Thomas Werner, Global Product Manager, July 2016
SAM600 Process Bus I/O SystemWhat‘s new in SAM600 1.1 (External Sales Webinar)
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ABB webinarsDisclaimer
The information in this document is subject to change without notice and should not be construed as acommitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of anynature or kind arising from the use of this document, nor shall ABB be liable for incidental orconsequential damages arising from use of any software or hardware described in this document.
© Copyright 2016 ABB. All rights reserved
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Agenda
August 30, 2016
Digital substation and customer benefits
SAM600 – new and improved features
Application cases
References
Opportunities
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Digital substation conceptMinimize or eliminate copper wiring in the switchyard
Substation automationprotection and control
system with IEC 61850station bus
IEC 61850 process bus,connecting the switchyard
to the protection andcontrol system
Stand-alone merging units,bridging the gap betweenanalog and digital world.Compliant to IEC 61850
Non-conventionalinstrument transformers
increase safety andreduce footprint
Communication system
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Digital substation and IEC 61850Today
IEC 61850 Station BusReplace wiring and legacyprotocols between bays bydigital communication
Interface to fieldHardwired point to pointconnections betweenprimary and all secondaryequipment
IEC 61850-8-1IEC 61850-8-1
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Digital Substation and IEC 61850Tomorrow
SAMUNCITNCIT
SAMU
IEC 61850-8-1IEC 61850-9-2
Digital substation1) All signals digital, station and process2) Analog, status and commands3) Acquire once, distribute on a bus
NCIT Non-conventional instrument transformers
SAMU Stand-alone merging units
IEC 61850-8-1
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Agenda
August 30, 2016
Digital substation and customer benefits
SAM600 – new and improved features
Application cases
References
Opportunities
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ABB‘s portfolio for process bus applicationsOverview
Station level
§ SAS600 series of substation automation solutionswith IEC 61850 station bus
Bay level
§ 670 series control and protection IEDs
§ REB500 Busbar protection system
§ IEC 61850 system engineering: IET600IEC 61850 testing: ITT600 SA Explorer
Process level – NCIT
§ ABB NCITs for GIS, CP-MU merging unit forELK-CP14 and ELK-CP3 (current and voltage)
§ ABB LTB with integratedFiber Optic Current Sensor FOCS-MU (currentonly)
Process level – stand-alone merging units
§ SAM600 modular process bus IO system
IEC 61850 station bus
IEC 61850 process bus
Remote control
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SAM600 – ABB’s process bus IO systemDigitizing primary signals made easy
Modular IO system for interfacing primaryequipment to IEC 61850 process bus§ Connects to conventional current or
voltage transformers§ Provides time synchronization (optional)§ Adapt to different applications types by
chanining SAM600 modules into a systemCompact and optimized form factor§ DIN-rail mountable for fast installation and
replacement§ Installation in station panel or marshalling
kiosksTermination of primary cabling on SAM600modules§ Termination of process and auxiliary
signals
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SAM600 – ABB’s process bus IO systemDigitizing primary signals made easy
IEC61850-9-2LE§ 9-2LE with 80 samples/cycle for protection
and operational metering§ 9-2LE quality indicates test switch and
fuse failure inputs§ Simulation mode for testing purposesTime synchronization§ Time synchronization against 1PPS and
IEEE1588§ 1PPS outputs for synchronizing IEDs§ Accuracy 1us or betterCommunication§ IEC61850 9-2LE process bus traffic on
two ports per moduleEnvironmental§ Operating temp range: -40°C .. +70°C
ambient§ IP class: IP20
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SAM600 1.1New and improved features - Product
Feature Benefit
Housing § Closed housing whenmounted horizontally
§ Save against incoming fluids/liquid§ Protected against (Spritzwasser)
HMI § Operational LEDs to front § Device status visible directly whenopening panel door à More convenientuse
Synchronization § Synchronization viaIEEE1588
§ 1PPS (optional)§ SAM600-TS optional
§ Native synchronization to IEEE1588clocks or between SAM600 systemsàNo additional network cabeling required
§ Existing devices can still be used§ Suitable solution to system
requirementsApplication § Stream bridging with any
ports in SAM600 system§ More flexibility in communication
architectures
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Analog measurementsSAM600-VT
