DC24VPowered
PRODUCT CATALOG
480-1309Y-A-R1[The information contained in this catalog is subject to change without notice.]
[email protected]/contact
Table of Contents
Features of DC Brushless motor 1
PULSE ROLLER Drives Overview 2 SENERGY Introduction 3 Product information General information 4 Technical data 4 Available minimum roller length 4 Weight table 5 Wall thickness 5 Static load capacity 5 Dimensions 6-7 Bracket 8 Part numbers example 9 Characteristics data 10-11 Optional spec. Wash-down rated 12 Optional spec. Built-in Brake 13 Optional spec. Freezer rated 14
PGD Product information General information 16 Technical data 16 Weight table 16 Characteristics data 17 Dimensions 17 Part numbers example 18
Pallet Handling Product information General information 20 Technical data 20 Wall thickness 21 Static load capacity 21 Dimensions 22 Installation caution of Pallet Handling 23 Part numbers example 24 Characteristics data 25
Controls E-Qube 26-27 EZ-24 28-29 IQ-Zonz 30-31 IQ-Map 32 ConveyLinx 34-35
Calculation of Motor Roller capability Required tangential force 36 Power loss when interlocking with idler rollers 37
Features of DC Brushless Motor
1
High TorqueDC brushless motor provides much higher torque compare the same size AC motor which enables to handle even heavier load or reduce the required number of Motor Rollers.
Energy Saving DC brushless motor is known as more ef f ic ient at convert ing electr ic i ty into mechanical power than conventional AC induction motor.Also, Motor Roller conveyor line is typically sub-divided into “Zones” and each zone is powered and control led independently only when a tote is present (Run On Demand).This Run On Demand feature provides further energy saving by more than 50% compared to the conventional live conveyor.
Dynamic brakeDC brushless motor provides electrical brake method called Dynamic brake or Regenerative brake.This feature provides instantaneous stop unless the product slips over the tube surface, thus there are no mechanical brake device or pneumatic cylinder are required for many cases.
Wide speed rangeDC brushless motor provides wide speed range (e.g. SENERGY, Speed code 35 – Eco mode, diameter 50.0 mm provides from 5.0 to 49.8 m/min) and speed can be selected by the driver card setting.
Functionality and Logic control
Our cutting-edge controls provide useful functions, not only Dynamic brake or Variable speed, but such as Constant Speed control (Maintaining running speed regardless of load conditions), Acceleration & Deceleration timer setting, etc.Also IQ-Zonz and ConveyLinx provide system-control-like functions such as ZPA (Zero Pressure Accumulation) which can minimise wirings and PLC programing.
SENERGYPULSE ROLLER Dr ives Overview
2 3
Introduction
A newly simplified SENERGY design reduced its production process and achieved minimum cost. Nevertheless, SENERGY provides super high torque, which enables to reduce the required number of Motor Rollers in a conveyor system to minimize investment cost.
Cost Saving
Higher torque than old products
High Torque
20W + 40M(Max speed: 38.2 m/min)
28W + 35M(Max speed: 40.3 m/min)
35W + 30M(Max speed: 33.6 m/min)
50W + 40M(Max speed: 40.8 m/min)
SENERGY + 35M(Max speed: 49.9 m/min)
2.7
4.15.1 5.7
6.6
7N-m
6N-m
5N-m
4N-m
3N-m
Energy Saving
Lower energy consumption than old products
3.5A
3.0A
2.5A
2.0A
1.5A
1.0A
0.5A
0.0A
SENERGY-45M [Eco-mode] Current
28W-60M Current
Speed setting: 60 m/min
0.0kgf 0.5kgf 1.0kgf 1.5kgf 2.0kgf 2.5kgf 3.0kgf 3.5kgf 4.0kgf 4.5kgf 5.0kgf 5.5kgf 6.0kgf
0.4A
0.5A
0.6A
0.8A
0.9A
1.0A
1.1A
1.3A
1.3A
1.5A
1.5A
1.8A
1.8A
2.2A
2.1A
2.4A
2.4A
2.7A
2.6A
2.9A
2.8A
3.1A
2.8A
3.2A
2.8A
3.2A
Product type
Rated voltage
Output
Conveyor speed
Motor Roller
DC24V
50W (Max)
2.0 – 304.1 m/min (50.0 mm diameter)
SENERGY
Product type
Rated voltage
Output
Rotational speed
Geared Drive
DC24V
50W (Max)
8.5 - 645.3 rpm (Output shaft)
PGD
Product type
Rated voltage
Output
Conveyor speed
Motor Roller
DC24V
50W (Max)
3.1 – 34.6 m/min (76.3 mm diameter)
Pallet Handling Current limit is set at 2.8A
SENERGYProduct information
General information -Tube material: Mild steel, zinc plating / Stainless steel (SUS304)
-Roller diameter: 48.6, 50.0, 57.0, 60.5 (mm)
-Min. roller length: Refer to the “Minimum available roller length table” below.
