Download - Safety-interlocked Cord-connected Power Solutions

Safety-interlocked Cord-connected Power Solutions

Intermodal

Port Terminal

Shipboard

Railroad

Industrial

Shore Power

Wayside

Quick linkTake a virtual tour of our manufacturing facility:

eslpwr.com/tour.htm

Since its inception in the early 1990’s, ESL has established itself as the industry leader in the design and manufacturing of electrical devices for powering refrigerated ISO containers. With special attention to Safety, Quality, Innovation, Value and Customer Service, ESL sets itself apart from other players in the intermodal industry. With a wide product offering that includes Safety-interlocked Reefer Outlet Assemblies, Reefer Sharing Units, Splice Kits, Plugs, Connectors and other related products, ESL is the reliable link in the intermodal “cold” chain.

1 Intermodal Power

2 Reefer Outlets 5 Rear Actuated 7 Non-modular

9 Port Terminal Solutions 10 Pedestal Mount Assemblies 11 Rack Mount Assemblies 13 Bunker Mount Assemblies 14 Portable Assemblies 15 Unit Substations 16 ERTG Disconnect Cabinets

17 Reefer Sharing Units 19 Shipboard Solutions

20 Railroad Solutions

21 Plugs and Accessories 23 Reefer Plugs & Connectors 24 Cord Sets & Splice Kits 25 Step-up/Step-down Transformers

26 Industrial Power

27 Shore Power

28 Emergency Power

29 Set Stage Power

30 Wayside Power

31 Custom Control Panels

5

10

26

30

Index

10

27

28

2

Quick linkModular Reefer Outlets Demonstration Video:

eslpwr.com/reefer-module-demo.htm

© 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com

With ESL, SAFETY COMES FIRST. ESL’s Safety-interlocked Reefer Outlets are designed to provide the operator with a “de-energized” circuit during the insertion and retraction of the male plug, preventing “making or breaking” under load. All ESL products are designed for simplified operation and heightened safety. Molded-case circuit breakers supplied in the modules are available with various trip ratings to allow for branch, overload and short-circuit protection as required.

ESL’s Safety-interlocked Reefer Outlets:

• Prevent “making or breaking” under load (safety-interlocked)

• Function as a manual disconnect

• Provides branch circuit protection

• Modular design - easy to install and maintain

• Fabricated with stainless steel components

• Optional pilot light(s), auxiliary contact(s), bell alarm contact and shunt trip

• Factory rebuild program available

• UL/cUL Listed

Reefer Outlets

Safety-interlocked Power Module Product Selection Information

7/17/12

R32 - 480 - 30 - 22 - S - - D - - SP Voltage240 = 240VAC480 = 480VAC

Circuit BreakerTrip Rating30 = 30AMP50 = 50AMP60 = 60AMP

Faceplate SizeS = 5” x 6”L = 7” x 8”G = 8” x 9.5”N = 10.5” x 12”M = 10” x 10.5”X = 15” x 21”

Receptacle CoverSP = Snap CoverSW = Screw Cover

Receptacle MaterialBlank = Lexan®N = Polyamide/Rynite InsertSN = 316 Stainless Steel/Rynite Insert

Receptacle Rating / ConfigurationR30 = 30AMPR32 = 32AMP / IEC 60309-1 & -2 CEE 17 3hR60 = 60AMP / ISOR50 = 50AMP

Circuit BreakerInterrupting Capacity22 = 22,000 AIC35 = 35,000 AIC65 = 65,000 AIC

Optional FeaturesBlank = No OptionsP = Pilot LightA = Auxiliary ContactB = Bell Alarm ContactR = Rear Actuated

Interlock Mechanism ModelC or D = Mechanically InterlockedE = Electrically Interlocked

Additional designs and configurations available. Contact ESL for details.UL/cUL Listed Modules

Reefer Outlet Product Selection

1


32AMP380VAC/50Hz440VAC/60Hz

Plug Outlet

Catalog No. Item No. Trip Rating AIC Rating Dim. A Dim. B Dim. C Receptacle Material Interlock

R32-480-30-22SC-SP 1700-18A 30A 22 KAIC @ 480VAC 5” 6” 7.5” Lexan® MechanicalR32-480-30-22SD-SP 1700-56A 30A 22 KAIC @ 480VAC 5” 6” 8” Lexan® MechanicalR32-480-30-22SND-SP 1700-56AN 30A 22 KAIC @ 480VAC 5” 6” 8” Polyamide/Rynite® Insert MechanicalR32-480-30-22SSND-SP 1700-60AN 30A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert MechanicalR32-480-30-65SND-SP-SP 1700-59AN 30A 65 KAIC @ 480VAC 5” 6” 9” Polyamide/Rynite® Insert MechanicalR32-480-30-65SE-SP 1700-58A 30A 65 KAIC @ 480VAC 5” 6” 9” Lexan® ElectricalR32-480-30-22SNE-SP 1700-57AN 30A 22 KAIC @ 480VAC 5” 6” 8” Polyamide/Rynite® Insert Electrical

60AMP480VAC/60Hz

Plug Outlet


R60-480-50-22SSD-SP 1700-55A 50A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert MechanicalR60-480-30-22SSD-SP 1700-75A 30A 22 KAIC @ 480VAC 5” 6” 8” Stainless Steel/Rynite® Insert MechanicalR60-480-50-22SSE-SP 1700-77A 50A 22 KAIC @480VAC 5” 6” 8” Stainless Steel/Rynite® Insert Electrical

