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Page 1: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

FLUID CLEANLINESS PERFORMANCE:

Oursystemsaredesignedandbuiltwithamultitudeofoptionalflowratesrangingfrom1to3000GPM.StandardPressureto100PSI.HigherPressureSystemsareoptional.InBothExplosionProof(NEMA7)and(NEMA4/12)ElectricalOptionstoworkwithallvoltage&frequencysupplyspecifications.

FortheremovalofParticulateContaminationfromLiquidPhaseHydrocarbonFluidsRangingfromOils,FuelsandSolvents.ManyunitscanalsobeusedforwaterbasedhydraulicfluidsandsyntheticbasedfireretardantorEHCfluids.

Canbeusedforkidneyloopingofreservoirs;aswellas,highvelocityflushingofsystempipingproducingtoproduceturbulentflowconditions.OptionalHeaterstoincreasetemperatureandloweryourfluid’sviscosity.

AvailableinOptionswithMicro-GlassPleatedFilterMediaElements,BagFilterElements,andDepthMediaFilterElements.

TypicalperformanceproducesreducedparticulatecountsfromISO21/19/16(NAS10)toISO14/12/10(NAS5).

PARTICULATEREMOVALSYSTEMS(PRS)(9Pages)

Before:NAS10After:NAS5ISO21/19/16 ISO16/14/11

8GPM2WheelCart(PRS)&10GPM4Wheel(PRS)

200GPMwithDualBag&3X640FilterHousings(PRS)

Page 2: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

OPTIONAL PUMPS, HEATERS & FILTER HOUSINGS – Separate or Combined Single Skid.

2000GPMCentrifugalPump 600GPMPRS–QuadBagby5X640Series

75kWOilHeater 150kWOilHeater

18Element636FilterHousing 12ElementSize2BagFilterHousing

Page 3: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

Example 50 GPM & 600 GPM Systems:

50GPMParticulateRemovalSystem(PRS)2PassFiltrationSystem–1Qty.Size2BagFilterFollowedby1Qty.PleatedMicro-glass640CartridgeFilter.Notetheinletstrainerisa20meshbasketstyle–cleanable.PositiveDisplacementGearPumpwithReliefValve.

480V/3PhasePower–12FLA

3’DepthX4’WideX6’-6”Height

Weight=980lbs.

600GPMParticulateRemovalSystem(PRS)2PassFiltrationSystem–4BagFiltersinParallelFollowedby5PleatedMicro-glassCartridgeFiltersinParallel.CentrifugalPumpwithAutoPrimeandPurgePump.480V/3PhasePower–77FLA5’DepthX8’WideX7’HeightWeight=4,400lbs

Page 4: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

Particulate Removal Systems (PRS) Model Part Numbers & Configurations

Flow Rates

Filter Housing Options (Optional Pre-Bag Filter) followed by Post Micro-glass Filter Housing.

Optional Heater Sizes (Varies)

Volts / Full Load Amps *Optional Heater Load Not Included.

Dimensions & Weight

PRS-5-(S416 or 420)-N4-2 (NEMA 4) PRS-5-(S416 or 420)-N7-2 (NEMA 7) Explosion Proof) (Hand Held & 2 Wheel Cart Options)

5 GPM Pre-filter Bag & Post 416 Series Spin-on or Cartridge 420 Series Micro-Glass

3 kW 120V/1PH 14 FLA

24” Depth 12” Width 12” Height 50 to 120 lbs.

PRS-8-(S416 or 420)-N4-2 (NEMA 4) PRS-8-(S416 or 420)-N7-2 (NEMA 7) Explosion Proof) (2 Wheel Cart & 4 Wheel / Skid Options)

8 GPM Pre-filter Bag & Post 416 Series Spin-on or 420 Series Cartridge Micro-Glass Housing

6 kW 120V/1PH 16 FLA

24” Depth 28” Width 50” Height 300 lbs.

PRS-10-640-N4-2 (NEMA 4) PRS-10-640-N7-2 (NEMA 7) Explosion Proof) (2 Wheel Cart & 4 Wheel / Skid Options)

10 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

12 kW 120V/1PH 18 FLA 480V/ 3Ph 3 FLA

24” Depth 28” Width 50” Height 325 lbs.

PRS-15-640-N4-2 (NEMA 4) PRS-15-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

15 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

18 kW 480V/3PH 4 FLA

24” Depth 36” Width 60” Height 1200 lbs.

PRS-20-640-N4-2 (NEMA 4) PRS-20-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

20 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

16 kW 480V/3PH 5 FLA

36” Depth 48” Width 68” Height 1800 lbs.

PRS-50-640-N4-2 (NEMA 4) PRS-50-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

50 GPM

Pre-filter Bag & Post 640 Series Micro-Glass Housing

25 kW 480V/3PH 12 FLA

48” Depth 48” Width 68” Height 2100 lbs.

PRS-85-640-N4-2 (NEMA 4) PRS-85-640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

85 GPM

Pre-filter 2 Element Bag & Post 640 Series Micro-Glass Housing

36 kW 480V/3PH 18 FLA

48” Depth 72” Width 68” Height 2400 lbs.

PRS-150-3X640-N4-2 (NEMA 4) PRS-150-3X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

150 GPM

Pre-filter 2 Element Bag & Post 3X640 Series Micro-Glass Housing

44 KW 480V/3PH 21 FLA

48” Depth 84” Width 68” Height 2800 lbs.