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm.
-Cable length: 600 mm
-Operation: 0.5 sec ON / 0.5 sec OFF duty cycle (Minimum)
or continuous within rated load
Technical data
Available minimum roller length
Voltage
Nominal output
Rated current
Starting current
Ambient temperature
Ambient humidity
*We support even shorter length than those listed above using specially made components. Contact us for more details.
Roller diameter Speed Code
48.6 / 50.0
57.0 / 60.5
V-pulley
Interlocking option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain straight
324
296
273
309
282
258
Sprocket
329
301
278
301
274
250
324
296
273
298
271
247
317
289
266
282
255
231
MicroV-pulley
RoundGroove
356
329
305
329
302
278
Unit: mm
DC24V
-10 ~ 40ºC
10~ 90% RH (No condensation)
Boost-mode
50W
3.5A
5.0A
Weight table
Diameter
φ48.6
φ50
φ57
φ60.5
Speed codeRoller length
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
300
2.0
1.8
1.7
2.0
1.8
1.7
2.4
2.2
2.1
3.1
2.9
2.8
400
2.1
2.0
1.8
2.2
2.0
1.9
2.6
2.4
2.3
3.6
3.4
3.2
500
2.3
2.1
2.0
2.4
2.2
2.0
2.8
2.6
2.5
4.0
3.8
3.7
600
2.5
2.3
2.1
2.5
2.4
2.2
3.0
2.8
2.7
4.5
4.3
4.1
700
2.6
2.4
2.3
2.7
2.5
2.4
3.2
3.0
2.8
4.9
4.7
4.6
800
2.8
2.6
2.5
2.9
2.7
2.6
3.4
3.2
3.0
5.3
5.2
5.0
900
2.9
2.7
2.6
3.0
2.9
2.7
3.6
3.4
3.2
5.8
5.6
5.5
1000
3.1
2.9
2.8
3.2
3.0
2.9
3.8
3.6
3.4
6.2
6.1
5.9
*Weight varies are depending on interlocking options. Unit: ㎏
Wall thicknessDiameter
Thickness
48.6
1.4
50.0
1.5
57.0
1.5
60.5
3.25Unit: mm
Static load capacity
DiameterLength
Unit: ㎏
48.6
50.0
57.0
60.5
300
70
80
100
160
400
60
70
100
160
500
50
60
80
130
600
40
55
80
130
700
35
50
60
100
800
30
45
60
100
900
25
40
50
80
1000
20
35
50
80
Eco-mode
40W
2.5A
Compatible Control Technologies
4 5
3.0A
SENERGYDimensions
L=RL+39
23
4
RL 16
4
33
BF=RL+8
11.1 0-0.1
φ18
φ15
φ12
φ50.
0
JST
11.1 0-0.1
φ12
Cable length: 600 mmcolor : black
±1
Plain straight
L=RL+39
23
4
RL 16
4
33
BF=RL+8
11.1 0-0.1
φ18
φ15
φ12
φ50.
0
JST
11.1 0-0.1
φ12
R5
φ39.
5
R5
φ39.
5
Standard=51Standard=32
Cable length: 600 mmcolor : black
±1
(Min=22) (Min=45)
Round Groove
Micro V-Pulley
L=RL+60
23
4
RL
33
BF=RL+29
11.1 0-0.1
φ18
φ15
φ12
φ50.
0
JST
11.1 0-0.1
φ12
1220 5
4.87.6
37°
5.6
φ32
φ42
Cable length: 600 mmcolor : black
±1
V-Pulley
Sprocket
L=RL+88
23
4
RL
33
BF=RL+57
Cable length: 600 mmcolor : black
11.1 0-0.1
φ15
φ12
φ48.
6
JST
φ46.
7 φ15
53
18 23 12
12
φ28
φ37
11.1 0-0.1
φ12
RS40-10T(P.D.41.1)±1
L=RL+66
23
4
RL
33
BF=RL+35
11.1 0-0.1
φ18
φ15
φ12
φ 50
.0
JST
11.1 0-0.1
φ12
3.8 8.5
2.3
427
40°
φ43
φ39.
6
12
Cable length: 600 mmcolor : black
±1
76
SENERGYPart numbers example
Abbr. ofPULSE ROLLER
Spec.
DC24V
Roller Diameter Roller length Speed code Customspec.
