Download - Prabhas Surana - Introduction
I) PERSONAL DETAILS:-Name : - Prabhas Pannalal Surana Date Of Birth: - 06th Dec, 1956 Address : - Flat # 12, Madhuram Society Marital Status: - Married Sinhagad Road, Pune Spouse : - Serving India - 411030 Children : - TWO E-mail id :- [email protected] Passport No :- G 9355520Mobile No.:- 00-91-95525-63136 Valid upto :- 26 – 06 - 2018II) Educational Qualifications A) Academic :- B.E. ( Mech ) –1978 / Grad IIIE ( 1984 ) / DBM ( 1994 )B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer – 2005 4) Certified Software Quality Engineer - 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor – CII-EXIM BANK – EFQM AWARD (2005) 7) Certified Assessor – IMC – RBNQA ( 2008 ) III) Work Experience :-1) 1978 – 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr)2) 1984 – 1990 :- Supplier Development / Purchase – Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr)3) 1990 – 1993 :- Ancillary Development / Purchase – Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase – Kirloskar Electric Ltd ( Electric Induction Motors Mfrr)5) 1995 – 2009 :- Senior Consultant – QC Services, Pune (Training & Consultancy Institute) 6) 2010 – 2011:- Sr. Consultant – Supplier Quality-Volkswagen India (Car Mfrr)
(Through UBF.B Germany)
I) PERSONAL DETAILS:-Name : - Prabhas Pannalal Surana Address : - Flat # 12, Madhuram Society, Sinhagad Road, Pune. India - 411030Mobile No. :- 00-91-94220-80815 / E-mail id :- [email protected]
II) Educational Qualifications A) Academic :- B.E. ( Mech ) –1978 / Grad IIIE ( 1984 ) / DBM ( 1994 )B) Professional :- 1) Certified Six Sigma Black Belt :- 2004 2) Certified Manager for Quality & Organizational Excellence - 2005 3) Certified Quality Engineer – 2005 4) Certified Software Quality Engineer – 2009 5) Four Week training on Six Sigma Black Belt - 2006 All above certifications are from American Society for Quality (ASQ) 6) Certified assessor – CII-EXIM BANK – EFQM AWARD (2005) 7) Certified Assessor – IMC – RBNQA ( 2008 )
III) Work Experience :-1) 1978 – 1984 :- Quality Assurance. -Tata Motors Ltd. (Telco) (Auto- Truck Mfrr)2) 1984 – 1990 :- Supplier Development / Purchase – Kinetic Engineering Ltd ( 2-Wheel Auto Mfrr)3) 1990 – 1993 :- Ancillary Development / Purchase – Electronica M/C Tools (PRAV) ( CNC M/Cs Mfrr ) 4) 1993 - 1995 :- Materials Management / Purchase – Kirloskar Electric Ltd ( Electric Induction Motors Mfrr)5) 1995 – 2009 :- Senior Consultant – QC Services, Pune (Training & Consultancy Institute) 6) 2010 – 2011:- Sr. Consultant – Supplier Quality-Volkswagen India (CAR Mfrr)
(Through UBF.B Germany)
MR. PRABHAS SURANA : MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M.Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.since 1995, he is in the field of Management & Systems :- Training & Consultancy.He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping many companies such as Tata Motors, Bajaj Auto, Fiat He has been instrumental in helping many companies such as Tata Motors, Bajaj Auto, Fiat India, Mahindra & Mahindra Group, Kirloskar Group, Siemens, Thermax, Thyssen, MUSCO, Bharat India, Mahindra & Mahindra Group, Kirloskar Group, Siemens, Thermax, Thyssen, MUSCO, Bharat Forge, Tecumseh Products, Sterlite Industries, Crompton Greaves, JCB, etc. in training & Forge, Tecumseh Products, Sterlite Industries, Crompton Greaves, JCB, etc. in training & implementation of various modern management & system techniques. He was closely involved with implementation of various modern management & system techniques. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming Award (1998 – Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming Award (1998 – 2003).2003).PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTING PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTING CSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES. CSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES.AT EXPERT CONSULTANT WE PROVIDE ISO/TS/EMS/OHSAS CERTIFICATION CONSULTANCYAT EXPERT CONSULTANT WE PROVIDE ISO/TS/EMS/OHSAS CERTIFICATION CONSULTANCY