30AMP250VAC/60Hz

Plug Outlet


R30-240-50-65SC-SPL 1700-34A 50A 65 KAIC @ 240VAC 5” 6” 7” Rynite® Mechanical

50AMP250VAC/60Hz

Plug Outlet


R50-240-50-65SC-SPL 1700-37A 50A 65 KAIC @ 240VAC 5” 6” 7” Rynite® Mechanical

60AMP250VAC/60Hz

Plug Outlet


R60-240-50-65SSD-SP 1700-68A 50A 65 KAIC @ 240VAC 5” 6” 8” Stainless Steel/Rynite® Insert Mechanical

“C”

“A”

“B”

“A”

“C”

“B”

“A”

“C”

“B”

“C”

“A”

“B”

“C”

“A”

“B”

Reef

er O

utle

ts

Standard Product Offerings

Safety-interlocked Reefer Outlets

Replace “SP” with “SW” for Shipboard Applications.Additional designs and configurations available. Contact ESL for details.

2


FeaturesReefer Outlets

Heavy Duty Stainless Steel Construction• Withstands marine use and abuse• Superior corrosion resistance

UL 489 Listed Molded Case Circuit Breaker• Maximum operator & equipment protection• Approved for branch circuits• Various interrupting capacities available

Interlock Mechanism• Prevents “making or breaking” under load• Maximum operator safety• Easy plug insertion• Ground pin actuated

3 Receptacle Options (IEC 60309-1 & -2 CEE 17 3h)• Single-piece Lexan®• Two-piece Polyamide/Rynite®• Two-piece 316 Stainless Steel/Rynite®

Nickel-plated brass sleeves provide excellent conductivity

Stainless steel set screws

Lexan® body

O-ring for watertight installation

Tubular design minimizes arc tracking


Polyamide receptacle housing with excellent impact characteristics

O-ring for watertight installation


Sleeve springs maximize contact area between pin & sleeve

Single-Piece Lexan® Two-piece Polyamide / Rynite®

3


Features

Reef

er O

utle

ts

Heavy Duty Stainless Steel Actuator Rod• Manual disconnect• Superior corrosion resistance• Withstands marine use and abuse

Heavy Duty Stainless Steel “Snap” Cover• Strong & corrosion resistant• Self closing & aligning• Protects contacts from contamination

Optional Features:• Shunt trip• Bell alarm• Auxiliary contact• Electrically interlocked• Nylon screw cover• Plug sensing device• Pilot light(s)

High-temperature Rynite® insert


Powder-coated 316 stainless steel receptacle housing




High-temperature Rynite® insert


Nylon Screw Cover (Optional)• Stainless steel tether• Interior gasket for a watertight seal


Two-piece Polyamide / Rynite® Two-piece 316 Stainless Steel / Rynite®

4

Pilot Lights (Optional)• Power On• Power Available• Trip


Rear ActuatedReefer Outlets

ESL’s Rear Actuated Safety-interlocked Power Modules (Reefer Outlets) share all of the key features with the standard ESL Safety-interlocked Power Modules.

As an additional safety attribute, these modules are designed with the ON/OFF actuator rod and the receptacle on opposite sides of the enclosure assembly. This allows the operator to be away from the plug and receptacle connection at the time the unit is energized.

ESL offers custom-designed stainless steel enclosures to house these modules in pole, rack or pedestal style assemblies.

• Actuator rod and receptacle are located on opposite sides of the enclosure assembly to protect operator in case of an unexpected explosion/flashover caused by a defective or wet plug

• Electrically-interlocked to prevent “making or breaking” electrical contacts under load

• Pilot lights indicate receptacle energized

• Modular design simplifies maintenance and minimizes downtime

• Interlocked circuit breaker with auxiliary contact available

• Stainless steel, spring-actuated snap-cover protects receptacle contacts from dust and water when not in use

• 14 GA stainless steel Type 4X enclosures (powder-coated after fabrication)

• Complete assembly & Rear Actuated Power Module are UL & cUL Listed

(Front View)4-Gang Rear Actuated AssemblyCat. No. E4-R32-480-30-22SSNEAR-SP-221704RC

(Side View)4-Gang Rear Actuated Assembly

Cat. No. E4-R32-480-30-22SSNEAR-SP-221704RC

Features

2-Gang Rack Mount Rear Actuated AssemblyCat. No. E2-R32-480-30-22SNER-SP222114L

1-Gang Rear Actuated AssemblyCat. No. E1-R32-480-30-65SNEPR1-SP-222305

5

3-Gang Rack Mount Rear Actuated AssemblyCat. No. E4/3-R32-480-30-65-SNEPR-222139L4


Rear Actuated

Reef

er O

utle

ts

2-Gang Rack Mount Rear Actuated Reefer Outlet AssemblyCat. No. E2-R32-480-30-22SNER-SP222114L

Stainless Steel Actuator Rod• Reverse placement for safety• Superior corrosion resistance• Withstands marine use and abuse

Heavy Duty Stainless Steel Construction• Withstands marine use and abuse• Superior corrosion resistance

UL 489 Listed Circuit Breaker• Maximum operator & equipment protection• Approved for branch circuits• Various interrupting capacities available

Electrical Interlock• Maximum operator safety• Easy plug insertion• Ground pin actuated

Heavy Duty Stainless Steel “Snap” Cover• Strong & corrosion resistant• Self closing & aligning• Protects contacts from contamination

Multiple Receptacle Options• Single-piece Lexan®• Two-piece Polyamide/Rynite®• Two-piece 316 Stainless Steel/Rynite®

Pilot Lights (Optional)• Power On• Power Available• Trip

Angled Receptacle Gasket• Provides enhanced watertight protection

6

3-Gang Rack Mount Rear Actuated AssemblyCat. No. E4/3-R32-480-30-65-SNEPR-222139L4


Non-modularReefer Outlets

ESL’s non-modular reefer outlets (sockets) provide a safe and simple connection for refrigerated ISO containers. Non-modular reefer outlets are built to accommodate the most common power requirements, ranging from 32A to 60A and up to 440VAC.