Abbr. ofSENERGY
Tube material& Rubber laggingoption
Interlockingoption
P R - A D - 5 0 - 5 0 0 - 4 5 Z S G AStandard accessory
(Cable side)
PR-D-30H-PU-N(Point-up)
Optional accessory
(Non-Cable side)
MR-DC-30P(Point-up)
* Note Tightening torque (M6) : 8 - 10 N-m Tightening torque (M5) : 2.3 - 3.5 N-m
46
34
60
945
11.1
27
22
14.7
13.2
3.2
2×φ5.3
17
Hexagon nut with flange (M6)
Slide block
Base plate
Base block
Hexagon nut (M5)
Upset bolt (Hexagon, M5×14)
Hexagon nut (M5)
Upset bolt (Hexagon, M5×14)
45
34
4560
3.2
2×φ5.3
∅12.2
6
Base Plate
11.1
* Note Tightening torque (M5) : 2.3 - 3.5 N-m
* Note Tightening torque (M6) : 8 - 10 N-m Tightening torque (M5) : 2.3 - 3.5 N-m
46
36
45
930
11.1
27
22
14.7
13.2
3.2
2×φ5.317
Hexagon nuts (M5)
Hexagon nuts with flange(M6)
Upset bolt (Hexagon, M5×14)
* Flat-up option is available too. For more details, please contact us.
PR-D-30H-PU-N-ST(Point-up)
Bracket
8 9
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
② Spec.
A --- Standard B --- Built-in brake
W --- Wash-down rated (IP-66) Z --- Freezer spec. (-30℃)
④ Roller Diameter
48 ---φ48.6 50 ---φ50.0
57 ---φ57.0 60 ---φ60.5
⑤ Roller length
Dimension RL(Unit: mm)*Available for every 1 mm unit
⑥ Speed code
Selection of speed range *See Characteristics data table for available speed codes.
⑦ Tube material & Rubber lagging option
Z --- Steel, Zinc plating, No lagging *Z is standard for Dia. 48.6 and 50.
A --- Steel, Unichrome plating, No lagging *A is standard for Wash-down rated and Dia. 57 & 60.5.
J --- Stainless tube
B --- 3 mm Black rubber
W --- 3 mm Urethane
⑨ Interlocking option
A --- Plain straight, No interlocking
B --- V pulley
G --- Round groove
H --- Micro V-pulley (Poly vee)
D --- Dual sprockets
⑩ Custom spec.
A --- Standard
Y --- Special
SENERGYCharacteristics dataRoller Dia: 50.0 mm
Rated(max)
Rated(max)
15
20
25
35
45
60
75
95
125
175
215
2.97
2.17
1.78
1.20
0.99
0.72
0.59
0.44
0.33
0.24
0.19
16.39
12.00
9.83
6.66
5.46
4.00
3.27
2.48
1.82
1.33
1.09
118.8
86.9
71.2
48.3
39.6
28.9
23.7
17.9
13.2
9.6
7.9
655.7
480.0
393.4
266.6
218.5
160.0
131.1
99.3
72.8
53.3
43.7
5.40
3.95
3.24
2.19
1.80
1.31
1.08
0.81
0.60
0.43
0.36
21.37
15.64
12.82
8.69
7.12
5.21
4.27
3.23
2.37
1.73
1.42
216.0
158.1
129.6
87.8
72.0
52.7
43.2
32.7
24.0
17.5
14.4
855.0
625.8
513.0
347.7
285.0
208.6
171.0
129.5
95.0
69.5
57.0
3.5 5.02.5 3.0
2.0
2.7
3.4
4.9
6.0
8.2
10.1
13.3
18.1
24.7
30.2
~
~
~
~
~
~
~
~
~
~
~
20.3
27.7
33.8
49.9
60.8
83.1
101.4
133.8
182.5
249.3
304.1
2.0
2.7
3.4
4.9
6.0
8.2
10.1
13.3
18.1
24.7
30.2
~
~
~
~
~
~
~
~
~
~
~
14.7
20.0
24.4
36.1
44.0
60.1
73.3
96.8
131.9
180.3
219.9
Speed
CodeGearbox
Speed
ECO-mode
Torque(N-m)
(m/min)Rated Starting
Current(A)
Starting
Tangential force(N)
Rated Starting
Speed
BOOST-mode
Torque(N-m)
(m/min)Rated Starting
Current(A)
Starting
Tangential force(N)
Rated Starting
3 stage
2 stage
1 stage
Characteristics chart
ECO-mode
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0%
20%
40%
60%
80%
100%
120%
0% 33% 67% 100% 133% 167% 200% 233% 267% 300%
Cur
rent
on
boar
d (A
)
Spe
ed(%
)
10% speed
30% speed
50% speed
75% speed
100% speed
Rated range
BOOST-Mode
35% speed
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
0%
20%
40%
60%
80%
100%
120%
0% 20% 40% 60% 80% 100% 120% 140% 160% 180% 200% 220%
Cur
rent
on
boar
d (A
)
Spe
ed (
%)
15% speed
77% speed
100% speed
55% speed
Rated range
Load Factor (%) - Eco-mode Load Factor (%) - Boost-mode
Please contact us for the characteristics data for other than Dia. 50 models.