MR. PRABHAS SURANA : MR. PRABHAS SURANA : Rank holder Mechanical Engineer (1978). Additional Graduation in Rank holder Mechanical Engineer (1978). Additional Graduation in Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M.Industrial Engineering(1984). Certified Lead Auditor and completed D.B.M. Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Extensive experience of @ 17 years in Manufacturing, Quality Assurance, Supplier Development, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Supplier Quality Improvement and Purchase & Materials in various reputed companies like Telco, Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Electronica Machine Tools, Kinetic Engineering & Kirloskar Electric. Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.Now since 1995, he is in the field of Management & Systems :- Training & Consultancy.He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer He is Certified Six Sigma Black Belt of ASQ and Assocham. Also achieved Software Quality Engineer & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who & Quality Manager certifications of ASQ. He has attended Six Sigma Training by Dr. Keki Bhote who was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma was with Motorola during their Six Sigma revolution. He is now certified trainer for ASQ Six Sigma Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – Black Belt, Quality Engineer & Quality Manager examinations, also certified assessor for CII – EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. EXIMBANK - EFQM&IMC-RBNQA Business Excellence Model Awards. He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific He is well versed with ISO / TS / OHSAS / EMS Systems, including various OEM Customer Specific Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than Requirements ( VW-Formel-Q, Renaults-ASES, GM-QSB, TML-SQAM etc) & have helped more than 80 companies to achieve these certifications on Turn-Key basis. 80 companies to achieve these certifications on Turn-Key basis. He has been instrumental in helping companies from Manufacturing & non-Manufacturing sectors – He has been instrumental in helping companies from Manufacturing & non-Manufacturing sectors – including IT & ITeS companies in training & implementation of various modern management systems including IT & ITeS companies in training & implementation of various modern management systems & statistical techniques. He is also helping many companies to prepare for various System & statistical techniques. He is also helping many companies to prepare for various System certification audits. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, certification audits. He was closely involved with Mahindra & Mahindra, Farm Equipment Sector, during implementation of Deming-Award (1998 – 2003). PRESENTLY HE IS INVOLVED IN TRAINING & during implementation of Deming-Award (1998 – 2003). PRESENTLY HE IS INVOLVED IN TRAINING & ON-THE-JOB GUIDANCE FOR IMPLEMENTINGCSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS ON-THE-JOB GUIDANCE FOR IMPLEMENTINGCSR-QMS & SIX-SIGMA PROJECTS AT VARIOUS MANUFACTURING & IT/ITeS COMPANIES.MANUFACTURING & IT/ITeS COMPANIES. HE ALSO PROVIDES QMS/IMS CERTIFICATION HE ALSO PROVIDES QMS/IMS CERTIFICATION CONSULTANCY ON TURN-KEY BASISCONSULTANCY ON TURN-KEY BASIS
Expert Expert Consultant, Consultant,
PunePuneTraining & On the JobGuidance
TPM & 5-S
RBNQA/DEMING/CII-EXIM Prize
ImplementationManagement
Customer Specific Qualifications
VW/GM/Renault-etc
ISO 9001 TS 16949ISO 14001
OHSAS 18001
Six Sigma /Black Belt/
CQE / CQM-OE
7-QC Tools-Old & New
Statistical Process Control (SPC)
APQP, PPAPMSA, FMEA
Internal Audits
SMED / POKA-YOKETraining &
implementationWorkshops
Industrial Experience during Employment :Company / Function
Nature of Work
TATA MOTORS, PUNE (TELCO) Quality Assurance@ 8 Years
Supervising Day-to-Day Shopfloor Quality Control & Inspection Activities. Worked in B/W – Pressing & Fabrication, Paint shop, Machining & Assembly of Front & Rear Axles, Steering Gear, Propeller Shaft & Engine. Providing Trouble-Shooting for Quality Problems. Also responsible for in-house Process Approvals (PPAP)
Kinetic Engineering Pune. @ 5 Years Purchase Development
Identification & Development of Sources for Toolings, Test Instrumentations, & Two-Wheel vehicle parts. This also included Supplier’s overall Development & Commercial Negotiations.
