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PYROINC endoscope
High-resolution IR camera for combustion chambers with endoscope lens for temperature measurements from
400 °C to 1800 °C
www.d ias - i n f ra red . com
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Description and application
The PYROINC endoscope is a special and very robust thermal imager series for combustion chambers that measures temperatures in real-time between 800 °C and 1800 °C. A sapphire window protects the motor focus borescope lens. The slim and robust stainless steel probe-cooling jacket can be cooled additionally with air or water.
By using an opening in the combustion chamber walls the probe lens can be inserted. Together with the automatic retraction system it is guaranteed that the system withstands the high temperatures and special requirements of the location. The front part of the probe cooling jacket is able to resist temperatures about 1800 °C with a service life between 2 and 10 years (depending on the operating conditions).
The in-camera web server allows remote access at any time. In this way, remote maintenance can be carried out or thermography data and current operating status can be called up.
In the NIR spectral range, the camera variants PYROINC 320N and 768N endoscope measure temperatures between 400 °C and 1200 °C and 800 °C and 1800 °C respectively. A particularly small diameter of the endoscope optics of only 36 mm distinguishes these camera variants. If there are already existing openings in combustion chamber walls for visual cameras, the IR cameras can be easily inserted and the systems exchanged. For particularly high-resolution temperature measurements the infrared cameras PYROINC 1920N and 1600N endoscope are available. In HD resolution the cameras measure between 1100 °C and 1800 °C in the spectral range 0.8 µm to 1.1 µm (NIR). With the PYROINC 320F and 640F endoscope, temperatures in the range 800 °C to 1600 °C are measured continuously. These temperatures play an important role in rotary kilns in cement production, for example. The cameras are sensitive in the spectral range around 3.9 µm.
PYROINC endoscopeInfrared cameras for the use in combustions chambers under high temperatures
Cooled probe lens,air cooling possible
Automatic retraction system
Remote access
Long service life
PYROINC 768N
PYROINC 320F/640F
One wide measuring temperture range
Remote maintenance
Image source:Shutterstock.de/zhengzaishuru
Application examples:
In glass melting furnaces the PYROINC 768N endoscope camera for combustion chambers is used for the temperature measurement of the glass melt and for the monitoring of the brickwork.
In cement rotary kilns the ir camera PYROINC endoscope is used for the online temperature monitoring in the sintering area to derive control variables for the burner control.
The PYROINC 320F/640F endoscope camera monitors recovery boiler in paper and chemical pulp factories.
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www.d ias - i n f ra red . com
PYROINC endoscopeInfrared cameras for the use in combustions chambers under high temperatures
PYROINC endoscopeInfrared cameras for the use in combustions chambers under high temperaturesTechnical data 768N endoscope 320N endoscope 320F/640F endoscope 1920N/1600N endoscopeSpectral range 0.8 µm to 1.1 µm 1.4 µm to 1.6 µm around 3.9 µm 0.8 µm to 1.1 µmMeas. temperature range1 800 °C to 1800 °C 400 °C to 1200 °C 800 °C to 1600 °C 1100 °C to 1800 °CSensor uncooled 2D-Si-CMOS array
(768 × 576 pixels)high-dynamic 2D-InGaAs array (320 × 256 pixels)
microbolometer-2D array (320 × 240 pixels/ 640 × 480 pixels)
uncooled 2D-Si-CMOS array (1920 × 1080 pixels/1600 × 1200 pixels)
Opt
ics1 Field of view 74° × 59° 74° × 59° 75° × 54° 76° × 45°/90° × 72°
Measurement distance from 1 m from 1 m from 1 m from 1 mMotor focus yes yes yes no
Measurement uncertainty2 2 % of measured value in °C 2 % of measured value in °C 2 % of measured value in °C 2 % of measured value in °CNETD 3 1,2 K (800 °C, 50 Hz)4 < 1.5 K (600 °C, 50 Hz)5 < 1.5 K (1000 °C, 25 Hz) < 1.2 K (1700 °C, 25 Hz)6
Measurement frequency internal 50 Hz, selectable: 50 Hz, 25 Hz, 12.5 Hz, ... internal 25 Hz, selectable: 15 Hz, 10 Hz, ...
Response time internal 40 ms, selectable: 2/measurement frequencyInterface Ethernet (real-time, 50 Hz) Ethernet (real-time, 25 Hz)Connections HAN Modular (power suppy, digital inputs and outputs, Ethernet)Weight approx. 15 kg approx. 15 kg approx. 10 kg approx. 15 kgPower supply 12 V to 36 V DC, typical 7 ... 10 VA 12 V to 24 V DC, 2.8 ... 3 VAHousing stainless steel housing,
length 1607 mm, ∅ 36 mm, air or water cooling
stainless steel housing, length 1380 mm, ∅ 36 mm, air or water cooling
stainless steel housing, length 1297 mm, ∅ 60.3 mm, air cooling
stainless steel housing, length 1040 mm, ∅ 60.3 mm, water cooling
Operating temperature of camera module
–10 °C to 55 °C(inner device temperature)
Storage conditions –20 °C to 70 °C, max. 95 % relative humiditySoftware PC control and display program PYROSOFT for Windows®, customized version on request1 Others on request. 2 Specifications for black body radiators and ambience temperature 25 °C. 3 Noise equivalent temperature difference. 4 ... or 0.15 % of measured value in °C, 50 Hz. 5 ... or 0.25 % of measured value in °C, 50 Hz. 6 ... or < 4 K (1300 °C, 25 Hz).