1-Gang Switched Assembly without Circuit BreakerCat. No. N1-R32-480-FRT-FP-490011

2-Gang Interlocked Assembly with Molded Case Circuit BreakersCat. No. K2-480-32-30-10K-490014

• Receptacles: IEC 60309-1 & -2 CEE 17 3h

• Safety-interlocked with a rotary switch or molded case circuit breakers

• Powder-coated 304 stainless steel enclosures

• Fitted with a threaded flap cover and hinged for IP56 rating

• Non-UL Listed

2-Gang Interlocked Assembly with Molded Case Circuit BreakersCat. No. N2-480-32-30-10K-490014

1-Gang Interlocked Assembly with Molded Case Circuit Breaker

Cat. No. K1-480-32-30-10K-490013

1-Gang Switched Assembly withoutCircuit Breaker

Cat. No. N1-R32-480-FRT-FP-490011

7

3-Gang Interlocked Assemblywith Molded Case Circuit BreakersCat. No. K3-480-32-30-10K-4900XX

Features


Non-modular

Reef

er O

utle

ts

Voltage Current Config. Body & Cover Switch Protection Standard380VAC/50Hz440VAC/60Hz

60AMP 3P 4W 304 Stainless Steel (Powder Coated)

Molded Case Circuit Breaker

IP56 ISO1496/II

Cat. No. N1-480-60-30-10K-490010 Cat. No. N2-480-60-30-10K-490008

FRONT VIEW SIDE VIEW

9.65

16.14

7.09


14.85

16.14

7.09



Rotary Switch IP56 IEC 60309-1 & -2 CEE 17 3h

Cat. No. N1-R32-480-FRT-FP-490011 Cat. No. N1-R32-480-FP-490009

FRONT VIEWSIDE VIEW

6.30

8.2711.02

6.69

SIDE VIEWTOP VIEW

6.904.75

9.35



Molded Case Circuit Breaker

IP56 IEC 60309-1 & -2 CEE 17 3h

Cat. No. N1-480-32-30-10K-490013 Cat. No. N2-480-32-30-10K-490014


9.65

16.14

7.09


14.85

16.14

7.09

Note: All dimensions are in inches. Non-UL Listed. Additional designs and configurations available. Contact ESL for details.

1-Gang Interlocked with Molded Case Circuit Breaker 2-Gang Interlocked with Molded Case Circuit Breakers

1-Gang Interlocked with Molded Case Circuit Breaker 2-Gang Interlocked with Molded Case Circuit Breakers

1-Gang Switched Assembly without Breaker 1-Gang Switched Assembly without Breaker

8

Quick linkROA Specifications for Engineers:eslpwr.com/intermodal-reefer.htm


Container port terminals are dynamic and often dangerous environments. ESL offers a full line of Reefer Outlet Assemblies (ROAs) designed specifically for port terminal applications with a focus on safety and quality. ESL’s ROAs are fabricated to withstand harsh marine environments while providing operator safety and equipment protection.

Reefer Outlet Assemblies are equipped with Safety-Interlocked Reefer Outlets (Power Modules) to provide safe and reliable connections for refrigerated containers. These modules also allow for easy maintenance and minimal downtime.

2-Gang Pedestal Mount Reefer Outlet AssemblyCat. No. E2-R32-480-30-65SSD-SP-221726

• Customized assemblies designed to meet specific project requirements

• Type 4X enclosures

• Seam welded powder-coated stainless steel enclosures

• Safety-interlocked reefer outlets are factory-wired to power distribution blocks for easy field installation

• Modular design allows for simple maintenance and significantly reduces downtime

• Complete assembly and individual reefer outlets are UL and cUL Listed

24-Gang Bollard Mount AssemblyCat. No. E24-R32-480-30-22SD-SP-220837B

2-Gang Pole Mount AssemblyCat. No. E2-R32-480-30-22SDA-

SP-220898

3-Gang Rack Mount AssemblyCat. No. E3-R32-480-30-22SND-SP-222255

Features

9

Port Terminal Solutions


Port

Term

inal

Sol

utio

ns

Pedestal Mount Assemblies

16-Gang Free Standing AssemblyCat. No. E16-R32-480-30-22SND-SP-221756B

5-Gang Pedestal Mount ROACat. No. E5-R32-480-30-22SD-SP-220969

2-Gang Pedestal Mount AssemblyCat. No. E2-R32-480-22SSND-SP-2222XX

8-Gang Bollard Mount Assembly with GFCI ReceptaclesCat. No. E8-R32-480-65SSD-SP-221658

12-Gang Pedestal Mount AssemblyCat. No. E12-R32-480-30-22SD-SP-

220870A

When Reefer Outlet Assemblies cannot be mounted to a rack or pole, ESL’s pedestal mount assemblies ensure that electrical connections are up off the ground and at a convenient height for quick plug-in capabilities.