Electronica Machine Tools. PUNE. @ 2 YearsAncillary Development
Identification & Development of Part Sources for High-Tech Machines like CNC Wire-cut, CNC-Spark Erosion & CNC Turning . This also included Supplier’s overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Production Manager for @ 6 Months.
Kirloskar Electric Co. Ltd. Pune Materials Management@ 2 Years
Identification & Development of Sources for Toolings, Test Instrumentations, & parts for Electric Motors. This also included Supplier’s overall Development & Commercial Negotiations. Additionally handled Day-To-Day activities of in-House Machine Shop as Works Manager for @ 6 months.
During my last @35 years tenure with Indian Manufacturing Industry as employee & as Free-lance Management consultant, I gathered good knowledge @ many Manufacturing Processes required for Automotive Components.A few are listed below.1) Machining - All types including Gear Manufacturing 2) Pressure Die Casting - Aluminum Alloys 3) Ferrous & Non-Ferrous Casting & Forging 4) Plastic injection & Blow Molding 5) Surface treatments like Anodizing, Painting, Plating, Powder coating etc.6) Heat Treatment Processes 7) Welding - Gas, Arc, Spot, Projection 8) Screen Printing 9) PCB Manufacturing & Electronic component Assembly 10) Manual Assembly 11) Semi-automatic Assembly 12) Corrugated Box Manufacturing.
Company Latest Assignment - Nature of WorkVolkswagen-India C-3 Quality – RSO Dec-09 – Dec-11 Senior Consultant – through UBF.B - Germany
Understanding VW systems like Formal-Q, QPN, BeOn, DTL/D documentation & ensuring suppliers understand & follow same. Guide suppliers for F-Q qualification. Co-ordination of sampling submission process & following suppliers’ corrective actions to reach SOP. Conduct 2-DP on behalf of overseas customer BTVs. As of now, I have handled @ 25 suppliers which are mostly nominated for AUDI-Europe / VW-Europe, USA, Russia plants & SEAT-Spain.
Tier – l Supplier Qualification Assignments :Tier-l
Supplier ProfilesOEM Company / Time Period
Work Done
Machined Components @ 50 Suppliers
Mahindra & Mahindra – Farm Equipment Sector 1998 - 2003
Helping Suppliers to qualify for PPAP system. Also implementation of Statistical Process Control backed-up by TPM – through Training & handholding for trouble-shooting on Work sites.
Sheet-Metal Press Parts & Welded Assemblies @ 10 Suppliers
Tata Motors Ltd. SQAM 1995 - 2003
Guiding for “CQ” – Direct-on-Line status Qualification. Integration of SQM system with ISO/TS – 16949 Systems. Training & Handholding on Work sites.
Electronic Assemblies 2 Suppliers – Full Time
Bajaj Auto Ltd2003 - 2005
TPM & Kaizen Implementation, and Integration with ISO/TS 16949 / ISO-14001 Systems.
Sheet-Metal Press Parts & Welded Assemblies 1 Supplier – Full Time
Mahindra Renault ASES 2006 - 2007
Helping to achieve Supplier Qualification integrated with ISO/TS – 16949 System.
Electrical Assemblies 1 Supplier – Full Time
Bosch Ltd 2008
Totally responsible to achieve Supplier Qualification integrated with ISO/TS–16949 System.