10 11
SENERGY
13
Optional spec.
Wash-down rated-IP rating: IP-66
-Material: All stainless made (Tube: SUS304, Side plate and shaft: SUS303)
-Roller diameter: 48.6, 50.0, 57.0, 60.5 (mm)
-Min. roller length: Refer to the “Available minimum roller length” table below.
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm.
-Cable length: 600 mm
Spec.W for Wash-down
P R - W D - 5 0 - 5 0 0 - 4 5 A S A A
Part numbers example
Tube material & Rubber lagging optionA is standard for Wash-down rated.
Optional spec.
Built-in Brake-Brake: Electromagnetic brake
-Roller diameter: 48.6, 50.0, 57.0, 60.5 (mm)
-Min. roller length: Refer to the “Available minimum roller length” table below.
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm.
-Cable length: 600 mm
*Controls are not Wash-down rated.
*1 Only EZ-24HTB and EZ-24HTBS are capable for brake control in EZ-24 series.
Compatible Control Technologies
Spec.B for Built-in Brake
P R - B D - 5 0 - 5 0 0 - 4 5 Z S A A
Part numbers example
Holding torque
Speed code 15
11.2
20
8.2
25
6.7
35
4.5
45
3.7
60
2.7
75
2.2
95
1.7
125
1.2
175
0.9
215
0.7
Holding torque
Unit: N-m
Compatible Control Technologies
*1
Available minimum roller length
*We support even shorter length than those listed above using specially made components. Contact us for more details.
Roller diameter Speed Code
48.6 / 50.0
57.0 / 60.5
V-pulley
Interlocking option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain straight
389
366
342
380
356
333
Sprocket
390
367
343
367
344
320
390
367
343
367
344
320
383
360
336
360
337
313
MicroV-pulley
RoundGroove
421
397
374
395
371
348
Unit: mm
Available minimum roller length
*We support even shorter length than those listed above using specially made components. Contact us for more details.
Roller diameter Speed Code
48.6 / 50.0
57.0 / 60.5
V-pulley
Interlocking option
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
15, 20, 25
35, 45, 60, 75
95, 125, 175, 215
Plain straight
360
332
309
347
320
296
Sprocket
359
332
309
349
322
298
351
324
301
341
314
290
344
317
294
341
314
290
MicroV-pulley
RoundGroove
381
354
330
347
320
296
Unit: mm
12
SENERGY
14 15
Optional spec.
Freezer rated-Applicable Temp: From 0ºC to -30ºC (No condensation)
-Tube material: Mild steel, zinc plating / Stainless steel (SUS304)
-Side plate material: Aluminium
-Roller diameter: 48.6, 50.0, 57.0, 60.5 (mm)
-Min. roller length: Same as standard model
-Max. roller length: 1000 mm *Contact us for longer than 1000 mm.
-Cable length: 600 mm
Spec.Z for Freezer rated.
P R - Z D - 5 0 - 5 0 0 - 4 5 Z S A A
Part numbers example
Compatible Control Technologies
*1 Only ConveyLinxHTF is capable for freezer application in ConveyLinx series.
