Download - Singh PVC Manufacturers (1)
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E).Premi
D).Misc
C). Plant
A). Land
B). Build
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H).Cont
Total Co
G).Pre-O
I).Margi
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Contents
Basic Cost ( 1 acres) 80.00Registration & Stamp duty @ 15% 12.00
Cost of levelling 10.00
Cost of laying internal roads & approach roads 20.00
Cost of boundary walls 25.00
Cost of bore well (3Nos.) 3.00
Cost of main gate 0.40
Work shop shed (10,000 sq.ft.X 3 nos. @ 500/sq.ft. ) 150.00
Office Building (1000 sq.ft. @ 400/sq.ft.) 4.00
Store cum godown for finished goods ( 20,000 sq.ft. @ 300/sq.ft.) 60.00
Inventory godown (500 sq.ft @ 300/sq.ft.) 1.50
Watchman shed & Parking stand 5.00
Generator Room 1.00
Other Civil Engineering Works 5.00
Sanitary & Sewage Disposal Arrangement 20.00
Mixer 4.00PVC pipe plant 50.00
Dies & Mandrel 0.95
Scraper & Grinder 1.50
Water Tank 1.30
Weighing Balance 0.50
Storage racks 2.00
Testing and Quality controls 1.00
Technical Knowhow 1.00
Office Equipments 1.00
Electric Gadgets 5.00
Air Compressor 4.00
Electrical Installation 10.00
DG Sets 40.00
lary Expense
(All figures are in lacs)
llaneous Fixed asset
& Machinery
Amo
ings & Civil works
Cost of Project
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MoA & Legal expenses 0.75
Market Survey 2.00
Feasibility report 2.00
Traveling 2.00
Printing and Stationery 0.50Miscellaneous 10.00
Advertisement 2.00
Insurance premium during construction 10.00
Establishment 15.00
ingencies @ 10% of Fixed Assests
t of project
perative Expense
Money for working capital 1st year
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Contents Amount
Subsidy 50.00
Equity Promoters 100.00
Debt 457.72
Total 607.72
150.40
246.50
62.25
60.00
Sources of Fund (in lacs)
unt
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4.75
39.50
36.88
7.45
607.72
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Particulars\Years Year 2007 Year 2008 Year 2009
Sales 187.50 212.00 238.77
Variable Expenses
Raw Material 19.59 20.90 22.21 Consumables ( 10% of RM) 1.96 2.09 2.22
Power & Fuel 7.00 7.49 8.01
Other manufacturing expenses (1 Lac) 1.00 1.00 1.00
Wages 8.52 8.95 9.39
Total variable Expenses 38.07 40.43 42.83
Fixed Expenses
Administrative Expenses (1Lac) 1.00 1.00 1.00
Other Miscellaneous (.5 lac) 0.50 0.50 0.50Total Fixed Expense 1.50 1.50 1.50
OPBIDT 147.93 170.07 194.43
Less: Depreciation 25.20 25.20 25.20
OPBIT 122.73 144.88 169.23
Less: Financial Charges
Interest on working capital 3.13 3.36 3.60
Interest on term loan 59.50 47.60 35.70
Total Financial charges 62.63 50.96 39.31
OPBT 60.10 93.92 129.93
Preliminary Expenses Written off ( in 5 years) 0.95 0.95 0.95
PBT 59.15 92.97 128.98
Provision for tax (@ 30%) 13.19 26.54 40.21
PAT 45.96 66.43 88.76
(All figures are in lacs)
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Year 2010 Year 2011
253.09 268.28
22.21 22.21
2.22 2.22
8.58 9.18
1.00 1.00
9.86 10.36
43.86 44.96
1.00 1.00
0.50 0.50 1.50 1.50
207.73 221.82
25.20 25.20
182.53 196.62
3.73 3.87
23.80 11.90
27.54 15.77
154.99 180.85
0.95 0.95
154.04 179.90
49.95 59.69
104.09 120.21
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Initial cash Flow
Operating cash flow
(+) PAT
(+) Interest on term Loan (1-T), tax rate=33%
(+) Depreciation
(+) Preminary Expenses
Less Increase in WC Margin
Terminal cash Flow
(+) Net salvage value of fixed assets
(+) Net salvage value of WC margin
TOTAL
(
Cash flows fro