Sheet-Metal Press Parts & Welded Assemblies 1 Supplier – Full Time
Volkswagen – Formula-Q & GM – Q-Basic 2008 - 2009
Totally responsible to achieve Supplier Qualification integrated with certification to ISO/TS – 16949 / ISO-14001 & OHSAS – 18001 Systems, backed by TPM implementation.
Training & Implementation Consultancy Services:- ISO-9001 /TS-16949/ISO-14001 /OHSAS-18001
- Awareness / Clause-wise Discussion - System Design / Implementation / Internal Audit - Integrated ISO-9001 , 14001 & OHSAS 18001 APQP-PPAP / SPC / Process-FMEA / MSA / DOE / QFD / TQM 7 – Tools Old & New / RCA / Why-Why Analysis / 8-D Analysis TPM - 5 ‘S’ / Kaizen / Poka Yoke / SMED Value Analysis & Engineering / Design-FMEA / DFM-DFA-DFX. Supplier Quality Improvement / QMS Upgradation. Six Sigma / Lean Sigma – Black-Yellow-Green Belt Soft skills – Communication, Marketing, Time Management,
Team-Work, Questioning Techniques. We undertake Second-Party - System, Process & Product
Audits on behalf of various auto-multinationals. We are also helping many local companies to Qualify as
suppliers to Auto-Multinationals.
Present Nature of Work:- 1) Conducting 16 – Day (one day per week) open-house
training program for Professionals from IT, ITES, BPO, Call Centers & Manufacturing industries for preparing them to appear for ASQ & SSMI Certified Six Sigma Black Belt examinations. So far @ 350+ individuals have passed these examinations under our guidance through 25 batches during last 7 years. (SSMI is an institution headed by Dr. Mikel Harry)
2) Conducting Six Sigma Black, Green & Yellow belt in-house training programs for various companies.
3) Helping professionals from various industries to successfully complete Six Sigma Projects.
4) Conducting Training programs in the areas of ISO-9001 / TS – 16949 / ISO – 14000 & OHSAS – 18000 covering Topics such as :-System Design, Implementation, Internal Audit, 7Old & New Tools, SPC, MSA, APQP, PPAP, FMEA, DOE, COPQ, Industrial Safety-OHSAS, EMS-Aspect/Impact, TPM & 5-S , TQM, Continual Improvement etc..
5) On the job guidance to @ 80+ organizations leading to successful achievement of the certifications referred in above point # 4.
6) Conducting Training programs & on the job guidance in the areas of LEAN SIX SIGMA / LEAN MANUFACTURING for various Manufacturing industries.
7) All training programs are SELF – DEVELOPED based on lot many latest Books available on these subjects, and my practical experience. Many of the training programs include class-room / on the site exercises.
8) I have conducted training programs spanning more than 2000 days of covering above areas & given implementation consultation to @ 100 companies in these areas.
9) I am helping Indian Auto-Tier-1 suppliers to qualify to VW / GM / Renault - Qualification Audits & trouble-shooting of Part & Process Quality issues.
10) I am associated with ASQ-FICCI as Faculty for Six-Sigma / Lean Sigma training modules.