*1
PGD -Pulse Geared Dr ive-
Product information
General information -Mounting: M5 x 7 mm
-Shaft diameter: 16 mm
-Key: 5 x 5 x 25 mm
-Cable length: 600 mm
Dimensions (Metric)
Compatible Control Technologies
25 5
5
KEY 5x5x25mm2-stage 93.5 mm
3-stage 116.9 mm
“L” dimension
1716
Unit: kg
Weight tableGear box Reduction ratio
67, 45, 33, 27
18, 15, 11, 9
1.5
1.2
Weight
3 stage
2 stage
67
45
33
27
18
15
11
9
4.4
2.97
2.17
1.78
1.20
0.99
0.72
0.59
24.4
16.39
12.00
9.83
6.66
5.46
4.00
3.27
8.5
12.8
17.4
21.3
31.4
38.4
52.4
64.0
~
~
~
~
~
~
~
~
86.7
129.0
176.3
215.1
317.3
387.2
528.9
645.3
Reduction
ratioGearbox Speed
ECO-mode
Torque(N- m)
(rpm)Rated Starting
Current(A)
Starting
BOOST-mode
Rated(max)
8.03
5.40
3.95
3.24
2.19
1.80
1.31
1.08
31.81
21.37
15.64
12.82
8.69
7.12
5.21
4.27
SpeedTorque(N-m)
(rpm)Rated
Current(A)
StartingRated(max)Starting
8.5
12.8
17.4
21.3
31.4
38.4
52.4
64.0
~
~
~
~
~
~
~
~
62.7
93.3
127.5
155.5
229.5
280.0
382.5
466.6
2.5
3stage
2stage
3.0 3.5 5.0
Characteristics data
Technical data
Voltage
Nominal output
Rated current
Starting current
Ambient temperature
Ambient humidity
DC24V
-10 ~ 40ºC (No condensation)
10~ 90% RH (No condensation)
Boost-mode
50W
3.5A
5.0A
Eco-mode
40W
2.5A
3.0A
M6P1.0Depth10
20
“L”90.5
φ44
L + 98.2
27
Name plate
7.7
L + 126.2
16
φ42
JST
48
48
φ58
4×M5P0. Dept 7
Cable length 600 mm(black
10
0.5
28
2 26
φ20
φ16
25
5
16 17
P G D 0 2 4 - S E 1 - 1 8 A A A
PGD -Pulse Geared Dr ive-
19
Part numbers example
Identification of Pulse Geared Drive
Output shaft finish
Reduction ratio
Customspec.
Spec.
② Reduction ratio
Selection of gear ratio *See Characteristics data table for available gear ratios.
③ Spec.
A --- Standard
④ Output shaft finish
A --- Standard key-way shaft (No attachment)
⑤ Custom spec.
A --- Standard Y --- Others
18
① ② ③ ④ ⑤
Pal let Handl ingProduct information
General information -Tube material: Mild steel, zinc plating / Stainless steel (SUS304)
-Roller diameter: 60.5, 76.3 (mm)
-Min. tube length: 350 mm
-Max. tube length: 1500 mm
-Cable length: 300 mm
Technical dataVoltage
Nominal output
Rated current
Starting current
Ambient temperature
Ambient humidity
DC24V
50W
3.3A
7.0A (With EZ-24HTB card)
-10~40˚C
10~90% RH (No condensation)
Weight table
Diameter (mm)
76.3
60.5
Roller length (mm)
500
5.7
7.0
600
6.2
7.6
700
6.6
8.1
800
7.1
8.7
900
7.5
9.2
1000
7.9
9.8
1100
8.4
10.4
1200
8.8
10.9
1300
9.3
11.5
1400
9.7
12.0
1500
10.2
12.6
*Weight varies are for plain straight roller type. Unit: kg
Compatible Control Technologies
*2*1
*1 *2 Use high torque version of respective cards, EZ-24HTB or ConveyLinxHTF for pallet handling application.
Static load capacity
Diameter (mm)Roller length (mm)
500
400
650
600
350
530
700
300
470
800
250
400
900
200
350
1000
150
300
1100
120
230
1200
80
180
1300
60
140
1400
50
100
1500
40
8076.3
60.5
*Unit: kg
Wall thicknessDiameter
Thickness
60.5
3.25
Unit: mm
76.3
3.15
2120
Pal let Handl ingDimensions
Straight
Dia 60.5
Dia 76.3
Sprocket
Dia 60.5
Dia 76.3
JST
Cable length: 300mmcolor:black
M20P1.5
RL 16
5
3
BF=RL+21
L=RL+59
φ60.5
17.3 17.3
φ20
φ25
3
21443
φ25
JST
Cable length: 200mmcolor:black M20P1.5
RL91
2
16
5
3
BF=RL+68
L=RL+107
φ60.5
17.3 17.3
φ20
φ25
3
18252028
8.7#50-13T(P.Dφ66.34)
φ74
φ48
JST
Cable length: 300mmcolor:black
M20P1.5
RL 16
5
3
BF=RL+21
L=RL+59
φ76.3
17.3 17.3
φ20
φ25
3
21443
φ25
JST
Cable length: 200mmcolor:black M20P1.5
RL91
2
16
5
3
BF=RL+68
L=RL+107
φ76.3
17.3 17.3
φ20
φ25
3
18252028
8.7 #50-13T(P.Dφ66.34)
φ74
φ48
Installation caution of Pallet Handling
*Tighten the both inside and outside nut with a spanner at the torque of between 75 - 80 N-m
WarningTightening only one nut cannot fix the shaft properly.Loosened shaft may spin in the frame hole and which causes the cable to be broken off.