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Year 0 Year 1 Year 2 Year 3 Year 4 Year 5
- 607.72
45.96 66.43 88.76 104.09 120.21
39.87 31.89 23.92 15.95 7.97
25.20 25.20 25.20 25.20 25.20
0.95 0.95 0.95 0.95 0.95
0.00 0.54 0.59 0.31 0.33
469.54
9.22
- 607.72 111.98 123.93 138.24 145.88 632.76
ll figures are in lacs)
m long-term funds point of view
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Salvage value of fixed assets
Category Book value Depreciation
Land 150.40 0.00Building & Civil Works 297.55 49.69
Plant & Machinery 75.14 38.85
Miscellaneous Fixed
Assets 72.43 37.44
Total 125.99
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Terminal Value
150.40247.86
36.29
34.98
469.54
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WACC
Cost of Equity 15.00%
Cost of debt 13.00%
Equity 100.00 0.1793012 WACC
Debt 457.72 0.8206988
Tax 33%
NPV
Year 0 Year 1 Year 2 Year 3
Cash Flows 607.72 111.98 123.93 138.24
NPV 179.63 IRR 19%
(All figures are in lacs)
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9.84%
Year 4 Year 5
145.88 632.76
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SL.No. Category Selling Price(per Meter)
1 PVC pipe 90mm 100.00
2 PVC Pipe 110mm 150.00
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Year Year 2015 Year 2016 Year 2017
Capicity Utilization 75% 80% 85%
PVC pipe 90mm 100000 Meters/YearPVC Pipe 110mm 100000 Meters/Year
Total 200000 Meters/Year
Year 2016 Year 2017 Year 2018 Year 2019
80000 85000 85000 85000
106.00 112.36 119.10 126.25
8480000.00 9550600.00 10123636.00 10731054.16
80000 85000 85000 85000
159.00 168.54 178.65 189.37
12720000.00 14325900.00 15185454.00 16096581.24
21,200,000.00 23,876,500.00 25,309,090.00 26,827,635.40 212.00 238.77 253.09 268.28
Installed Capacity
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Year 2018 Year 2019
85% 85%
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Sl.No Machine code
1 Mixer
2 PVC pipe plant
3 Dies & Mandrel
4 Scraper & Grinder
5 Water Tank
6 Weighing Balance
7 Storage racks
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8 Testing and Quality controls
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Machinary Specification Quantity Rate
High speed Mixer, non shell type cap.50 kg. per
batch/hr.filled with complete controls and cooling
arrangement
4 100,000.00
65 mm/18 V PVC rigid pipe extrusion plant consisting
of twin screw extruder, vacuum sizing unit, cooling
tank, haul off unit and cutting device complete with
controls and motor, etc. (Capacity=200 kg/hr. )
2 2,500,000.00
Die size 20 1 5,000.00
Die size 25 1 5,000.00Die size 45 1 5,000.00
Die size 63 1 5,000.00
Die size 75 1 5,000.00
Die size 90 1 5,000.00
Die size 110 1 5,000.00
Mandrel size 2.5 kg/cm2 1 15,000.00
Mandrel size 4 kg/cm3 1 15,000.00
Mandrel size 6 kg/cm4 1 15,000.00
Mandrel size 10 kg/cm5 1 15,000.00
Scraper, grinder, heavy duty fitted with electric
Motor 5 HP1
150,000.00
Overhead water tank and recycling Pump units 1 130,000.00
heavy type industrial model 100 gm to 5 kg 2 10,000.00
heavy type industrial model 1 kg. to 100 kg 2 15,000.00
Pipe storage, racks, maintenance of small hand
tools, greasing, oiling equipment, etc. 10 20,000.00
(In I
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Chemical testing lab., having chemical balance,
Oven and equipment with testing equipment,
apparatus for testing bulk density, specific gravity
lead and tin estimation (in ppm), Lab. Equipment
consisting of capacity testing apparatus, Impacttests, compressive strength, Hydraulic pressure (long
term, short term) apparatus.