Company Nature of Work / Training Topics
Participating DepartmentsResults Achieved
Mahindra & Mahindra (All Divisions)
Work shops on SPC & 7- tools, SMED, Process Re-engineering
Machine & Assembly Shops, T-1 Suppliers Auto & Tractor sectors
Kinetic Engineering
Quality Circles, Kaizen, 7 Tools
Shop managers, supervisors & workmen
Mahindra Ugine Steel Co. Ltd.(Khopoli)
SMED, SPC, Poka-Yoke, FMEA, DOE, Company-wide Cost ReductionTS-16949 & ISO-9001
13-day comprehensive Module for Top Management ( 1-Batch)7-day module for managers & Engineers (6 batches)
Bajaj Tempo Pune (Force Motors)
SPC, 7 – Tools, DOE, FMEA, SMED
All Manufacturing Plants (Engine, Assembly, Transmission for Tractor, 3-W, 4-W
Major Training & Consultancy Assignments done with QC Services
Miranda Tools Ltd.Ankleshwar
-Introduction of calibration of manufacturing facilities for better machine capability.-Improvement in quality in Drill section
-Reduction in breakdown hours by 70%-Reduction in defects measured in PPM by 30%
CompanyPeriod of
Association
Nature of Work / Training Topics
Improvement during the period of association
Pune Heat Treat Pvt. Ltd. 1995-1998
-Implementation of lean manufacturing, productivity, Quality Improvements
-100% improvement in per head output -Subcontracting and overtime reduced drastically-Workers established the norms on their own -Achieved on-line status from customer-Introduction of pre-control chart-Inspection almost eliminated
Crompton Greaves Ltd. Gwalior, 2002 - 2004
-Product Quality Improvement
-Reduction in rejection, rework, better in-process accuracy
JCB Ltd. Faridabad2002 - 2005
-Implementation of 7 QC Tools.
-Development of internal trainers and consultants
CompanyPeriod of
Association
Nature of Work / Training Topics
Improvement during the period of association
Bharat Forge 1997 - 1999 2003 - 2005 Kalyani Hayes Lemmerz1997 - 1999
-Machine and process capability in WHEELS & crank shaft divisions- Company-wide SPC implementation
-Machine capabilities improved from less than one to beyond 2 using TPM approach.- Few processes running with zero defect. Cp-Cpk established greater than 1.33-Introduction of calibration of manufacturing facilities for better Machine & Process capability.
Tecumseh Products of India Ltd. Hyderabad & Delhi 2006 - 2007
Company-wide SPC implementation. MSA, FMEA workshops
-Reduction in rejection, rework, better in-process accuracy – For Sealed Compressors – components & Assemblies. In-house & Suppliers
Tata Motors Ltd. PCBU & CVBU2005 – Continued
SPC, Value analysis. Quality Improvement tools & techniquesSix Sigma – Green & Black Belt
Machining and Assembly Section, QA, Purchase and Manufacturing Managers
Company Nature of Work / Training Topics
ParticipatingDepartments
Sterlite industries.Silvassa 2006 - 2007
- Company-wide SPC implementation,
-Reduction in rejection, rework, better in-process accuracy – for Copper – rod manufacturing processes.
Bajaj Auto LtdPune/ Aurangabad2006 - Continued
-SPC, PPAP , FMEA coupled with Preventive Maintenance Activity. In-house & for outsourced components
-Reduction in rejection, rework, better in-process accuracy for TWO / THREE - WHEELER components & Assemblies
Fiat India - Pune2008 - 2009
7 Tools, SPC, FMEA, MSA, APQP-PPAP
Machining and Assembly Section, QA, Process Engineering and Manufacturing Managers
Avtec India - Bangalore2009
7 Tools. Machining and Assembly Section, QA, Process Engineering, Purchase Manufacturing, Maintenance
Thyssensteel - Nasik2009
7 Tools, SPC, FMEA, MSA, DOE
QA, Process Engineering, Purchase Manufacturing, Maintenance
Major Industrial Engineering Assignments :
QC QC ServiceService
ssCompany Nature of Work
Garware Polyester Ltd., Aurangabad, Waluj, Nasik and Silvasa
Manpower assessment of all employees – Direct, Indirect, Supervisors, Staff and ManagementMaterial Handling and Method Improvement in all divisions
Garware-Wall Ropes Ltd., Pune
Production norms and manpower requirement in all departments
Kirloskar Oil Engines Ltd.Casting Division, Solapur
Feasibility Reports on large scale productivity improvement action plan and implementation for Foundry, Investment Casting Division and in Assembly / Machining Division. Establishing norms on critical operations and reviewing of operations for production norms. This covered machine and manual processes in Core Shop, Sand Shop, Molding Shop and Melting Shop etc.