22 23
Pal let Handl ing
2524
Characteristics dataRoller Dia: 60.5
SpeedCode
8
10
15
20
25
~
~
~
~
~
8.1
11.1
15.1
22.5
27.5
Gearbox
7.03.3
Starting
359.9
263.4
192.8
129.5
106.2
1950.9
1428.1
1045.3
702.3
575.7
Rated Starting
Tangential force (N)
10.88
7.97
5.83
3.91
3.21
59.01
43.20
31.62
21.24
17.41
Rated Starting
Torque (N-m) Current (A)
2.5
3.4
4.7
6.9
8.4
Rated(max)
Speed(m/min)
Reinforced
3 stage
Roller Dia: 76.3
SpeedCode
8
10
15
20
25
~
~
~
~
~
10.2
14.0
19.1
28.4
34.6
Gearbox
7.03.3
Starting
285.4
208.9
152.9
102.7
84.2
1546.9
1132.3
828.9
556.9
456.4
Rated Starting
Tangential force (N)
10.88
7.97
5.83
3.91
3.21
59.01
43.20
31.62
21.24
17.41
Rated Starting
Torque (N-m) Current (A)
3.1
4.3
5.9
8.7
10.7
Rated(max)
Speed(m/min)
Reinforced
3 stage
*Control: EZ-24HTB or ConveyLinxHTF
*Control: EZ-24HTB or ConveyLinxHTF
Part numbers example
Abbr. ofPULSE ROLLER
Spec.
DC24V
Roller Diameter Roller length Speed code Customspec.
Abbr. ofHigh torque
Tube material& Rubber laggingoption
Interlockingoption
P R - P D - 6 0 - 5 0 0 - 1 5 A H A A① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
② Spec.
P --- Pallet Handling M --- Pallet Handling + Wash down rated (IP-66)
④ Roller Diameter
60 --- φ60.5 76 --- φ76.3
⑤ Roller length
Dimension RL(Unit: mm)*Available for every 1 mm unit
⑥ Speed code
Selection of speed range *See Characteristics data table for available speed codes.
⑦ Tube material & Rubber lagging option
A --- Standard, Unpolished steel, Plated
J --- Stainless tube
B --- 3 mm Black rubber
W --- 3 mm Urethane
⑨ Interlocking option
A --- Plain straight, No interlocking
D --- Dual sprockets
⑩ Custom spec.
A --- Standard
Y --- Special
Small & Simple Control Card
Control
Features - “E-Qube-P” for PNP I/O, “E-Qube-N” for NPN I/O - Eco mode only- LED Error Indicator- 32 fixed speed setting with DIP Switches- 3 stage speed selection via signal input- Bi-directional operation- Braking: Dynamic brake only- PI regulator (stable speed control) - 16 stage Accel / Decel timer for 0 - 2.5 sec with DIP Switches
Technical dataVoltage
Voltage range
Rated current
Starting current
Fuse
DC24V
18 - 28V
2.5A
3.0A
Present
Applicable environment
DIP Switch Speed and Acceleration / Deceleration timer Setting
Wiring
Speed setting via signal input
Operating ambient temp
Operating ambient humidity
Storage ambient temp
Storage ambient humidity
Vibration
-10 ~ 80ºC
10 ~ 90% RH (Non condensation)
-10 ~ 75ºC
10 ~ 90% RH (Non condensation)
2G or less
10
92 100 2.5 4.0 106.5
36
2-φ5
44
2 21
44.
5
Dimensions and parts
+24V0V Error out
Run ARun BReverse
PNP
+24V0V Error out
Run ARun BReverseCommon
NPN
E-QUBE-P
E-QUBE-N
No.
1
2
3
4
5
6
7
8
9
10
32 fixed stages available with DIP switch combinations
ON = CCW, OFF = CW
Description
Speed setting
16 fixed timer (0 ~ 2.5 sec) available with DIP switch combinations
Direction of rotation
Acceleration / Deceleration
timer setting
Function
Run A
Run A + B
Run B
100% of set speed by DIP switch
75% of set speed by DIP switch
50% of set speed by DIP switch
*Above setting is for illustrative only
DC24V power terminal
JST Motor Roller port
I/O terminal
DIP Switch
2726
Control
Multi-functional controller 4
3.4
53
122 130 10.5 10.5 151
2-R2.5
3 26
Features - 2 different SENERGY modes, Eco and Boost available- LED Error Indicator- 31fixed speed setting with DIP Switch (High/ Low) and Rotary switch (16 stages)- 0 - 10V analog input for speed setting- Bi-directional operation- Selectable braking method -Dynamic brake, Free spin (Non braking), Servo Lock brake- PI regulator (stable speed control) *Select on DIP Switch 3 for Enable or Disable - 16 stage Accel / Decel timer setting for 0 - 2.5 sec- NPN / PNP input applicable- NPN / PNP Error output available (Select on DIP Switch No. 4) *- Built-in brake control available with EZ-24HTB*Error output for EZ-24HTB is factory configured to be PNP. Please refer to the user’s manual for more details.
