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Over 20 Years in Aerospacep
Aerospace Manufacturing Capabilitiesp g p
Briefing to
Dr Carl ChenDr. Carl Chen
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C O iCompany Overview
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Company OverviewCompany Overview
Metalcraft Technologies, Inc.is a fully integrated aerospaceManufacturing company.Manufacturing company.
Providing aircraft parts, components and assemblies to th A I d t fthe Aerospace Industry for over
21 years
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Cedar City UT Building #2 ‐Cedar City, UT Building #2 156,000 sq ft on 14.5 acre site
Facilities
Cedar City UTTotal Sq. Ft
Cedar City, UTCorporate Office
90,000 sq. ft.
246,000
Employeeson 26 acre site 109
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ERP SystemERP System
MTI employs Infor ERP Visual Manufacturing(VM)asMTI employs Infor ERP Visual Manufacturing(VM)as our ERP system. VM is a single platform that controls all aspects of the manufacturing process including:p g p g
•Quoting and Estimating •Materials Requirements PlanningQuoting and Estimating•Purchase Requisitions•Purchase Orders•Electronic Data InterchangeB i
Materials Requirements Planning•Barcode Transaction System•Cost Accounting•Integrated Quality ManagementSh Fl C t l•eBusiness
•Dimensional Inventory Tracking•Product Configuration
•Shop Floor Control•CAD Engineering Integration •Lean Scheduling
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E i iEngineering
• 12 Engineers• CATIA V5• UG NX‐3 • Functions
– Planning– M/E Functions– Tool DesignP i– Programming
• Raw CATIA Data
– Cause and Corrective Actions Analysis
– BOM Construction
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Quality SystemQuality System
MTI Quality Policy Metalcraft Technologies, Inc. pursues customer satisfaction through continuous and permanent improvement with respect to Product Quality
and On Time Delivery. It is our commitment to comply with y p yrequirements, reduce waste, prevent defects and improve product quality as we strive towards sustained growth and profitability.
AS‐9100
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Special Process NADCAP ApprovalsSpecial Process NADCAP Approvals
Approved Processes• Chemical Processing
•Chemical Conversion•Chemical Conversion•Pre‐Penetrant Etch•Anodize
i i•Passivation•Alkaline Clean•Paint
•Heat Treat of Aluminum•NDI ‐ Dye Penetrant
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Manufacturing Capabilitiesg p
• Anodize ‐ Boric Sulfuric per MIL‐A‐p8625 Type 1C and 8625 Type II
• Penetrant Inspection 5PTPCG06• Penetrant Inspection ‐ 5PTPCG06• Pre‐Penetrant Etch ‐ 5PTPCG01• Paint ‐MIL‐F‐18264 & 5PTPJG01
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Approved QualityApproved Quality Systems
• AS 9100• ISO 9002• BQMS D6‐82479
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Manufacturing CapabilitiesManufacturing CapabilitiesAssemblyMajor component
A bl
• Major Assemblies– 747 Floor Beams
757 Floor BeamsAssembly – 757 Floor Beams– 767 Floor Beams– Aircraft Doors– Cockpit Console– Instrument PanelInstrument Panel– Throttle Quadrant– F‐16 Lower Access Door– F‐16 Forward Access
Doors– F 16 Precision Landing– F‐16 Precision Landing
Gear Tooling– Emivest Aft Fuselage
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CapabilitiesForming
• Skin Stretch Form• Extrusion Stretch Form• Hydro Form• Hydro Form• Bladder Press• Break Form• Match Metal Die Forming• Hot Joggle
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CapabilitiesM hi iMachining
•Manufacturing•Machining•Machining
•3 Axis Machining•4 Axis Machining•5 Axis Machining•NC Turning
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CapabilitiesHard MetalsHard Metals
• TitaniumS i l• Stainless
• Hot Form• Hot Size• Hot Size• Vacuum Furnace• Phosphate Fluoridep• Alpha Case Removal
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CapabilitiesProcessing
•Alodine
Processing
per MIL‐C‐ 5541per MIL‐C‐ 5719
•AnodizeBoric per MIL‐C‐5732Boric per MIL C 5732Chromic per MIL‐A‐8625
•Acid Etch•Alpha Casep•Pickle and Passivate
method 2 only
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Assembly Tool Design/Buildy g /
Aircraft Floor Section Assembly y
Tool
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CapabilitiesAssembliesAssemblies
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CapabilitiesAssemblies
Light Business JetLight Business Jet Fuselage
85,000 sq. foot assembly areaMinor Assembly
Hardwaref d d dCertified Ground Stud
Part to Part Bench Top
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CapabilitiesblAssembliesEmivest Aerospacep
Aft Fuselage Assembly
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SummarySummary
• MTI is a vertically integrated manufacturingMTI is a vertically integrated manufacturing and assembly company. We support both US and European based customersand European based customers.
• Our strength lies in providing a “cradle to grave” solution for our airframe customersgrave solution for our airframe customers.
• Please visit our website or contact us.www.metalcraft.net(435) 586‐3871