SAM600-VT4 measurement channels @ 110V nom,Up to 2.8x Un§ Indivdiually calibrated and temperature-
compensated
3 fuse failure inputs§ Indication via 9-2LE quality information
Communication2 ports for IEC 61850 process bus
2 ports for SAM600 system bus
SAM600 time synchronization via IEEE 1588
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SAM600 1.1New and improved features – SAM600-VT
Feature BenefitMeasurements • 4 measurement channels
available• Measurement range from
0 .. 2.8x Un (400V RMS)• Measurement accuracy:
<0.1% error acrossmeasurement andoperating temperaturerange
• Independent measurement of neutralvoltage extends the use cases togenerator protection applications
• Coverage of transmission levelapplication
• Applicable for sensitive applications,such as differential or transformerprotection
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Analog measurementsSAM600-CT
SAM600-CT4 measurement channels @ 1A/5A nomUp to 70x In§ 1A or 5A order variant
§ Indivdiually calibrated and temperature-compensated
1 test switch indication input§ Indication via 9-2LE quality information
Communication2 ports for IEC 61850 process bus
2 ports for SAM600 system bus
SAM600 time synchronization via IEEE 1588
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SAM600 1.1New and improved features – SAM600-CT
Feature BenefitCabling • Cables are terminated at
feed-through terminals• Simplified device maintenace
Measurements • Measurement rangebetween 0 .. 70x In
• Measurement accuracy:<0.1% error acrossmeasurement andoperating temperaturerange
• Coverage of transmission levelapplications
• Applicable for sensitive applications,such as differential or transformerprotection
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Time synchronizationSAM600-TS
Time synchronization and gatewayfunctionalitySynchronize SAM600 to GPS via 1PPSSynchronize bay level IEDs via 1PPSSynchronize SAM600 system via IEEE1588
Communication4 ports for IEC 61850 process bus2 ports for SAM600 system busSAM600 time synchronization via IEEE 1588
IEC 61850-9-2LE gatewayReceive and forward IEC 61850-9-2LE traffic
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SAM600 1.1New and improved features – SAM600-TS
Feature BenefitCommunication • Two standard LC
communication ports• Enables standard connectivity, e.g. to
IEC 61850 station bus, with built-in LCconnectors
Timesynchronization
• Supports IEEE 1588according to IEC 61850-9-3 profile
• Time synchronization with1PPS in and 1PPS out
• SAM600-TS module isoptional
• Compliance to standard protocol IEC61850 for interoperability of thecomponents
• Support of existing devices with 1PPS• Suitable solution to system
requirements
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SAM600 1.1New and improved features - Configuration
Wizard-based configuration with PCM600SAM600 module typesSAM600 communication interconnectionGlobal parameter settingsIEEE 1588 configuration to external GM clocks,SAM600-TS optional
Configuration of 9-2LE streams to Access Points9-2LE streams can be individually assigned toAccess Points of SAM600 system, allows for point-to-point connections to IED9-2LE streams from 3rd party equipment can bebridged through a SAM600 system9-2LE streams can be published and received to IEC61850 station bus (e.g. voltage measurements)
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SAM600 1.1New and improved features – Configuration
Feature BenefitConfiguration • SAM600 integrated in
standard tool frameworkfor IED devices(PCM600)
• Easier configuration with one commontool for ABB bay level devices
System • Configuration of SAM600system possible.
• Single access to SAM600for downloadingconfiguraiton
• A complete system can be configuredat once, which decreases the sourcesof possible configuration mistakes
• Downloaded configuration is distributedacross SAM600 modules automatically
System size • Up to 7 SAM600 modulesper system possible
• Free assignments of IEC61850-9-2LE streams peraccess point
• Coverage of different feeder types up to1 ½ breaker schemes
• Enable point-to-point conncection tiIEDs ans can save amount of switchesused, as the content for each IED canbe configured seperately
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Agenda
August 30, 2016
Digital substation and customer benefits
SAM600 – new and improved features
Application cases
References
Opportunities
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SAM600 – the digital substation enablerFlexible placement, scalable communication
IEC 61850-9-2LE
IEEE 1588
SAM600 modulesper primary object Protection and control IEDs
Control
Feeder protection
Busbar protection
IEC 61850-9-2LEprocess bus
SAM600 modules are allocated per primary object,up to 7 analog modules of any combination
With increasing SAM600 system size the amount ofcommunication port increases, allowing lean systemswith minimum Ethernet switches.