Technical dataVoltage
Voltage range
Rated current
Starting current
Fuse
DC24V
18 - 28V
2.5A (Eco), 3.5A (Boost)
3.0A (Eco), 5.0A (Boost)
Present
Applicable environment
DIP Switch Setting
Rotary Switch setting
Wiring
Operating ambient temp
Operating ambient humidity
Storage ambient temp
Storage ambient humidity
Vibration
0 - 40ºC
10 - 90% RH (Non condensation)
-10 - 75ºC
10 - 90% RH (Non condensation)
2G or less
Error Output
Sensor OutputSpeed Output
ReverseRun
0 - 10V Analog Input for Speed setting
COM
Sensor
0V24V
0V
24VSensor Input
PULSE ROLLER
RSW 1
Speed setting (16 stages)
0~9 A~F
RSW 2
Accel timer setting (16 stages for 0 - 2.5 sec)
0~9 A~F
RSW 3
Decel timer setting (16 stages for 0 - 2.5 sec)
0~9 A~F
*NPN input
*Above positions are reference only
Dimensions (Metric)
CN2(Power supply)
CN3(I/O Signals)
CN4(Sensor)
CN1(Motor)
28 29
No.
1
2
3
4
5
10
9
8
7
6
Direction of Rotation
Speed Range Selection
PI Regulator
Error output type
Auto/Manual Error Reset
Motor Selection *1
Electrical Brake Method
Selection
CCW
Low range
Disable
PNP
Automatic ResetMotor
Built-in Brake *2
SENERGY Eco
SENERGY Boost
CW
High range
Enable
NPN
Manual Reset
Function OFF ON
SW 6
OFF
ON
ON
SW 7
ON
OFF
ON
Brake Method
Dynamic brake
Free spin
Servo Lock 1
Servo Lock 2
SW 9
OFF
ON
OFF
ON
SW 10
OFF
OFF
ON
ON
SW 8
ON
OFF
OFF
*1 Above Motor Selection setting is applicable for EZ-24 Card only. Please refer to the user's manual for EZ-24 HTB setting. *2 Built-in brake type can be controlled by EZ-24HTB only.
Control
Built-in ZPA (Zero Pressure Accumulation) Controller
Features - Eco mode available
- 2 zone control
- ZPA (Zero Pressure Accumulation) mode: Singulation and Train
- No configuration required to run simple linear ZPA conveyor system
- IQ-Tool Software for parameter changes such as speed, accel / decel timer, direction and/or ZPA mode
- Motor error detection
- Jam error detection
1. Selected node number
2. Qty of modules found
3. Data for selected module
4. Upstream and Downstream zone selection
5. Motor rotational direction
6. ZPA mode (Singulation / Train)
7. Sensor Dark / Light operated selection
8. Accumulate last zone
9. Test MDR
10. Speed setting
11. Acceleration timer setting
12. Deceleration timer setting
13. Set All (Set all zone’s parameters at once)
Technical dataVoltage range
Rated current
Starting current
Fuse
24V ± 10%
5.2A (Two Motors)
6.0A (Two Motors)
Present
Applicable environment
Parameter setting
IQ Tool Software
Operating ambient temp
Operating ambient humidity
Storage ambient temp
Storage ambient humidity
Vibration
0 ~ 40ºC
10 ~ 90% RH (Non condensation)
-40 ~ 75ºC
10 ~ 90% RH (Non condensation)
2G or less
142
76
25
13
Upstream RJ-12 sensor port
Upstream RJ-45 communication port
Downstream RJ-45 communication port
Upstream JST Motor Roller portDownstream JST Motor Roller port
DC24V power terminal
Downstream RJ-12 sensor port
Flow direction
30 31
Dimensions (Metric)
①①
②②
③③
④④
⑤⑤ ⑥⑥ ⑦⑦ ⑧⑧
⑩⑩
⑨⑨
⑪⑪ ⑫⑫
32 33
Control
Built-in ZPA (Zero Pressure Accumulation) Controller
Applicable environmentOperating ambient temp
Operating ambient humidity
Storage ambient temp
Storage ambient humidity
Vibration
0 - 40°C
10 ~ 90% RH (Non condensation)
-10 - 75°C
10 ~ 90% RH (Non condensation)
2G or less
IQ-Map I/O & Speed control Hardware
92
90
30
48
5 82 5
Dimensions (Metric) (DIN rail mount option) *1
*1 There is also Flat mount option available. Please contact us for more details.RJ-45 Communication port
RJ-12 Sensor port
Features - 4 Digital I/O (Input for Local zone accumulate, change of sensor polarity, Wake up and Lane full function, Output for Sensor status,
Motor and Jam error status)