Mahindra & Mahindra Ltd.
De-bottlenecking, Gemba Kaizen, Productivity improvement, Material handling, Method improvement etc.
Crompton Greaves Ltd., Ahmednagar
Plant layout and Material Handling
Major Industrial Engineering Assignments :QC QC
ServiceServicess
Company Nature of WorkThermax Limited &Thermax Babcock & Wilcox Ltd.
A project to reduce WIP, cycle time by introduction of streamlined manufacturing and by implementation of productivity improvement programme. Monitoring and guiding teams deriving norms for all operations
Mahindra Ugine Steel Co. Ltd.(MUSCO - Khopoli)
Productivity Improvement, Lean Manufacturing,13-day comprehensive Module for Top Management7-day module for managers & Engineers (6 batches)
Mahindra Engg. & Chemical Products Ltd.
Determination of production norms for all operations
Lupin Chemicals Ltd., Tarapur
Production norms and manpower requirement in all departments
Whirlpool of India Ltd.
Review of Manufacturing Systems, Production norms based on MTM-2 for all operations, Proposal for Balanced Line on the basis of production norms
Major Industrial Engineering Assignments :
QC QC ServiceService
ssCompany Nature of Work
Miranda Tools, Ankleshwar
Review of production norms
Ahmednagar Forgings Ltd., Chakan
Production norms in machine shop
Whirlpool of India Ltd 2001
-25% improvement in output and 35% improvement in per head output
Formica India Division, Akurdi2002 - 2003
-Improvement in material usage
Poona Radiators & Oil Coolers, Pune
Review of Manufacturing System, Proposal for Lean Manufacturing
Hindustan Composites, Paithan
Benchmarking for Quality and Productivity Standard on SDC 65
Uttam Galva Steels Ltd, Khopoli
Benchmarking for Quality and Productivity Standard on SDC 65
Companies guided by Mr. Surana to achieve Certification :
SR NAME OF COMPANY BUSINESS STANDARDCERTIFYI
NG AGENCY
1 Amar Precision Wire Products, Satara
Copper Coated welding wire ISO 9002 :
1994RW TUV
2 Star Engineers, Pune Electronic Products BVQI
3 Malkan Engineering, PuneSheet Metal Press
Parts
QS 9000 : 1998
AQA4 Swapnil Auto Engineering P.Ltd.
PuneISO 9002 :
1994
5 Kalyani Lemmerz Ltd., Pune Wheel Rims
QS 9000 : 1998 with Design Responsibility
TUV SUD
6 Amforge Industries Ltd., PuneForgings ISO 9002 :
1994AQA
7 Amforge Industries Ltd., Khopoli8 State Bank of India Aundh , Pune Banking DNV
9 Divgi Warner Ltd., Pune Gear Boxes
QS 9000 : 1998 with Design Responsibility
UL
10 Frontline Electronics Ltd., Pune Electronic Products ISO 9002 : 1994 BVQI
11 Nirmiti Tool Room Pvt. Ltd. Pune
Sheet Metal Assemblies
QS 9000 : 1998 without Design Responsibility
AQA12 Mehta Pressing, Pune
13 Mehta Enterprises, Pune
Companies guided by Mr. Surana to achieve Certification :SR NAME OF COMPANY BUSINESS STANDARD CERTIFYING
AGENCY14 Auto Electronics, Pune
Electronic Products
ISO 9001 : 1994 RW TUV
15 Star Engineers, Pune QS 9000 : 1998
