Transcript

15-019 www.powercommander.com 2014 Harley Davidson Touring PCV - 1

PARTS LIST

1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab1 FrontO2Optimizer1 RearO2Optimizer

THE LATEST POWER COMMANDERSOFTWARE AND MAP FILES CAN BE

DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com

2014 Harley Davidson Touring Model

I ns ta l l a t i on I ns t ruc t i ons

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

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EXPANSION PORTS 1 & 2

OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.

POWER COMMANDER V INPUT ACCESSORY GUIDE

Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)

Shifter- (Input1or2)Usedforclutch-lessfullthrottleupshifts.InsertthewiresfromtheDynojetquickshifterintoeitherINPUT1orINPUT2.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)

Speed- NotneededonHarleyapplicationsasthespeedsignalwireisbuiltintothemainwiringharnessofthePCV.

Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.

Launch- Youcanconnectawiretoeitherinput1or2andthentheotherendtoaswitch.Thisswitchwhenengaged(continuity)willonlyallowtheRPMtoberaisedtoacertainlimit(Setinthesoftware).WhenreleasedyouwillhavefullRPM.

ACCESSORY INPUTS

Wire connections:

ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.

NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.

N/A

ANALOG

SPEED

INPUT 1 (Grnd)

INPUT 1

INPUT 2 (Grnd)

INPUT 2

USB CONNECTION

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1 Removethestockseatandtherightsidepanel

2 UnplugtheBLACKandGREYconnectorsfromtheECM(Fig.A).

3 RoutetheFemaleconnectorsofthePCVbehindtheframetubeontherightsideofthebikeasinFigureB.Slidetheharnesstowardstherearofthebike.

4 RoutethestockECMconnectorsthatweredisconnectedinstep2undertheframetubeasinFigureC.

FIG.A

FIG.C

Remove

Ground wire

FIG.B

PCV connector

PCV connector

Stk connector

Stk connector

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5 PlugthePCVconnectorsintothestockECM(Fig.D).

FIG.D

6 PlugtheMaleconnectorsofthePCVintothestockFemaleconnectors(Fig.E).

FIG.E

7 SecurethePCVundertherighthandsidecoverusingthesuppliedVelcro.

Make sure to clean the surface with the alcohol swab before attaching.

Figure F is shown on the ABS model. Non ABS models will have more options of where to place the unit.

FIG.F

PCV

conn

ecto

r

PCV

conn

ecto

r

PCV

PCV

Stk

Stk

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FIG.G

9 PlugtheDynojetO2Optimizersintothestockwiringharness(Fig.H).

The stock O2 sensors will NOT be connected to anything at this time. The sensors can be removed from the exhaust if you have a way to plug the hole.

FIG.H

FIG.I

8 LocatethestockO2sensorconnectionsandunplugbothconnectors(Fig.G).

There is a GREY 4 pin and a BLACK 4 pin connector under the right hand side cover.

Follow these instructions when using the Auto tune kit - (PN: AT-101B).

Refer to the Autotune install guide for the correct O2 sensor placement.

1 Removethelefthandsidecover.

2 PlacetheAutotunemodulenexttothePCVasshowninFigureI.

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5 ConnectthelongerharnesstothefrontO2sensorandthenconnecttoAutotuneAT#1.WiretheharnesstothemoduleperFigureK.Theharnesscanbecuttolengthifdesired.

6 Repeatstep5fortherearcylinder.WiretheharnesstoAutotunemoduleAT#2.Theharnesscanbecuttolengthifdesired.

7 UsetheCANcabletoconnecttheAutotunemoduletothePCV.Itdoesnotmatterwhatportsareused.

8 InstalltheCANterminationplugintotheopenportoftheAutotunemodule.This is the BLACK plastic connector in the kit (PN: 76423025). It is critical that this piece be installed and it is often overlooked.

9 Securetheharnessesinplaceastonotcontacttheexhaust.

10 Reinstallthesidecover.

InthePCVsoftwaregotoPowerCommanderTools-Configure-Features,Enables,andInputSelectionstoenableandconfiguretheAuto-tunefeature.

Gotowww.powercommander.comforthelatestmapsandsoftwareupdates.

FIG.L

FIG.K

FIG.J

3 Routethe6-pinpowerplugfromtheAutotunefromtherightsideofthebikeandgoinfrontofthebatterytotherightsideofthebike.

4 PlugtheAutotunepowerleadintothediagnosticportunderthelefthandsidecover(Fig.J).

Secure the Autotune lead so it does not get caught in the drive belt.


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