- Global speed adjustment
- Sensor connector for Wake up and Lane full function
- Communication via standard Ethernet cable
Control
Networked, Built-in ZPA (Zero Pressure Accumulation) Controller
Main screen
1. Network IP – The Subnet of the particular ConveyLinx network to be connected.
2. Node No. – A range of Nodes in which to be connected.
3. Upstream Zone / Downstream Zone – Selection of ZPA mode, GAP timer and T-bone accept timer settings, etc.
4. Left / Right MDR (Motor Roller) -Selections for changing Motor Roller type, braking method, Accel/Decel timer setting, etc as well as showing values of the current Module's status.
5. Error – Error indicators of Sensor connection, Motor connection, Over current, Overload, etc.
Advanced dialog
* Press F2 key to invoke the Advanced Dialog.
1. Setting of Look Ahead feature, JAM timer, Run After timer, etc.
2. Upgrade - Upgrade of firmware version
3. Special Service - Reset operating time, Clear Motor-short circuit error
4. Control Ports - Control ports' configuration
5. Flex Zone - Flex Zone feature setting
6. Sensors - Sensor ports' configuration
*ConveyLinx provides further more functions, please visit www.pulseroller.com for more details
Technical dataVoltage
Voltage range
Rated current
Starting current
Fuse
DC24V
18 - 28V
5.2A (Eco), 7.2A (Boost) *Two Motors
6.0A (Eco), 10.0A (Boost) *Two Motors
Present
Applicable environment
EasyRoll Configuration Software
Operating ambient temp
Operating ambient humidity
Storage ambient temp
Storage ambient humidity
Vibration
0 - 40ºC
10 - 90% RH (Non condensation)
-10 - 75ºC
10 - 90% RH (Non condensation)
2G or less
34 35
Features - Ethernet I/P, Modbus/TCP, PROFINET Connectivity
- Baud rate: 10Mbps / 100Mbps
- 2 Zones control (Up to 4 sensors and 2 motors connections)
- Both NPN/PNP photo-eye sensor applicable
- One push button Auto-Configuration
- ZPA (Zero Pressure Accumulation) logic; Singulation, Train and Gap Train
- EasyRoll Software for changing default configuration and customizing functionality of each module
- Motor error detection (Overload, Over-current, motor not connected)
- Jam error detection (Sensor Jam, Arrival Jam)
- Mechanical brake control
Dimensions (Metric)
8 8 148
10 84
2
66.
4
2.3
8
6.7
9
0.7
29.8 5.1 34.8
25.3
① ②③ ④ ⑤ ⑥① ②③ ④ ⑤ ⑥
①②
③
④ ④⑤ ⑤
① ②③ ④ ⑤ ⑥① ②③ ④ ⑤ ⑥
①②
③
④ ④⑤ ⑤
Calculat ion of Motor Rol ler capabi l i ty
Coefficient of friction
Material
μ
Wood
0.02~0.05
Steel
0.01~0.02
Cardboard
0.05~0.1
Plastic
0.02~0.04
Rubber
0.1
SENERGY – Eco mode, Micro-V pulley type
SENERGY – Boost mode, Micro-V pulley type
This is very important factor when selecting a model for applications.
As the table below shows that the capability (Tangential force) of PULSE ROLLER is lost when interlocking with idler rollers.
---Example---
Weight of the product --- 50 kg
Since its tangential force exceeds the required tangential force (274.3 > 49), the selected model is considered to be capable to
handle 50 kg cardboard.
*Note: please include adequate value of safety factor for the actual calculation of required tangential force. The required tangential
force varies depending on various conditions.
Power loss when interlocking with idler rollersRequired tangential force
F = Required tangential force
m = Mass (kg)
g = Gravitational acceleration 9.8 m/s2
μ = Coefficient of friction
00
0
10
20
30
40
50
60
70
80
90
100
10
20
30
40
50
60
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Rat
ed ta
ngen
tial f
orce
(N)
Rat
ed ta
ngen
tial f
orce
(N)
Number of interlocked idler rollers
Number of interlocked idler rollers
36 37
Speed code 125M
Speed code 60M
Speed code 30M
Speed code 125M
Speed code 60M
Speed code 30M