1PPS
IEC 61850-9-2LE
IEEE 1588
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SAM600 – the digital substation enablerApplication example – transformer feeder
SAM600 modulesper primary object Protection and control IEDs
Control
Feeder protection
Busbar protection
IEC 61850-9-2LEprocess bus
Chain multiple SAM600 modules
SAM600-TS optional for PPS time sync
1PPS
IEC 61850-9-2LE
IEEE 1588
IEC 61850-9-2LE
IEEE 1588
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SAM600 – the digital substation enablerEfficient upgrade for conventional substationsSAM600 – the digital substation enabler
IEC 61850-9-2LE
SAM600 modules inoutdoor cubicle
Relion Series IEDs andREB500 with process
and station bus
Application example with SAM600 modulesmounted in outdoor marshalling kiosk
Agenda
August 30, 2016
Digital substation and customer benefits
SAM600 – new and improved features
Application cases
References
Opportunities
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ABB’s experience with IEC 61850-9-2 process busProject highlights with SAM600
Pilot installationAUGIS NCIT,670series
Pilot installationAUGIS NCIT,670series
Pilot installationCHGIS NCIT,670series, REB500
Pilot installationCHGIS NCIT,670series, REB500
Pilot installationSEDCB with FOCS,670series
Pilot installationSEDCB with FOCS,670series
Pilot installationCHGIS NCIT,670series, 3rd party
Pilot installationCHGIS NCIT,670series, 3rd party
Pilot installationUKGIS NCIT,670 series
Pilot installationUKGIS NCIT,670 series
Pilot installationDE3rd party NCIT,REB500
Pilot installationDE3rd party NCIT,REB500
Act installationAUGIS NCIT,670series, REB500
Act. installationAUGIS NCIT,670series, REB500
Pilot installationTWSAM600670series, 3rd party
Pilot installationTWSAM600670series, 3rd party
Pilot projects are installations to verify technology and compare to traditional systemsActive projects are installations without traditional backup
Act installationAUGIS NCIT,670series, REB500
2009 2010 2011 2012 2013 2014 2015 2016
Activeinstallation UKSAM600, FOCS670series, 3rd party
Activeinstallation UKSAM600, FOCS670series, 3rd party
Pilot installationsCN: DCB with FOCSCZ: FOCS, SAM600TW: SAM600 ext
Pilot installationsCN: DCB with FOCSCZ: FOCS, SAM600TW: SAM600 ext
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Agenda
August 30, 2016
Digital substation and customer benefits
SAM600 – new and improved features
Application cases
References
Opportunities
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OpportunitiesLess copper
• The weight of the fiber optic cabling isaround 90% less than the copper cables itreplaces
• If CTs are replaced by optical ones, almost80% weight reduction on CTs is achieved
More than 30 tons less material to betransported to site
*based on an average sized transmission level substation
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OpportunitiesLess space
30 to 60% reduced space for protectionand control panels
• Same number of IEDs require less spacedue to absence of conventional IOs
• Higher integration of control and protectionfunctionality allows for further spacereduction
Reduction of switchyard footprint by up to50%• By using circuit breakers with integrated
disconnecting functionality and opticalcurrent transformers
Space reduction
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OpportunitiesLess installation and outage time
40% reduction of installation time for newprotection and control systems.• Fewer panels to install• Fewer cables to be pulled, connected and
tested
Reduction of feeder outage time by 40 to50% during secondary system upgrades• Full system test from process IO to
protection, control and scada system off-site
• Installation of new FO based system whilestation is in service
Shorter Installation, less outage
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OpportunitiesPre-tested building blocks and late project customization
Reduction in on-site testing• Building blocks of pre-defined, pre-tested
kiosks in the factory with processelectronics
Late customization• All communication is digital based on IEC
61850• Now new or additional wiring as project
changes require updated system anddevice configurations
Pre-testing and customization
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OpportunitiesSafety and maintenance
Digitizing all signals right at their source inthe field
• Decreased risk of electrical hazards• Maintenance of equipment in station
panels without de-energizing bays
Cost Effective Maintenance
• Higher degree of supervision allows formore efficient planning of maintenanceactivities
Safety and maintenance
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Q&A