PRS-200-3X640-N4-2 (NEMA 4) PRS-200-3X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

200 GPM

Pre-filter 4 Element Bag & Post 3X640 Series Micro-Glass Housing

60 kW 480V/3PH 25 FLA

48” Depth 96” Width 68” Height 3200 lbs.

PRS-400-4X640-N4-2 (NEMA 4) PRS-400-4X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

400 GPM

Pre-filter 4 Element Bag & Post 4X640 Series Micro-Glass Housing

64 kW 480V/3PH 52 FLA

48” Depth 96” Width 68” Height 3800 lbs.

PRS-600-5X640-N4-2 (NEMA 4) PRS-600-5X640-N7-2 (NEMA 7) Explosion Proof) (4 Wheel / Skid Options)

600 GPM

Pre-filter 6 Element Bag & Post 5X640 Series Micro-Glass

66 kW 480V/3PH 77 FLA

60” Depth 96” Width 68” Height 4200 lbs.

PRS-1000-9X640-N4-2 (NEMA 4) PRS-600-9X640-N7-2 (NEMA 7) Explosion Proof) (6 Wheel / Skid Options)

1000 GPM

Pre-filter 12 Element Bag & Post 9X640 Series Micro-Glass Housing

110 kW 480V/3PH 125 FLA

60” Depth 108” Width 78” Height 4800 lbs.

PRS-2000-14X640-N4-2 (NEMA 4) PRS-2000-14X640-N7-2 (NEMA 7) Explosion Proof) (6 Wheel / Skid Options)

2000 GPM

Pre-filter 16 Element Bag & Post 14X640 Series Micro-Glass Housing

150 kW 480V/3PH 185 FLA

78” Depth 120” Width 78” Height 5400 lbs.

Page 5: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

416 Series Spin-On Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HFS416-2 HFS416-5 HFS416-12 HFS416-22

420 Series Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HF420-2 HF420-5 HF420-12 HF420-22

640 Series Filter Element Options

2 Micron Beta 1000

5 Micron Beta 1000

12 Micron Beta 1000

22 Micron Beta 1000

Part Number HF640-2 HF640-5 HF640-12 HF640-22

Size 4 Bag Filter Options

2 Micron Nominal

5 Micron Nominal

12 Micron Nominal

22 Micron Nominal

Part Number HFB4-2 HFB4-5 HFB4-12 HFB4-22

Size 2 Bag Filter Options

2 Micron Nominal

5 Micron Nominal

12 Micron Nominal

22 Micron Nominal

Part Number HFB2-2 HFB2-5 HFB2-12 HFB2-22

Size 4 Depth Bag Filter Options

2 Micron Beta 75

5 Micron Beta 75

12 Micron Beta 75

22 Micron Beta 75

Part Number HFDB4-2 HFDB4-5 HFDB4-12 HFDB4-22

Size 2 Depth Bag Filter Options

2 Micron Beta 75

5 Micron Beta 75

12 Micron Beta 75

22 Micron Beta 75

Part Number HFDB2-2 HFDB2-5 HFDB2-12 HFDB2-22

FILTER ELEMENT OPTIONS – PLEATED MICRO-GLASS & BAG FILTER

Note: Additional Micron Options available.

Page 6: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

ExplosionProofControlPanel

5ElementPleatedMicro-glassFilterElementHousing640Series

Stainless4Qty.Size2BagFilterHousing

4”MaleCamlockOutlet&4”FemaleCamlockInlet

MainPowerOn/Off

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (1 of 4):

Page 7: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

SelfPrimingandSystemPurgingPump

4”FemaleCamlockInlet PumpStrainer 75’X2Gauge

SOPowerCord

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (3 of 4):

Page 8: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

PumpSuction-30”Hgto30PSI

PumpDischarge–0-160PSIRangeMax120PSI

BagHousingDifferentialPressureGauge20PSIDAlarm

640HousingDifferentialPressureGauge40PSIDAlarm

RotaryFlowSight

PrimeandPurgeSystemPumpStart

PowerOnLight

RunLightandStopButton

VFDDisplay1.PrimePumpSumpAlarm2.ChangeBagHousingFilterAlarm3.Change640FilterAlarm

VFDPumpSpeedControl

100to600GPM

MainPumpStartButton

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (3 of 4):

Page 9: Particulate Removal Systems (PRS)- June 2017 · 6/29/2017  · Typical performance produces reduced particulate counts from ISO 21/19/16 (NAS 10) to ISO 14/12/10 (NAS 5). PARTICULATE

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HYDROCARBONFILTRATION,LLC.31360WildOakHill,FairOaksRanch,TX78015Phone:(832)214-4953E-mail:[email protected]:www.hydrocabonfiltration.com

4Qty.Size2BagFiltersAvailableinSingleLayerBagsfrom300to5micronNominalAlsoMulti-layerandDepthBagFilterswithGreaterEfficienciesInaddition,pleatedMicro-glassAbsoluteRatedFilterstofitintobaskets–InsideOutFlow

5Qty.Pleated640SeriesMicro-glassFilterElementsAvailablein1to25MicronAbsoluteRatedFilterEfficiencies.

5Qty.Pleated640SeriesMicro-glassFilterElementsSimpleChangeOutwithO-ringPositiveSealing

600 GPM PARTICULATE REMOVAL SYSTEM (PRS) DESIGN FEATURES (4 of 4):


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