10



Rack Mount Assemblies

4-Gang Rack or Wall Mount AssemblyCat. No. E4/3-R32-480-30-65SND-221982L

2-Gang Rack or Wall Mount ROACat. No. E2-R32-480-30-22SD-SP-221404

1-Gang Rack Mount ROACat. No. E1-R32-480-30-22SD-SP-220322E

2-Gang Rack Mount AssemblyCat. No. E3-R60-480-50-22SSD-SP-2207903L

5-Gang Rack Mount AssemblyCat. No. E5-R32-480-30-22SND-SP-222181B

3-Gang Rack Mount AssemblyCat. No. E3-R32-480-30-22SND-SP-221423N

2-Gang Rack Mount Reefer Outlet AssemblyCat. No. E2-R32-480-30-22SNDPPME-SP-222256A

11


Port

Term

inal

Sol

utio

ns

Rack Mount Assemblies

3-Gang Rack Mount AssemblyCat. No. E3-R32-480-30-22SNDPP-SP-222087C

1-Gang Rack Mount AssembliesCat. No. E1-R32-415-40-65SNDMP-SP-222228D

3-Gang Rack Mount AssemblyCat. No. E3-R32-480-30-22SD-SP-221423B

4-Gang Rack Mount AssemblyCat. No. E4-R32-480-30-65SD-SP-2216871

6-Gang Rack Mount AssemblyCat. No. E6-R32-480-30-65SND-SP-220868NH

1-Gang Rack Mount AssemblyCat. No. E1-R32-480-30-22SD-SP-220322END

Rack mount assemblies allow for quick and easy plug in of refrigerated containers to power outlets installed on rack structures. These outlet assemblies are secured to the racks using stainless steel tabs. ESL can accommodate various mounting and power requirements needed for reefer racks.

12

Quick linkModular Reefer Outlets Demo Video:eslpwr.com/reefer-module-demo.htm



Bunker Mount Assemblies

4-Gang Bunker Mount AssemblyCat. No. E4-R32-480-30-22SD-SP-220788

2-Gang Bunker Mount AssemblyCat. No. E4/2-R32-480-30-22-

SND-SP-2219872


2-Gang Bunker Mount AssemblyCat. No. E4/2-R32-480-30-22SNE-SP-2208762

6-Gang Bunker Mount AssemblyCat. No. E6-R32-480-30-65SSD-SP-220910B


For wheeled terminals, ESL’s bunker mount assemblies provide a connection point for chassis-mounted refrigerated ISO containers to plug into.

13

Quick linkModular Reefer Outlets Demo Video:eslpwr.com/reefer-module-demo.htm

Modular Reefer Outlets Demo Video:eslpwr.com/reefer-module-demo.htm


Port

Term

inal

Sol

utio

ns

Portable Assemblies

4-Gang Portable AssemblyCat. No. E4-R60-480-50-22SSD-SP221433

20-Gang Portable Distribution TreeCat. No. E20-R32-480-30-22SND-SP-222095B

10-Gang Portable Assembly with Cam-style InletsCat. No. E10-R32-480-30-22SND-SP-220916Y

20-Gang Portable Distribution TreeCat. No. E20-R32-480-30-22SND-SP-222095B

6-Gang Portable Assembly with Cam-style Inlets

Cat. No. E6-R32-480-30-22SND-SP-221941

15-Gang Portable Assembly with Cam-style InletsCat. No. E15-R32-480-30-22SC-SP-221434

When terminals are over capacity or when moving refrigerated ISO containers to accommodate power requirements is inconvenient, ESL’s portable reefer outlet assemblies provide terminal operators with optimal flexibility. Portable assemblies can be customized to meet unique requirements by adding cam-style receptacles for line-side power, wheels or fork pockets for maneuverability, and lifting handles.

14

Modular Reefer Outlets Demo Video:eslpwr.com/reefer-module-demo.htm



Unit Substations

In addition to stepping down electrical voltage, ESL’s unit substations provide users with the benefits of load side power distribution capabilities.

• 304 stainless steel Type 3R enclosure

• 480VAC primary to 120/240V single phase

• 480VAC primary to 208Y/120V three phase

• Breaker protection on primary side & secondary side

• Optional Safety-interlocked Power Modules or GFCI receptacles

• Ideal for port terminals, shipyards, marinas and other outdoor marine applications

Unit SubstationCat. No. LPX R1-37-480-240/120-30 LPMUS-610036

Single PhaseCatalog Number kVA Primary

Volt.SecondaryVolt.

Primary Current

SecondaryCurrent Height Width Depth Max. Available

Distribution

LPXR1-25-480-240/120 25 480VAC 240/120VAC 52A 104A 31” 49” 27” (24) 1” Breaker Spaces

LPXR1-37-480-240/120 37.5 480VAC 240/120VAC 78A 156A 31” 49” 27” (24) 1” Breaker Spaces



Three PhaseCatalog Number kVA Primary

Volt.SecondaryVolt.

Primary Current

SecondaryCurrent Height Width Depth Max. Available

Distribution

LPXR3-30-480-240/120 30 480VAC 208Y/120VAC 36A 83A 31” 49” 27” (24) 1” Breaker Spaces



LPXR3-112-480-240/120 112.5 480VAC 208Y/120VAC 135A 312A 40” 59” 30” (42) 1” Breaker Spaces

Additional designs and configurations available. Contact ESL for details.

15

Features

Quick link


Port

Term

inal

Sol

utio

ns

ERTG Disconnect Cabinet

ESL’s ERTG Safety-interlocked Fused Disconnect Cabinet provides safe power cord connections for Electrified Rubber Tire Gantries (ERTGs) at container terminals as well as for other medium-voltage cord-connected applications.