with Design Responsibility
BVQI16 Frontline Electronics Ltd. Pune
17 Divgi Warner Ltd., Sirsi Machined Parts QS 9000 : 1998
BVQI
18 P.R. Press Works, Pune
Sheet Metal Press Parts & Assemblies
ISO 9001 : 2000
19 Amba Enterprises, Pune
20 Amtek Engineering, Pune
21 Nirmiti Stampings Pvt. Ltd. Pune
22 Rohit Industries, Pune UL
23
Sanmati Sintered Metal & Alloys, Pune RW TUV
24
G Forge & Machining Pvt. Ltd., Pune
Forged & machined components
UL
25 Rane Enterprises, Pune Sheet Metal
Assemblies BVQI
26
Mahindra Ugine Steel Co. Ltd., Khopoli Alloy Steel Bars RW TUV
27
Tushar Engineering Pvt. Ltd. Pune
Sheet Metal Assemblies BVQI
28 Jiteen Engineering, Pune Machined components ICS
29 Ahmednagar Forgings Ltd. Ahmednagar Forged & Machined Parts ISO-TS:16949:2002 BVQI
Companies guided by Mr. Surana to achieve Certifications :SR NAME OF COMPANY BUSINESS STANDARD CERTIFYING
AGENCY
30 Electromech Engineers, Pune EOT Cranes & M H equipment
ISO 9001 : 2000
BVQI31 Jai Bhawani Mata Industries, Pune
Machined Parts32 Micron CNC Machines Pvt. Ltd.,
Pune ICS
33 AFL - Fastener Division, Ahmednagar Cold forging BVQI
34 Ahmednagar Polymers Ltd., Ahmednagar Plastic Injection Molding parts ICS
35 Consultech Combines Pvt. Ltd, Pune Pressed & fabricated part ICS
36 Gala Springs Ltd., Thane Disc Springs BVQI
37 Gala Equipments Ltd., Wada (Thane) Compressor Valves BVQI
38 Square Engineering, Pune Machined Components ICS39 Frontline Electronics Ltd., Pune Electronic Products ISO 14001 : 1996 ICS
40 Wadco Packagings Pvt. Ltd., Pune Packing Boxes
ISO 9001 : 2000BVQI
41 Mak Glit Chem, Pune Chemicals DNV42 Kranti Industries, Pune Machining ISO-T : 16949 : 2002 BSI
43 Star Engineers, Pune Electronic Products ISO 14001 : 1996 BVQI
44 Ahmednagar Forgings Ltd., Chakan
Forged & machined components
ISO-TS 16949 : 2002 BVQI45 Mehta Pressings, PuneSheet Metal Press Parts and Welded Assemblies
46 Mehta Enterprises, Pune
47 Nirmiti Auto Components Pvt. Ltd., Pune
Companies guided by Mr. Surana to achieve Certifications :SR.NO. NAME OF COMPANY BUSINESS STANDARD CERTIFYING
AGENCY48 Stud Craft (India), Pune Cold Heading & Machining AQSR49 Star Engineers, Pune Electronic Assemblies BVQI50 Metalex Process Equipments, Pune Refrigeration Compressors ISO 9001 : 2000 ICS
51 Gala Equipments Ltd., Wada (Thane) Compressor Valves ISO-TS 16949 : 2002 BVQI
52 Divgi Warner Ltd., Pune & Sirsi Gear Boxes & Machined Parts ISO-TS 16949 : 2002 UL
53 Anil Engineers, Pune Sheet Metal Fabrication
ISO 9001 : 2000
AQSR54 N V Industries, Pune Powder Coating55 Sohum Process Equipments, Pune Machining ICS56 RD Electronics, Pune PCB Assembly AQSR57 Jwala Industries, Pune Machining ICS58 Mahavir Engg Works, Aurangabad High Pressure Pipes BVQI59 Rane Enterprises, Pune Heavy-Fabrication
ISO-TS 16949 : 2002 BVQI60 P.R. Press Works, Pune Sheet Metal Assemblies61 Nirmiti Stampings Pvt. Ltd., Pune Pressparts/Fab-Assemblies ISO-TS 16949 : 2002 BVQI
