Download - Pk6022 Sis Terms
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NTNU, September 2007RAMS
SISandSIStechnology
MaryAnnLundteigen([email protected])
Updated Sept 2011
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ValvePressure transmitters
Logic solver(PLC)
Control room
Safetyinstrumentedsystem(SIS)
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Safetyinstrumentedsystem(SIS)
ASISisasafetysystemthatincludesatleastone electrical,electronic,orprogrammableelectronic(E/E/PE)component.
ASISisusedtoperformoneormoresafetyinstrumentedfunctions.
ASISisoftensplitintothreesubsystems:Sensors/inputs,logicsolvers,andfinalelements/actuatingdevices.
AlsocalledE/E/PEsafety‐relatedsystem
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ValvePressure transmitters
Logic solver(PLC)
Control room
Safetyinstrumented function(SIF)
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Safetyinstrumentedfunction(SIF)
ASIFisasafetyfunctionthatisperformedbytheSIS.
ASIFisusedtoreduceriskbelowthestatedacceptancecriteria.
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Equipmentundercontrol(EUC)
Equipmentundercontrol(EUC):Equipment,machinery,apparatusorplantusedformanufacturing,process,transportation,medicalorotheractivities.
Inourcontext:• AnEUCisassociatedwithsomehazardsorthreats.• EUCintheprocessindustrymaybeaprocesssection
InNorwegianPetroleumindustry(throughtheOLF070),wedistinguishbetween:• Thoseprotectedbyglobalsafetyfunctions• Thoseprotectedbylocalsafetyfunctions
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Functionalsafety
Functionalsafety:partoftheoverallsafetyrelatingtotheEUCandtheEUCcontrolsystemthatdependsonthecorrectfunctioningoftheE/E/PEsafety‐relatedsystemsandotherriskreductionmeasures(IEC61508).
• RelatestotheabilitytoprotectvulnerableobjectsfromdamageinrelationtoanEUC.
• ReliesontheabilityofaSIS(andothersafetybarriers)tobringtheEUCtoasafestate,undernormalsituationsand foreseeablefaultsituations.
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Example– functionalsafety
EUC:ThecarTobeprotected:Thedriver,thepassengers
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Equipmentundercontrol(EUC)
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Equipmentundercontrol(EUC)
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EUC riskandriskreduction
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Riskreductionpractices– processindustryLayersofprotection:Theselinesorlayersservetoeitherpreventaninitiatingevent(suchaslossofcoolingoroverchargingofamaterialtoareactor,forexample)fromdevelopingintoanincident(typicallyareleaseofadangeroussubstance),ortomitigatetheconsequencesofanincidentonceitoccurs
Layers of protection
Seee.g.,http://www.hse.gov.uk/research/misc/vectra300‐2017‐r02.pdf
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Riskreductionpractices– processindustry
Layersofprotection– keyrequirements(IEC61511‐3):Specificity:AnIPLisdesignedsolelytopreventortomitigatetheconsequencesofonepotentiallyhazardousevent(forexample,arunawayreaction,releaseoftoxicmaterial,alossofcontainment,orafire).Multiplecausesmayleadtothesamehazardousevent;and,therefore,multipleeventscenariosmayinitiateactionofoneIPL;Independence:AnIPLisindependentoftheotherprotectionlayersassociatedwiththeidentifieddanger.
Dependability:Itcanbecountedontodowhatitwasdesignedtodo.Bothrandomandsystematicfailuresmodesareaddressedinthedesign.
Auditability:Itisdesignedtofacilitateregularvalidationoftheprotectivefunctions.Prooftestingandmaintenanceofthesafetysystemisnecessary.
Riskreductionofminimum10(oravailabilitygreaterthan0.9)
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Riskreductionpractices
Defenseindepth(nuclearindustry):Defenseindepthconsistsinahierarchicaldeploymentofdifferentlevelsofequipmentandproceduresinordertomaintaintheeffectivenessofphysicalbarriersplacedbetweenradioactive materialsandworkers,thepublicortheenvironment,innormaloperation,anticipatedoperationaloccurrencesand,forsomebarriers,inaccidentsattheplant.(http://www‐pub.iaea.org/MTCD/publications/PDF/Pub1013e_web.pdf )
Keystrategies:• Conservativedesign• Controlofoperation• Engineeredsafetyfeatures• (Some)additionalfeatures:
• Proceduresforhandlingmultiplefailures
• Accidentpreventionstrategies
• Emergencypreparedness• Diversity
Analysisof defense indepth:http://pbadupws.nrc.gov/docs/ML0718/ML071860536.pdf
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Defense indepth ‐ levels
http://www‐pub.iaea.org/MTCD/publications/PDF/Pub1013e_web.pdf
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Riskreductionpractices
Riskreductionprincipleswithmachinerysystems
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Riskreductionpractices
Riskreductionprincipleswithmachinerysystems
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Modeofoperation(IEC61508)
Low demand mode:where the safety function is only performed on demand, in order totransfer the EUC into a specified safe state, and where the frequency of demands is no greater than one per year
High demand mode:where the safety function is only performed on demand, in order totransfer the EUC into a specified safe state, and where the frequency of demands is greater than one per year
Continuous mode: where the safety function retains the EUC in a safe state as part of normal operation
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Modeofoperation(IEC61511)
(On) demand mode:where a specified action (for example, closing of a valve) is taken in response to process conditions or other demands. In the event of a dangerous failure of the safety instrumented function a potential hazard only occurs in the event of a failure in the process or the BPCS
Continuous (or high demand) mode:where in the event of a dangerous failure of the safety instrumented function a potential hazard will occur without further failure unless action is taken to prevent it.
Low demand if:1 demand per
year1 2 3 4 5
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Modeofoperation– whyimportant?
On demand: The failure is likely to have been corrected before the demand. The probability that an accident occurs in the presence of a SIS failure is PFD.
SIS failed
Test Test Test Test Test
demand
SIS ok
Test Test Test Test Test
demands
SIS ok
SIS failed
High/continuous demand: Less likely that the failure is revealed and corrected before the next demand, and the accident frequency is more or less the SIS failure frequency
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Modeofoperation
System Low D HighDEmergencyshutdown(ESD/NAS) xFire andgasdetection(F&G/B&G) xProcessshutdown(PSD/PAS) x* x*HighIntegrityPressureProtectionSystem(HIPPS) xSignallingsystemforrailway xAutomaticsafeloadindicator (crane) xAirbagsystem(car) xAnti‐lockbrakingsystem(ABS) xIsolationofwell(Workover intervention) x* x*
*Mode may differ for different installations