This unique, patent pending design allows multiple ERTG cabinets to be daisy-chained, reducing the number of costly medium-voltage circuit breakers required upstream in the switchgear.

• Air insulated load break medium-voltage switch

• Safety-interlocked 7.2kV marine grade receptacle

• Internal grounding switch

• Compact footprint

• Redundant electrical safety-interlock

• Mechanical fuse tripping

• Electrically interlocked door

• U.S. Pat. #8183481

ERTG Safety-interlocked Fused Disconnect Cabinet(Port Terminal Connection Diagram)

MEDIUM VOLTAGE

UNDERGROUND

SWITCHGEAR

RUBBER TIRE GANTRY (RTG) CRANE

CONTAINERS

ERTG DISCONNECT CABINETGROUND LEVEL

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

DANGER

HIGH VOLTAGE

Back View

Front View

16

ERTG Disconnect Cabinet4160V 100A 60HzCat. No. ERTG-4160-100-510046A1

ERTG Disconnect Cabinet3300V 125A 50HzCat. No. ERTG-3300-125-510046B

Quick linkERTG Disconnect Cabinet Demo Video:

eslpwr.com/ertg-demo.htm

Features


Reefer Sharing Units


ESL’s Portable and Modular Reefer Sharing Units (RSUs) are specifically designed to power two frozen or deep freeze loads from one permanent outlet, essentially doubling the number of reefer containers able to plug into available power without investing in additional transformers, switchgear, underground conduits or additional power generators.

Portable RSUESL’s Portable RSU houses two reefer outlets in one compact, lightweight assembly. Portable RSUs are designed with a hanger bracket for shipboard applications or with a utility handle commonly used in port terminal applications.

Reefer Sharing Unit with Hanger BracketCat. No. RSUW-32-480-SW-S

Reefer Sharing Unit with Utility HandleCat. No. RSUW-32-480-SP-T

20-Gang Modular RSU AssemblyCat. No. E20-MRSU32-480-WEOP-SP-350002

Modular RSUModular (or multi-gang) RSUs are ganged together in a Type 4X stainless steel enclosure and custom designed to meet a variety of different power requirements and dimensions.

17

Quick linkRSU Demonstration Video:eslpwr.com/reefer-sharing-unit-demo-video.htm


After setting the RSU timer to the desired 2, 4, 6, 8, or 10-hour interval, the existing permanent outlet is then energized and the two frozen-load reefers are plugged into the RSU. The reefers are then alternately powered based upon the selected time interval; this will continue until stopped by an operator. If one of the reefers is unplugged at any time, the RSU will only provide power to the remaining reefer.


• Electrical safety-interlock prevents “making or breaking” under load

• “Smart Sharing” system senses when only one reefer is plugged in to a module

• A timer to set desired cycle time

• Two female receptacles for easy plug in

• Indicator lights show which receptacle is energized

• Type 4X stainless steel enclosures

• Safety-interlocked Modular RSUs are factory-wired to power distribution blocks for easy field installation

• Modular design allows for simple maintenance and significantly reduces downtime

10-Gang Modular RSU Assembly Cat. No. E10-MRSU32-480-WNEOP-SP-350007AP

Reef

er S

harin

g Un

its

10-Gang Modular Reefer Sharing Unit Assembly Cat. No. E10-MRSU32-480-30WNEOP-SP-350016

18

Features


Shipboard Solutions

ESL’s shipboard reefer outlets (sockets) are made to withstand harsh marine environments. In addition to features of the standard ESL reefer outlet, the shipboard reefer outlet comes equipped with an IP67 screw cover to ensure a watertight seal.

• Non-metallic IP67 screw cover with coated stainless steel tether

• Mechanically interlocked to prevent “making or breaking” under load

• Circuit breaker rated 22KAIC @ 480VAC (up to 65KAIC)

• Stainless steel frame & interlock mechanism, impact resistant non-metallic socket, nickel plated brass contacts, stainless steel hardware

• GL, CE, UL & cUL Listed assemblies

12-Gang Shipboard AssemblyCat. No. E12-R32-480-30-22SND-SW-222290D

8-Gang Shipboard AssemblyCat. No. E8/7-R32-480-30-22SD-SW-221403A

4-Gang Shipboard Assembly Cat. No. E4-R32-480-30-22SC-SW-221492

Shipboard Reefer Outlets

2-Gang Shipboard Assembly Cat. No. E2-R32-480-30-22SND-SW-222109A

Safety-interlocked Shipboard Reefer OutletCat. No. R32-480-30-22SD-SW

19

Features


Railr

oad

Solu

tions

Rail & Off Dock Intermodal OutletsESL reefer outlets (sockets) are designed to handle the transportation hazards associated with railroad cargo transport. Taking into account the constant vibrations and extreme climatic conditions, ESL’s engineers have enhanced our safety-interlocked reefer outlets to offer ideal receptacle material and mechanism options for this application. ESL can custom design a solution to fit specific needs and ensure cargo stays powered.

