:
• Entirely focused on reactive and complex extrusion compounding
• 6 extrusion lines – all in reactive and complex compounding service
![Page 4: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/4.jpg)
Orrex:
• Entirely focused on reactive and complex extrusion compounding
• 6 extrusion lines – all in reactive and complex service
• All processing lines and processes designed and built in-house
![Page 5: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/5.jpg)
Processes, Resins, Reactants…
![Page 6: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/6.jpg)
Processes, Resins, Reactants…
Graft modification, with and without peroxides
Viscosity modification, with and without peroxides
Neutralization
Vulcanization
Esterification and trans-esterification
Amination
Mineral addition…
… plus multiple combinations of these reactions and polymer additions in one pass.
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Processes, Resins, Reactants…
Resins employed include:
LDPEHDPELLDPEVLDPESBSSEBSSISIso-tactic polypropylenesAtactic polypropylenes – molten and solid feed system capableSyndio-tactic polypropylenes
EVAEP-M, bales, crumb and pelletsEPDM, bales, crumb and pelletsPoly Iso-butylene, liquid and baleEthylene acrylic acid co-polymersEthylene methacrylate copolymerPolyurethane and PUR pre-polymers: MDI based.TackifiersWaxes, solid and moltenOils (to 50% by wt.)Inorganic fillers
![Page 8: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/8.jpg)
Processes, Resins, Reactants…
Reactants employed include:Maleic anhydrideOrganic peroxides, including di-tert butyl peroxideOrgano silanesNaOH, LiOH & KOHTempo (Tetramethylpiperidinyl-1-oxy)Cyclohexane-methanolMethanol and IPATitanatesVulcanizates and appropriate Ti based catalyst systemsAminesWater
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Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8
Line 1 is a 92 mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies
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Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8
Line 1 is a 92mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies
Lines 2, 4, 6 & 8: Each is a 92 mm, 44:1 W&P or Century, 700 hp / 640 rpm TSE with identical K-Tron Feeder assemblies
![Page 11: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/11.jpg)
Processing Line Design: Lines 1, 2 ,4 ,6, 7 & 8
Line 1 is a 92 mm, 44:1 W&P, 600 hp / 580 rpm TSE K-Tron Feeder assemblies
Lines 2, 4, 6 & 8: Each is a 92 mm, 44:1 W&P or Century, 700 hp / 640 rpm TSE with identical K-Tron Feeder assemblies
Line 7 is a 40 mm, 48:1 Coperion 50 hp / 560 rpm Inconel TSE with K-Tron Feeders. This line is designed for both R & D and production.
![Page 12: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/12.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Rail HopperCars
Gaylords
Super Sacks
Bags
![Page 13: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/13.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
![Page 14: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/14.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
![Page 15: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/15.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Ribbonblending
![Page 16: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/16.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
GrindingBales (EP,EPDM)
Ribbonblending
![Page 17: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/17.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F.
Grinding
Maleic anhydride, peroxides,caustics, water, oils, silanes,polyurethane pre-polymers,
waxes, poly-iso-butenes,atactic poly alpha olefins
Bales (EP,EPDM)
Ribbonblending
![Page 18: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/18.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
GrindingBales (EP,EPDM)
Ribbonblending
![Page 19: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/19.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Grinding
Total inter-connected feederassembly up to 16
Bales (EP,EPDM)
Ribbonblending
![Page 20: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/20.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
![Page 21: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/21.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
92mm 44:1 L/D
![Page 22: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/22.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
![Page 23: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/23.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Side feederGrinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
![Page 24: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/24.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
Side feeder barrel(s)at any location
![Page 25: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/25.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
![Page 26: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/26.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Two barrels injectorsin every barrel
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Grinding* Total feeder
assembly of 16
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
![Page 27: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/27.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
Vacuumfrom any
barrel
![Page 28: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/28.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Bales (EP,EPDM)
Ribbonblending
N2
92mm 44:1 L/D
Pump
![Page 29: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/29.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Bales (EP,EPDM)
Ribbonblending
N2
Filtration
92mm 44:1 L/D
Pump
![Page 30: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/30.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Gala UnderwaterPelletizer
Strand Pelletizer
Water RingPelletizer
Drums
Tempered waterfrom 40 to 180 F
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Bales (EP,EPDM)
Ribbonblending
N2
Filtration
92mm 44:1 L/D
Pump
![Page 31: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/31.jpg)
Lines 1, 2 ,4 ,6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Gala UnderwaterPelletizer
Strand Pelletizer
Water RingPelletizer
Drums
Tempered waterfrom 40 to 180 F
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Packaging:bags, supersacks,Gaylords, drums,
rail ...