Dimensional drawings PYROINC endoscope
Optics1 HFOV × VFOV D [m] W [m] H [m] w [mm] h [mm]
74° × 59°1 1.5 1.1 2 2
10 15 11 20 20
75° × 54°1 1.5 1.1 5 5
10 15 11 50 50
76° × 45°1 1.6 0.9 1 1
10 16 9 8 8
90° × 72°1 2 1.5 1 1
10 20 15 12 12
W
HHFOV
VFOV
single pixel w × h
DHFOV ... Horizontal Field Of View
VFOV ... Vertical Field Of View
D ... Measurement distance
W ... Image width
H ... Image height
w ... Pixel width
h ... Pixel height
60
,3
1297 421
13
0
88
,9 Luftanschluss 1/2" IG
Luftanschluss 1/2" IG
Spülluft
Kamerasystemstecker
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17.08.201817.08.2018 M. Allmang
A31:4
Zeichnungsnummer:Titel, Zusätzlicher Titel
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WerkstoffAllgemeintoleranz
T. WimbergerBlack Liquor
Datei:
Blatt
DatumErstellt durch Genehmigt von
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S:\DATEN\SolidWorks\DIAS\Black Liquor\Zeichnungen\60er Sonde mit Optik_Black Liquor
DIN ISO 2768-mK EN ISO 1302
www.sobotta.deMaßstab
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Ausgabedatum
DIAS Infrared Systems
1/117.08.2018
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19.01.201819.01.2018 B. Sobotta
A31:5
Zeichnungsnummer:Titel, Zusätzlicher Titel
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WerkstoffAllgemeintoleranz
M. Allmang
Datei:
Blatt
DatumErstellt durch Genehmigt von
Oberfläche
Projekt
S:\DATEN\SolidWorks\Normalien\Kühlgehäuse_Sondenleergehäuse\FSE 768\Kühlgeäuse FSE768_Maßzeichnung
DIN ISO 2768-mK EN ISO 1302
www.sobotta.deMaßstab
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Datum Artikelnummer
Ausgabedatum
19.01.2018
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FSE768
PYROINC 320N endoscope
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DIN ISO 13715+0,3 -0,3Werkstückkanten
SFP60M1040-PYR1920HD
100005602
04.05.2020
Dias
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ArtikelnummerDatum
Kunde
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EN ISO 1302DIN ISO 2768-mK
C:\Users\Markus.Allmang\Desktop\Pyroinc HD (1920x1080) 60er Kühlmamntel\60er Kühlgehäuse_RYROINC HD\60er HD Sonde
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Genehmigt vonErstellt durch Datum
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Datei:
M. Allmang
Allgemeintoleranz Werkstoff
REV
Titel, Zusätzlicher Titel Zeichnungsnummer:
1:4
A3
B. Sobotta04.05.2020 04.05.2020
150.15.165-M-360er Sondenkühlgehäuse
PYROINC 768N endoscope
PYROINC 320F endoscopePYROINC 640F endoscope
PYROINC 1920N endoscopePYROINC 1600N endoscope
Camera system plug connector
Air purge
Air purge connector 1/2" IG
Air purge connector 1/2" IG
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www.d ias - i n f ra red . com
PYROSOFT Powerful online and offline software for DIAS infrared camerasPYROSOFT Compact
• Online data acquisition of one DIAS infrared camera• Open and edit archived measured data and sequences• Bitmap and video export• Online data storage and online bitmap export• Definition of regions of interests (ROI): points, lines and rectangle• Generating of reports in Microsoft® Word format by integrated report function• Context-sensitive help system (F1 key)• Included in the scope of delivery of every PYROVIEW infrared camera
PYROSOFT Professional
• Online data acquisition – Analyze, store and export data in real-time• Open and edit archived measured data and sequences• Multi document structure for several documents• Bitmap, video and text export• Definition of regions of interests (ROI) and values of interests (VOI) with alarm calculation, histogram and trend chart• Numerous interface possibilities for processes (PROFIBUS, PROFINET, WAGO, TCP-Socket, Text IO)• Reporting function, context-sensitive help system (F1 key)• PYROSOFT Professional IO offers optionally a bidirectional data interface via PROFIBUS, PROFINET, WAGO, MODBUS, OPC, TCP Socket to process control systems, controllers and other applications
PYROSOFT Automation
DIAS has developed the software PYROSOFT Automation for the integration of infrared cameras in automation processes.• Comfortable product management with free definable document templates• Product choice and release control can be made manually or automatically• Different user levels for operator, tool setter and administrator• Functionality of PYROSOFT Professional for administrators• Automatic logging of system messages, measured data and alarms• Easy to use and configurable user interface for application in fabrication• Learning functions for automatic adjustment of alarm threshold• Offline viewer for belated data analysis• Bidirectional data interface via PROFIBUS, PROFINET, WAGO, MODBUS, OPC, TCP Socket to process control systems, controllers and other applications
PYROSOFT DAQ
For users who want to make an integration into their software environment by themselves, we offer an own online and offline DLL interface for DIAS infrared cameras.• API (DLL) for direct data access under Windows®• Support for DIAS IRDX file format• Setting of data acquisition parameters and object properties• Query of temperature values and camera information• Functions for displaying of images and palettes as bitmap• Online and offline function
More software packages are available, for example: PYROSOFT MultiCam (process software for monitoring up to 8 cameras), PYROSOFT CamZone (software for programming a stand-alone camera), application specific software like PYROSOFT FDS for DIAS fire detection systems.
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DIAS Infrared GmbHPforzheimer Straße 2101189 Dresden Germany
Phone: +49 351 896 74-0Fax: +49 351 896 74-99Email: [email protected]: www.dias-infrared.com