• Heavy duty stainless steel Type 4X enclosures resist corrosion and abuse

• Safety-interlock mechanism designed to reduce nuisance tripping

• Stainless steel receptacle housing for durability in extreme cold (optional)

• Modular design allows for ease of maintenance

• Pilot lights (optional)

• Complete assembly and individual reefer outlets are UL and cUL Listed8-Gang Flush Mount Panel Assembly

Cat. No. E8-R32-480-30-22SC-SP

2-Gang Rail AssemblyCat. No. E2-R32-480-30-22SD-SP-221404

2-Gang Rail AssemblyCat. No. E2-R32-480-30-22SD-SP-221404

2-Gang Pole Mount AssembliesCat. No. E2-R32-480-30-22SD-SP-220721

20

Features

Quick linkPrevent Exploding Reefer Plugs & Connectors Video:

eslpwr.com/plug-install.htm


Plugs & Accessories

Reefer Plugs & Connectors

In addition to providing operators with a heightened level of safety and simplified installation, ESL’s complete line of refrigerated container plugs and connectors are designed to withstand tough marine environments and ensure a watertight seal.

• Heavy-duty design for harsh marine environments

• Watertight seal

• Universal grommet

• High resistance to chemicals & impact

• UL & cUL Listed

32A 480VAC Male PlugCat. No. E333MP1A

ESL’s reefer plugs and connectors are available in a variety of configurations to accommodate the industry’s most common power requirements.

CF ConnectorCat. No. CF32-480-SP

32A 480VAC Male PlugCat. No. E333MP1A

32A 480VAC Female ConnectorCat. No. E333FC1A

60A 480VAC CF ConnectorCat. No. CF60SS-480-SP

Features

21


Reefer Plugs & Connectors

Plug

s & A

cces

sorie

s

32A 480VAC Male Plug

32A 480VAC Female Connector

Catalog No: E333MP1AItem No: 1800-03P1AIEC 60309-1 & -2 CEE 17 3h

Polyamide housing and locking ring provides resilience and strength

Gasket for an IP67 connection to a mating receptacle

Brass contacts for better electrical contact & lower

operating temperature

High temperature heavy-duty Phenolic insert

O-rings for additional protection against water intrusion

Self-locking grommet provides simple installation,

water seal & strain relief

Polyamide cover automatically seals

grommet as it is tightened

Polyamide housing and locking ring provides resilience and strength

Brass contacts for better electrical contact & lower

operating temperature

Catalog No: E333FCAItem No: 1900-01PAIEC 60309-1 & -2 CEE 17 3h

22

Two stainless steel screws per terminal

Polyamide cover automatically seals

grommet as it is tightened

O-rings for additional protection against water intrusion

High temperature heavy-duty Phenolic insert

Two stainless steel screws per terminal

Self-locking grommet provides simple installation,

water seal & strain relief


Reefer Plugs & ConnectorsPlugs & Accessories

Clocking Config. Male Plug Female Connector CF Connector

32A 480VAC Plug Connector

IEC 60309-1 & -2CEE 17 3h

Cat. No. E333MP1AItem No. 1800-03P1A32A 480VAC 3P4WWatertight & UL/cUL Listed

Cat. No. E333FCAItem No. 1900-01PA32A 480VAC 3P4WWatertight & UL/cUL Listed

Cat. No. CF32-480-SPItem No. 1910-0132A 480VAC 3P4WStainless Steel Back Housing with Cord Grip


Cat. No. E634MP4AItem No. 1800-05PA60A 480VAC 3P4WWatertight & UL/cUL Listed

Cat. No. E634FC4Item No. 1900-03P60A 480VAC 3P4WWatertight & UL/cUL Listed

Cat. No. CF60SS-480-SPItem No. 1910-0760A 480VAC 3P4WStainless Steel Back Housing with Cord Grip


ISO 1496-2

Cat. No. E634MP2AItem No. 1800-04PA60A 240VAC 3P4WWatertight & UL/cUL Listed

Cat. No. E634FC2Item No. 1900-02P60A 240VAC 3P4WWatertight & UL/cUL Listed

Cat. No. CF60SS-240-SPItem No. 1910-0860A 240VAC 3P4WStainless Steel Back Housing with Cord Grip

50A 240VAC

Plug Connector

Cat. No. E534MPItem No. 1800-06P50A 240VAC 3P4WWatertight & UL/cUL Listed

Cat. No. E534FCItem No. 1900-04P50A 240VAC 3P4WCord Connector



Cat. No. E334MPItem No. 1800-07P30A 240VAC 3P4WWatertight & UL/cUL Listed

Cat. No. E334FCItem No. 1900-05P30A 240VAC 3P4WCord Connector


23


Cord Sets & Splice Kits

Extension CordsConnects a reefer container plug to an electrical outlet

Cat. No. Item No. Rating Configuration CableEC-32-480-30 0905-03Y 32A 480VAC 3P4W 30 ft. 10/4 SEOOW

EC-32-480-60 0905-02Y 32A 480VAC 3P4W 60 ft. 10/4 SEOOW

EC-32-480-90 0905-04Y 32A 480VAC 3P4W 90 ft. 10/4 SEOOW

EC-30-240-30 0905-09 30A 240VAC 3P4W 30 ft. 8/4 SEOOW

Converter CordsConnects differing plug and receptacle configurations

Cat. No. Item No. Plug Rating Connector Rating Configuration CableCC32-480-60-1F 0914-00-1F 32A 480VAC 60A 480VAC 3P4W 1ft. 10/4 SEOOW

CC32-480-60-3F 0914-00-3F 32A 480VAC 60A 480VAC 3P4W 3ft. 10/4 SEOOW





Phase Rotation TestersTests receptacle to ensure correct phase rotation

Cat. No. Item No. Rating Configuration DescriptionTP32-480 1476-08 32A 480VAC 3P4W Phase Rotation Tester

TP60-480 1476-11 60A 480VAC 3P4W Phase Rotation Tester

TP60-240 1476-05 60A 240VAC 3P4W Phase Rotation Tester

Cable Splice KitsKits allow for quick repair of damaged cables in the field4 Conductor12-8 AWG

Cat. No. Item No. Connector Type Contact Carrier DescriptionSK-RS-BSM 4501-01 Brass Sleeves Sanoprene® Rip Shrink “Cold” Splice Kit

SK-RS-BCE 4501-02 Butt Connector Rubber Rip Shrink “Cold” Splice Kit

SK-HS-BSM 4502-01 Brass Sleeves Sanoprene® Hot Shrink Splice Kit

SK-HS-BCE 4502-02 Butt Connector Rubber Hot Shrink Splice Kit

Plug

s &

Acce

ssor

ies

Additional designs and configurations available. Contact ESL for details.