1
100,000.00
Total
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Total
400,000.00
5,000,000.00
95,000.00
5,000.00
5,000.00 5,000.00
5,000.00
5,000.00
5,000.00
5,000.00
15,000.00
15,000.00
15,000.00
15,000.00
150,000.00
130,000.00
50,000.00
20,000.00
30,000.00
200,000.00
NR)
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100,000.00
6,125,000.00
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Year
Total Capicity Utilization
2,500,000.00
40,000.0019,200.00
9,600.00
2,800.00
40,800.00
2,612,400.00
Raw MaterialRaw Material(in lacs)
Meters)
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Year 2015 Year 2016 Year 2017 Year 2018
75% 80% 85% 85%
Year 2015 Year 2016 Year 2017 Year 2018
1,959,300.00 2,089,920.00 2,220,540.00 2,220,540.00 19.59 20.90 22.21 22.21
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Year 2019
85%
Year 2019
2,220,540.00 22.21
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Year on growth in
Power & Fuel Cost 7%
Present Rate(/KWH) 5.00
Present Fuel Cost 200,000.00
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Year 2018 Year 2019
100000 100000
6.13 6.55
612,521.50 655,398.01
245,008.60 262,159.20
857,530.10 917,557.21
8.58 9.18
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Sl. No. Designation
1 Manager
2 Chemist
3 Clerk cum typist
4 Accountant
5 Storekeeper
6 Skilled workers
7 Peon cum watchman
Wages ( In Lacs)
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No. Salary Total salary
1 120,000.00 120,000.00
1 84,000.00 84,000.00
2 72,000.00 144,000.00
1 72,000.00 72,000.00
2 60,000.00 120,000.00
5 48,000.00 240,000.00
2 36,000.00 72,000.00
Total 852,000.00
Total(in lacs) 8.52
YoY growth 5%
Year 2015 Year 2016 Year 2017 Year 2018 Year 2019
8.52 8.95 9.39 9.86 10.36
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Pre-Operative Expense Conteingencies Total
26.40 24.65 297.55
6.67 6.23 75.14
6.43 6.00 72.43
39.50 36.88
Year 2017 Year 2018 Year 2019
9.94 9.94 9.94
7.77 7.77 7.77
7.49 7.49 7.49
25.20 25.20 25.20
Year 2017 Year 2018 Year 2019
13.43 12.76 12.12
9.62 7.69 6.16
9.27 7.42 5.93
32.32 27.87 24.21
tive & Conteingencies
ompanies Act ( SLM)
come tax Act ( WDM)
are in lacs)
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Bank standard Loan rate for Working Capital
Year 2018 Year 2019 14.00%
1.85 1.85
0.19 0.19
1.83 1.87
21.09 22.36
10.00 10.00
2.00 2.00
1.39 1.39
35.57 36.88
26.67 27.66
8.89 9.22
Year 2019
27.66
3.87
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Year 2015 Year 2016 Year 2017
Amount 457.72 366.18 274.63Repayed 91.54 91.54 91.54
Interest 59.50 47.60 35.70
Repayment & Interest schedule
(figures are in lacs)
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Standard Bank Interest rate 13%
Year 2018 Year 2019 Repayment
183.09 91.54 Year 2015 Year 2016 91.54 91.54 20.00% 20.00%
23.80 11.90
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Year 2017 Year 201 Year 201920.00% 20.00% 20.00%
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Year Year 2015 Year 2016
PBT 59.15 92.97
Add Dep. (SLM) 25.20 25.20Less Dep( WDV) 44.39 37.75
Less Unabsorbed losses 0.00 0.00
Taxable Income 39.96 80.42
Tax @33% 13.19 26.54
Total 13.19 26.54
Computation of Tax (
(figures are in la
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Year 2017 Year 2018 Year 2019
128.98 154.04 179.90
25.20 25.20 25.20 32.32 27.87 24.21
0.00 0.00 0.00
121.86 151.37 180.89
40.21 49.95 59.69
40.21 49.95 59.69
in lacs)
s)