Dep’t of Chemical Engineering
Hoseo University, Korea
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
Prof. Gye Gyu Lim, Ph.D.
President of KDA (www. Koreadme.com)
Contents
I. General Aspects
II. DME R&D in Korea 1. Trial Supply of DME+LPG Mixture to House Holds
2. Safety for Machinery and Equipment applying to DME
3. Development of DME synthesis Process using COG from Steel Company
4. Overseas Commercial Plant Construction
5. DME Vehicle development
III. Upcomings
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
A. Where to use it in Korea?
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
I. General Aspects
B. How to make it in Korea?
2011-11-16~19
NG Coals Bio Sources COG
Syngas (CO+H2)
(Cu, Cr, Zn)
(Co, Fe)
F- T Liquids
DME
MeOH
Gasoline
Naphtha
Middle Distilates
Diesel/Jet Fuels
10TPD Plant
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
C. Is it feasible and economical?
2011-11-16~19
DME Production Cost =1.42MeOH Price+Fixed Costs DME Selling Price = LPG Price x (Selling Factor) x Selling Factor Avg x Selling Factor Avg = 75 ~90 % (Ben Iosefa, the 6th Asian DME Conference, Seoul, Korea 2009)
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
D. Milestones on DME in Korea
Lab/Bench Scale (2001 – 2003)
Pilot Plant 50KPD (2003 – 2006)
Demo Plant 10TPD (2004 – 2008)
1. Saudi Arabia: 1MTPA(2010 – 2013) 2. Oman (MOU, 2010) 3. Indonesia(MOU,2010)
4. Iran (MOU, 2010)
DME-FPSO (2010-2015)
Overseas DME Plants
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
Initial Supply Period: 2010.8. ~ 2011.7. ( 4 Locations Selected)
Storage Tanks Typical Cylinders Underground Storage Charging Dispense
1. Trial Supply of DME+LPG Mixture to House Holds
A. Charge and Storage Facilities for DME mixture with LPG
II. DME R&D in Korea
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan 2011-11-16-19
B. Four Locations: Individual Facility Specifics
Specifics Chunil Gas /S.E. Dongbang Gas /E. Mokpo Gas/S. Youngin Energy/S.
Storage Tank Underground Type
15TON
Underground Type
9.9 TON
Underground Type
9.9 TON
Underground Type
9.9 TON
Compressor
power:5.5kw
(7.5HP)
370 ℓ/min
power:5.5kw
(7.5HP)
370 ℓ/min
power:5.5kw
(7.5HP)
370 ℓ/min
power:5.5kw
(7.5HP)
370 ℓ/min
Pumps
power :3.75kw
(5HP)
120L / min
power :5.5kw
(7.5HP) Ground
Type
200L / min
power :5.5kw
(7.5HP) Ground
Type
200L / min
power :5.5kw
(7.5HP)Ground
Type
200L / min
Loading Arms 50A / 25A 1SET 50A / 25A 1SET 50A / 25A 1SET 50A / 25A 1SET
Charging
800 kg/hr x 2 set LOAD SELL attached
Dimension: 500Wx780Lx1800H
800 kg/hr x 2 set LOAD SELL attached
Dimension: 500Wx780Lx1800H
800 kg/hr x 2 set LOAD SELL attached
Dimension: 500Wx780Lx1800H
800 kg/hr x 2 set LOAD SELL attached
Dimension: 500Wx780Lx1800H
Sprinkling Pump
5.5 Kw, 460L/min (MAX)
H : 100M (MAX)
7.5 Kw, 460L/min H : 100M (MAX)
FRP type (25,000L)
Control Valve 50A Solenoid Valve
Type
7.5 Kw, 460L/min H : 100M (MAX)
Underground Tank (25,000L)
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
Locations
Months of 2010 Months of 2010
Total
8 9 10 11 12
Mokpo 190 kg 1,916 kg 1,815 kg 2,424 kg 2,954 kg 9,299 kg
Dongbang 244 kg 1,022 kg 1,018 kg 1,266 kg 1,500 kg 5,050 kg
Chunil - 1,442 kg 3,182 kg 4,792 kg 4,490 kg 13,906 kg
Youngin - - - 1,490 kg 3,552 kg 5,042 kg
Total 434 kg 4,380 kg 6,015 kg 9,972 kg 12,496 kg 33,297 kg
Increasement - 3,946 kg 1,635 kg 3,957 kg 2,524 kg -
Increasing ratio - 909.2% 37.3% 65.8% 25.3% -
C. Four Locations: Individual Amount of DME Supplied
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
(unit :house No.)
Locations
Planning 8 9 10 11 12
home commercial
home comm
ercial home
comm
ercial home
comm
ercial home
comm
ercial home
comm
ercial
Mokpo 50 50 - 13 4 50 17 42 39 46 32 47
Dongbang 50 50 1 3 10 11 20 19 25 25 61 32
Chunil 50 50 13 18 15 31 15 35 30 37 30 37
Youngin 50 50 - - - - - - - 27 25 52
Total 200 200 14 34 29 92 52 96 94 135 148 168
Monthly 400 48 121 148 229 316
% - 12.0% 30.3% 37.0% 57.3% 79.0%
Increasment - - 152.1% 22.3% 54.7% 38.0%
D. Four Locations: Number of Households for Each Location
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
2. Safety for Machinery and Equipment applying to DME
2011-11-16~19
Typical Facilities
- Gas range
- Gas boiler
- Small size of
Storage cylinder
- Connecting Hose
- Gas regulator
- Gas meter
- others
Y.G.Kim, 2010 KDA spring seminar, Seoul
Y.G.Kim, 2010 KDA spring seminar, Seoul
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
A. Assessment of safety for the use of DME-LPG mixture
Performance test
- Gas ranges
- Boilers
- Regurators
- Others
2011-11-16~19
B. Performance for Machinery applying to LPG+DME
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
3. Development of DME synthesis Process
using COG from Steel Company
Hyundai Steel : Coke Oven Gas(COG) to DME for Local cities using KOGAS’s DME process.
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
4. Overseas Commercial Plant Construction
Saudiarabia: KOGAS-AMSG Joint Study
Agreement for 300,000 ton/yr
-
Equatorial Guinea: Sona Gas,
Indonesia : DME FPSO for Stranded Gas well containing CO2 <20%
Mongolia : CBM to DME
Mozambique: Pandae gas well (2.7 tcf), Temane gas well (1.0 tcf)
Others
2011-11-16~19
Jubail Industrial Site
DME FPSO
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
5. DME Vehicle development
2011-11-16~19
A. Emission test(EPAcvs-75mode) w/ Diesel Oxydation Catalyst (by KIER):
-Proto-type DME Truck (3,300 cc)
- Midium-duty DME Bus
DE08TiS(8,071 cc)
B. ECU Development : Control Algorism
for Air path(EGR&VGT) and Injection
(by KATECH)
C. Engine Performance Test: Santafe
Performance Test (by KATECH)
H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
III. Upcomings
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan
Thank you for
your attention!
2011-11-16~19 H OSEO UNIV CIT R&D CENTER 7th Asian DME Conference , Niigata, Japan