24


Step-up & Step-down Transformers

ESL’s Step-up and Step-down Transformers enable operators to increase or decrease the electrical voltage to match the load requirements without investing in additional infrastructure.

• Safety-interlocked Power Module, equipped with UL Listed circuit breaker protects operator and equipment

• Powder-coated stainless steel Type 4X enclosure resists corrosion & abuse

• Handles, wheels and latching points allow maximum flexibility for shipboard or port terminal

50KVA 480:120 Portable Transformer CartCat. No. XK60/100/125-480/208/240-SP-221818

15KVA 480:240 Dual Voltage TransformerCat. No. XKD-480/240-30/50-22SD/65SC-SP-

221937A

Safety-interlocked 15KVA Step-down Transformer

Cat. No. XK32-480-60-240-SP-220699A01

Plugs & Accessories

15KVA 240:480 Step-up TransformerCat. No. XK30-240-32-480-SP-22039701A

Features

Non-interlocked 15KVA Step-up Transformer

Cat. No. XK-50-240-32-480-220606E

Portable TransformerItem. No. 3900-04

45KVA 480:240 TransformerItem. No. 5100-82

25


Step-up & Step-down Transformers

Indu

stria

l Pow

er

Industrial products are made to withstand harsh environments while maintaining the highest level of safety. ESL’s industrial power distribution units are safety-interlocked and custom manufactured to accommodate various voltages, amperages, sizes and capabilities.

Industrial power solutions include:

• Power Distribution Stations

• Portable Welding Power Units

• Portable AC-DC Converter Assemblies

• Spider Boxes

• Safety-interlocked Single & Multi-gang Assemblies

ESL manufactures power modules using receptacles from major manufacturers such as Cooper Crouse-Hinds®, Russellstoll®, Appleton®, Meltric®, Hubbell® and others. 800A Power Distribution Station

Cat. No. E12-PDS-800-480-220844

Safety-interlocked Power Distribution AssemblyCat. No. E39-R100/30-480-100/30-22SSND22LDW4-SP-222159A1

Industrial Power

200A Single-Gang AssemblyCat. No. E1-R200-480-200-65MEW-SP-221923

4-Gang Welding Outlet BoxCat. No. E4-R30-480-30-22SSND-SP-222145

AC/DC Power Outlet AssemblyItem No. 2219-20A

800A Electric Utility StationItem No. E8-EUS-800-480-221405

Cooper Crouse-Hinds®, Russellstoll®, Appleton®, Meltric®, and Hubbell® are registered trademarks of their respective companies.

26


Shore Power

As a certified small business and an industry leader in the custom design and manufacturing of electrical equipment since 1991, we work with customers to implement reliable safety-interlocked ship-to-shore power connection equipment. When it comes to shore power applications, we provide the military and commercial sectors with safe, customized power connection solutions designed and built to specifications, including:

• Dockside Power Connection Stations (Shore Power Mounds)

• Submarine Hook-up/Shore Power Hotels

• Shore-tie Stations

• Shore Power/Telecom/CATV Assemblies

• Submarine Turtleback Boxes

Shore Power

Shore Power MoundCat. No. E10-500-480-520023

Shore Power Cable ReelCat. No. EC-500-500-300-092002

Multi-Gang Shore Power & Communication AssemblyItem No. 5200-47-ST2

2-Gang Shore Power BoxCat. No. E2/1-R500-500-MIL-C-24368/2-222055

500A 500VAC Mil-C ReceptacleCat. No. MIL-C-24368/2

500A 500VAC Mil-C PlugCat. No. MIL-C-24368/1B

2-Gang AMP™ Connection StationCat. No. E2-R380-7.2K-222126

8-Gang Shore Power Hotel StationItem No. 5200-35A

Shore power provides vessels with an electrical connection point to a land-based power source so that main and auxiliary engines can be switched off while at berth, thereby mitigating air pollution caused by diesel power.

27AMP™ is a registered trademark of Port of Los Angeles.

Quick linkSpecifications & Informational Videos:eslpwr.com/emergency-power.htm


Emer

genc

y Pow

er

Emergency Power

StormSwitch™(Manual Transfer Switch)70A-800A and up to 600VAC StormSwitch™ is a UL 1008 Listed manual transfer switch that provides an economical commercial solution for businesses that want to be prepared for emergency power loss. Equipped with safety-interlocked circuit breakers and color-coded cam-style receptacles, ESL’s StormSwitch ensures a safe and simple hook-up to a portable power generator during a power outage.

TempTap™(Generator Tap Box)200A-1600A and up to 600VAC

ESL’s UL 1008 Listed generator tap boxes provide end users with a safe and simple solution to connect a portable generator to a facility. Once installed by a licensed electrician, connection to a portable generator is easy with color-coded cam-style receptacles.