Bales (EP,EPDM)
Ribbonblending
N2
Filtration
92mm 44:1 L/D
Pump
![Page 32: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/32.jpg)
Processing Line Design: Lines 3-4 & 5-6
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Processing Line Design: Lines 3-4 & 5-6
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 34: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/34.jpg)
Processing Line Design: Lines 3-4 & 5-6
92mm 44:1 L/D
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 35: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/35.jpg)
Processing Line Design: Lines 3-4 & 5-6
92mm 44:1 L/D
92mm 44:1 L/D
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 36: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/36.jpg)
Processing Line Design: Lines 3-4 & 5-6
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 37: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/37.jpg)
Processing Line Design: Lines 3-4 & 5-6
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 38: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/38.jpg)
Processing Line Design: Lines 3-4 & 5-6
Each is a pair of 92mm, 44:1, 700 hp / 640 rpm TSE with identical K-Tron feeder assemblies for a total configuration of 88:1 with 1,400HP
![Page 39: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/39.jpg)
Lines 1, 2, 4, 6, 7 & 8
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feed throat
Sidefeeder(s)
BarrelInjector(s)
Gala UnderwaterPelletizer
Strand Pelletizer
Water RingPelletizer
Drums
Tempered waterfrom 40 to 180 F
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Packaging:bags, supersacks,Gaylords, drums,
rail ...
Bales (EP,EPDM)
Ribbonblending
N2
Filtration
92mm 44:1 L/D
Pump
![Page 40: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/40.jpg)
Lines 3-4 & 5-6
Up to 8* 400 to 4,000pound per hour loss inweight resin feeders
Rail HopperCars
Gaylords
Super Sacks
Bags
Fine powders andgranule additives
Up to 4* 1 to 150 poundper hour solid additive
feeders
Liquid additives: reactants,oils, waxes; molten
materials 40 to 450 F. Up to 6* 0.25 to 50pound per hour liquid
additive feeders
Up to 6* 20 to 2,000pound per hour liquid
additive feeders
Feedthroat(s)
Sidefeeder(s)
BarrelInjector(s)
Gala UnderwaterPelletizer
Strand Pelletizer
Water RingPelletizer
Drums
Tempered waterfrom 40 to 180 F
Grinding* Total feeder
assembly of 16
Vacuum: 2 perextruder @ <= 29"
Hg @ 240 cfm
Packaging:bags, supersacks,Gaylords, drums,
rail ...
Bales (EP,EPDM)
Ribbonblending
N2
Filtration
92mm 44:1 L/D
92mm 44:1 L/DPump
![Page 41: Orrex Plastics Company · and solid feed system capable Syndio-tactic polypropylenes EVA EP-M, bales, crumb and pellets EPDM, bales, crumb and pellets Poly Iso-butylene, liquid and](https://reader034.vdocument.in/reader034/viewer/2022050101/5f400b800e9c492d516c12a4/html5/thumbnails/41.jpg)
Processes, Resins, Reactants…
Graft modification, with and without peroxides
Viscosity modification, with and without peroxides
Neutralization
Vulcanization
Esterification and trans-esterification
Amination
Mineral addition…
… plus multiple combinations of these reactions and polymer additions in one pass.