62 Aishani Electronics, Pune Injection Molding ISO-14001-2004ISO-9001-2000 ICS
63 Jiteen Engineering, Pune Machined Parts ISO/TS:16949-2002 AQSR
64 Multitek Engg Works, Pune Engine-Valve-Tappets ISO/TS 16949:2002 AQSR
65 Shriram Rubber Ind. Pune Rubber-molded Parts ISO-9001-2000 AQSR
Companies guided by Mr. Surana to achieve Certifications :SN NAME OF COMPANY BUSINESS STANDARD AGENCY66 Mahavir Engg Works,Aurangabad High-Pressure Pipes ISO/TS 16949:2002 BVQI
67 Shriram Rubber Ind. Pune Rubber-molded Parts ISO/TS 16949:2002 AQSR
68 Nirmiti AutoComponents p. ltd, Pune Press parts / Fab-Assemblies ISO-14001-2004ISO-18001-2007 BVQI
69 Amba Enterprises, Pune Press parts / Fab-Assemblies ISO/TS:16949-2002 SGS
70 Kranti Industries Pune CNC Machining ISO-9001-2000 SGS
71 Phoenix Industries, Pune Plastic Molding ISO-9001-2000 Bench Mark
72 Isha Tools & stampings, Bhosari, Pune Press parts / Fab-Assemblies ISO-9001-2000 BVQI73 Auto Electronics. Pune PCB Based Products ISO/TS 16949:2002 TUV-Nord
74 Helical Auto Technology Actuators ISO/TS:16949:2002 BSI
75 Lensel Optics; Pune Magnifying Glass Instruments ISO-9001-2008 SGS
76 MUSCO – Rings Division - Khopoli Annular Steel Forgings ISO-9001-2008 TUV - Nord
77 Uni Automation, Pune Potentiometers ISO/TS 16949:2002 TUV-Nord
78 Uma Precision – Duke - Pune Machined Parts ISO/TS:16949:2009 DNV
79 Malkan Engineering - Bhosari Press parts / Fab-Assemblies ISO/TS 16949:2009 BSI
80 Star Engineers Ind Pvt Ltd Electronic Assemblies ISO-14001-2004ISO-18001-2007 BVQI
81 HP PELZER AUTOMOTIVE P. LTD. Auto Carpets, Plastic Comp. ISO/TS 16949:2009 TUV
82 Aakar Castings Castings ISO/TS 16949:2009 TUV
83 SOUTHCO INDIA P. LTD. Precision Hinges ISO/TS 16949:2009 BVQI
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Thank You !Thank You !Mr. Prabhas SuranaMr. Prabhas Surana
Flat # 12, Madhuram Society; Sinhagad RoadFlat # 12, Madhuram Society; Sinhagad RoadOpp. Parvati Water Works, Next to Bhandari Holiday ResortOpp. Parvati Water Works, Next to Bhandari Holiday Resort
PUNE – 411-030PUNE – 411-030Call – 0-95525-63136Call – 0-95525-63136
Email – [email protected] – [email protected]
Thank You !Thank You !Mr. Prabhas SuranaMr. Prabhas Surana
Expert ConsultantExpert ConsultantFlat # 12, Madhuram Society; Sinhagad RoadFlat # 12, Madhuram Society; Sinhagad Road
Opp. Parvati Water Works, Next to Bhandari Holiday ResortOpp. Parvati Water Works, Next to Bhandari Holiday ResortPUNE – 411-030PUNE – 411-030
Call – 00-91-94220-80815 / 9552563136Call – 00-91-94220-80815 / 9552563136Email – [email protected] – [email protected]
Thank You !Thank You !Prabhas Surana – 94220-80815 Prabhas Surana – 94220-80815 Keshav Ghawate – 98906-63833Keshav Ghawate – 98906-63833EXPERT CONSULTANT, PUNEEXPERT CONSULTANT, PUNE
Contact DetailsContact [email protected]@gmail.com
[email protected]@gmail.com