Download - Production process of cashew industry
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PRABHAVA CASHEW PROCESSORS
BANTWAL
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GROUP MEMBERS
BALASUBRAMANYA (101240005) BHARATH
(101240007)KARTHIK M.S.
(101240022)SANDEEP SHETTY
(101240055)SUDEEP KUMAR M
(101240058)
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GROUP MEMBERS
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CASHEW TREE
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CASHEW NUTS
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COMPANY PROFILE
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PRABHAVA CASHEW PROCESSORS:
Belongs to Srinivas Group of Industries
Proprietor: M Vedhavyasa Prabhu 2nd cashew factory started by
Srinivas Group At present 5 cashew factories Presently owning two 3-star hotels
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Prabhav Cashew Processors :The company was founded by M Subbanna Prabhu And Komala S Prabhu. It was established in the year 1988.The Company was commenced with 35 workers at the beginning and currently having 250 workers. Initial capital was Rs. 40,00,000.At present the company having 15 male workers and rest are female workers.The capacity of production was 4 bags per day and now it is raised up to 100 bags per day.The working hours of employees is 8 hours per day.
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MANAGER:JEETHENDRA SHENOY
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OFFICE STAFF
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ACCOUNTING SECTION
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Plant location :
• Availability of workers• Availability of land at a cheaper rate• Availability of all other basic facilities, like water , power, etc,.• Transportation Facility• Nearness to market
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FACILITIES PROVIDED TO
WORKERS:TRANSPORTATION FACILITIES
ON JOB TRAINING
BONUS FACILITIES
PROVIDENT FUND
EARNED LEAVE
DEARNESS ALLOWANCE
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Raw Materials : Raw CashewsSource : Tanzania, Nigeria, Kerala,
Maharashtra, Goa, Karnataka.
Machinery : Bought from Mangalore.Various Machines Used : Boiler, Cutting machine,
Hot chamber, Metal Detector, Weighing machine,
Packing machines
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PRODUCTION PROCESS
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DRYING ROASTING
COOLING
CUTTING &SHELLING
HOT CHAMBER OR BORMA
DRYING
PEELING GRADING
PACKING
DISPATCH
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DRYING PROCESS
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DRYING
For two Days nuts exposed to sun till they are dried and then dried nuts are stored in the store roomThe sun shine drying loss may come to 7% to 8% This increases the cost of raw cashew nutThe sun light changes color of cashew nut and turns to brown.
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Once the color is changed its know that the cashew nuts are dried.
This is done to remove the oil contain from the shell.
Then the dried nuts are filled up in the bags and are stored in the store room until the next process begins.
This may be for one day or so depending upon the stock
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ROASTING PROCESS
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The roasting of the raw Cashew Nut is done by steaming roasting process.
This process is carried on for 20 minutes at 90 degree centigrade.Here firewood is used for the process of generating steam for roasting the Cashew Nuts.
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10 min the
steam which
we had released will come out
from the door
of the vessel.
After 8 to 10
minutes, we
should stop the steam and door
must be opened.
These raw
cashew nuts are roasted.
This roasting process is done
by 4 male
workers.
In this process
an estimat
e 4 cases of 75 Kgs each
are put into
vessel and
steam is being
released.
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COOLING PROCESS
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Once the raw nuts are roasted they are taken to a separate room and they are being spread on the floor. Here they are kept for two to three days so that they are cooledOnce they are cooled they are transferred to the next process.
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CUTTING PROCESS
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The supervisor of this department will issue roasted raw nuts to the shelling department for cutting purpose.The entire cutting process is handed by women workers.In one machine two women are working and they can work around 8 to 10kgcashew nuts per day.
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Then these nuts are fed into the hand operated cutting machines to separate kernels from the shells In case the used nuts are of good quality we are sure of getting 30 percent yield and 2 to 3 percent pieces.Next day these kernels are transferred to Borma department.
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SHELLING PROCESS
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Each cashew shell is split open and the cashew inside is immediately taken out by hand.Shelling is a technique that can be relatively easily learnt. Strength is not required for breakage of the shell. Correct positioning of the nut and the ability to hit the nut in the correct position, so as to allow its breakage is most important.
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Quality control and inspection are therefore critical in ensuring that shells produce kernels of the highest quality
During the shelling process the workers use Castro oil in order to keep their hands safe .
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SHELLING
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BORMA DRYING PROCESS
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The Cashew nuts which are cut, are taken to a hot chamber for Borma drying.Borma which look like a rectangular box in which 8 stands each with 60 aluminum trey (480 trays) are there.They are loading 4kgs of cashew kernels in one tray (total :1920 kgs in box) and the door is closed.
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The shell cake of raw cashew nut is used for the fuel purposeThe door is locked & the heat is generated at 81 degree centigrade & it is released to Borma box for continuous 8 hours.After that cashew kernels are taken to separate room for cooling for a dayThis process continues for a whole day This entire process of Borma is handled by 2 male workers
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PEELING PROCESS
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This process consist of 93 workers. So major portion of employees are working in this process. Average peeling to one employee is 10 kg. Here the workers remove husk from the cashew nuts with the help of a small knife.These are transferred to Grading section very next day.
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GRADING PROCESS
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This is the process where the cashew nuts are categorized and they are given different grades.Depending upon the grades the rates are being set.
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•Wholes 120 •Wholes 140•Wholes 180•Wholes 240•Wholes 300•Wholes 350•Wholes440
Here are some of the types of Grading:
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Scorched wholes
Scorched butts
Scorched splits
Desert splits
Large white pieces
Small white pieces
Baby bits
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Cleaning and metal detector
In this process the cashew nuts
are being passed in a
machine where the
dust is removed out.
Once this is done the
cleaned nuts are passed
through the metal
detector.
This is done to see that, there are no
unwanted particles.
This is the final process
before packing.
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Weighing
•This is done for the purpose of packing.
•Here the nuts are filled in containers, bags and pouches as per the requirement. once this done the weighed container are passed to the next process.
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PACKING PROCESS
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Packing is an important activity as it contains the final product. Packing must be done in such a way that it should convince and attract the customers to buy the product.
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Packing Machin
es
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Flexi bags:- Nuts are filled in the packets and the air in the packets is replaced wit carbon de
oxide. this is done in order to keep the final
product in good condition. this type of packing is done when
the goods are meant for export.
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• Here the packed cashew nuts are being dispatched as per the orders
received.
Dispatching
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CONCLUSION
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The company has done a remarkable improvement today. Even though in the time of recession, the company has maintained same level of demand from domestic and international customers. This is mainly because of the brand and the quality it has maintained.
They brings together the combination of various processing units, professional management. More over it holds the policy of using the available resources in the most efficient manner.
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THANK YOU