TripleSwitch™ (3-Way Manual Transfer Switch)70A-800A and up to 600VAC

ESL’s 3-way manual transfer switch uses three interlocked circuit breakers to isolate standby generator circuits during COPS (Critical Operation Power Systems) load bank testing. The unique design also provides a quick, safe method to connect to a portable generator for redundant backup power.

200A Manual Transfer Switch with Step-down TransformerCat. No. SSD2-200C-70C-240-211-C-V-302025CV

200A StormSwitch™Cat. No. SSD2-200C-200C-208-311-S-C-302000

400A StormSwitch™Cat. No. SSD4-400C-400C-208-311-S-C-304000

400A TripleSwitch™Cat. No. S3D4-400C-400C-400C-480-301-S-C-314010V

1600A TempTap™Cat. No. IB16-480-311-S-C-361606

28

Quick linkStandard Company Switch Specifications:

showswitch.com


Set Stage Power

Set Stage Power

ESL Power Systems, Inc. takes pride in developing safe power solutions for the unique requirements of set stage distribution applications. ESL’s ShowSwitch™ is a complete product line of Company Switches ranging from 100A - 400A and up to 480VAC. In addition to standard Company Switches, ESL provides the entertainment industry with custom set stage power solutions.

• Safety-interlocked door to ensure safe connection, operation, and maintenance

• Color-coded, cam-style receptacles

• Pilot lights indicate when individual cam-style connectors are fully mated

• Type 1 or 3R powder-coated enclosure

• UL/cUL Listed

600A Set Stage Power Distribution AssemblyCat. No. E2-L-600-200/400/65-336001

1600A Power Concert Distribution Board with DisconnectCat. No. CCDB2-1600C-208Y/120-65-311-LS-CW1-5100793A

800A Custom Show Power AssemblyCat. No. CS82-800C-400C-400C-208Y/120-65-331-LB-CW1-318001

400A Custom Show Power Assembly with GFCI ReceptaclesCat. No. CS42-200C-200C-334022A

400A Standard Company Switch AssemblyCat. No. CS4-400C-208Y/120-65-311-LS-CW1-334101

100A Company Switch AssemblyCat. No. CS1-100C-208Y/120-65-311-LS-S-XS-331023

Features

29


Set Stage Power

Way

side

Powe

r

ESL’s Wayside Power Cabinets provide temporary plug-in power to passenger trains when the locomotive engines have been shut down and/or disconnected. Eliminating idling of a locomotive’s diesel engine while the train is parked reduces the number of toxins released into the environment.

ESL’s wayside power connecting equipment serves passenger railroad applications such as:

• Rail/classification yards

• Siding tracks

• Depots

• Maintenance Facilities

ESL’s wayside power stations with HEP (Head End Power) connectors are built to APTA, Amtrak D77-24 specifications and AM-800 standards. Quality components and sound design ensure ESL’s Wayside Power Cabinets are safe, durable and reliable.

• Overcurrent and short circuit protection (breaker or fuse)

• Power monitor system with digital display

• Control logic which includes keyed start, E-stop, phase loss, UV relay and loop permissive circuit

• Indicator lights and push-button controls

• Pendant light to indicate power to train line

• Cabinet heater

• Cord rack for cable storage

• Additional features as requested by specifications

Wayside Power Cabinets

Wayside Power CabinetCat. No. WSC-2-480-4-0-510074

Wayside Power CabinetCat. No. WSC-2-480-4-0-510074

30

Features

Wayside Power CabinetCat. No. WSC-2-480-4X-0-510074C

HEP Inlet BoxCat. No. WSC-2-480-4X-W-510057

© 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 31

Custom Control PanelsCustom Control Panels

Building or upgrading production facilities requires control systems and electrical products that are durable, reliable, and delivered on time. ESL teams with other manufacturers, engineering firms and integrators to construct cost effective, reliable panels and equipment.

Mimic Panelfor Petrochemical

Reactor Blending Skidfor Pharmaceutical/Biotech

Ultrasonic Control Panelfor Wastewater

300A PV SolarCombiner Box

Gas Module Controllerfor Pharmaceutical/Biotech

• Leading custom panel builder in Southern California

• Manufacturer of electrical equipment since 1973

• Products built to UL 508A, 698, 231, 1682, 1008, 1741

• ESL team members maintain an average of 8 years of dedicated service

• Serving a wide variety of industries

• Panel shop is WBE/SBE Certified

Burner Control Panelfor Refinery

Quick linkTake a virtual tour of our panel shop:eslsys.com/virtualtour

CEMS Control Building for Petrochemical

© 2012 ESL Power Systems, Inc. All rights reserved. www.eslpwr.com 32

Custom Control Panels Custom Control Panels

Cust

om C

ontro

l Pan

els

ESL’s UL 508 panel shop provides custom control panels and electrical equipment for a variety of industries:

• Petrochemical

• Pharmaceutical/Biotech

• Water/Wastewater

• Power Generation/Transmission/Distribution

• Alternative Energy

• OEM/Contract Manufacturing

Red Light Enforcement Systemfor Traffic Control

7-String PV SolarCombiner Box

Power Test Rackfor Electrical Utility

ESL Power Systems, Inc.2800 Palisades Drive

Corona, CA 92880-9427Phone: +1 951.739.7020 Toll Free: 800.922.4188

www.eslpwr.com [email protected]

Powering the WorldOne Connection at a Time

Download - Safety-interlocked Cord-connected Power Solutions

Top Related