PERFORMANCE – QUALITY - EFFICENCY
© 2012 Smyth S.r.l.
SMYTH DIGITALINE
The New DIGITALINE is a completely Integrated Production System of Digitally Printed Books, which combines Folding, Inserting and Thread Sewing. Increased efficiency is achieved through the new Folding Unit, which feeds Digital Sheets directly into the patented Smyth Automatic Sewer.
DIGITAL PRINTED SIGNATURE Size max.
TRADITIONAL OFFSET SIGNATURE
Printed sheet : 500 x 700 mm. – Sewn Signature: 250 x 350 mm.
Sewn signature 290* x 390 (*optional 320 mm.)Mechanical speed max. Pile feeder: 160 sheets/min. - Sewer: 60 cycles/min.Stitches number 8Stitches distance 24 mm.Electrical /Power 380V – 50 Hz – 6 Kw.Air pressure 6 barAir consumption Max. 200Nl/min.
© 2012 Smyth S.r.l.
We have designed a “modular” line to satisfy all production needs in the digital printing market. Through the modularity in design Customers are provided with the possibility of creating their most convenient configuration according to their production needs. This flexibility also provides Customers with the chance to utilize some of their existing equipment instead of being forced to purchase the complete system.
Folder Smyth 50 x 70 cm.
Automatic Sewer F145
Cross Knife folder unit
Sewer F145 Cross KNIFE
Folder
T50 Folder
© 2012 Smyth S.r.l.
The BASE CONFIGURATION includes the CROSS KNIFE FOLDER. A standing alone mobile UNIT composed of (1) INSERTING STATION + (1) CROSS KNIFE FOLDER .
Inserting station for (4), (6) and (8) parallel fold sheets before
the cross knife folder
Gathered book blocks ready to be Smyth sewn or glued.
Cross KNIFE
Folder
Folder
© 2012 Smyth S.r.l.
The CROSS KNIFE FOLDER can be linked with an existing all buckle 50 x 70 cm folding machine (optional) and used to produce inserted (4) page signatures .
Gathered book blocks ready to be Smyth sewn or glued.
Inserting station + (1) cross knife flate sheet folder to produce inserted (4) page
signatures.
Cross KNIFE
Folder
Folder
© 2012 Smyth S.r.l.
CROSS KNIFE FOLDER + SMYTH FOLDING MACHINESTANDARD
Cross knife Folder + Folding machine 50 x 70 cm.
Cross KNIFE Folder with the possibility
to install a second cross knife (OPTIONAL)
The CROSS KNIFE FOLDER in line with the Smyth folding machine is supplied completed of Inserting station + (1) cross knife folder with the possibility to install a 2° cross knife (ITALIAN PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) to prepare the signature to be sewn in line with an F145 or F1804D automatic thread book sewer.
Cross KNIFE Folder
T50 Folder
© 2012 Smyth S.r.l.
CROSS KNIFE FOLDER + SMYTH SEWER F145 The CROSS KNIFE FOLDING unit benefits from two parallel fold possibilities to insert (4), (6) and (8) page sheets. The electronic knife is able to make one cross fold (4) ,(6) or (8 )page sheets and transfer the inserted sheets onto the sewing machine saddle. The signatures are transferred via an Indexing System onto the mobile saddle ( ITALIAN PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) to form the complete book.
Buckle folding unit 50 x 70 cm.
Supplied by the customer (optional)
Sewn book blocks
Sewer F145 complete of Automatic signature feeder
(optional)
Cross KNIFE
Folder
Sewer F145
© 2012 Smyth S.r.l.
DIGITALINE EASY
The DIGITALINE EASY i s the right configuration to run only thread sewn book blocks. It comes equipped with:
F145 Sewer (without signature feeder)
Automatic folding unit
n.1 cross folding
knife unit
Inserting
station
© 2012 Smyth S.r.l.
DIGITALINE EASY
LAYOUT
F145 Sewer (without signature feeder)
Automatic folding unit
F145 Sewer (without signature feeder)
Automatic folding unitn.1 cross folding
knife unit
Inserting station
© 2012 Smyth S.r.l.
DIGITALINE EASY PLUS
F145 Sewer (without signature feeder)
Automatic folding unit
n.2 cross folding
knifes unit
Delivery exit digital printed
signature
Inserting
stations
The DIGITALINE EASY PLUS is the right configuration to run thread sewn book blocks in line. The system is also equipped with a 2°nd Cross knife folder to prepare signature to be glued or sewn “off line”.
© 2012 Smyth S.r.l.
DIGITALINE EASY PLUS
LAYOUT
F145 Sewer (without signature feeder)
n.2 cross folding knife unit
Automatic folding unit
Delivery exit digital printed
signature
Inserting stations
© 2012 Smyth S.r.l.
DIGITALINE STANDARD
The DIGITALINE STANDARD is the right configuration to run thread sewn book blocks in line with the F145 sewer completed of signature feeder to insert signatures or 4 pages signature in the production of digital books. It comes equipped with: F145 Sewer (with signature
feeder)Automatic folding
unit
n.1 cross folding
knife unit
Inserting
station
© 2012 Smyth S.r.l.
DIGITALINE STANDARD
LAYOUT
F145 Sewer (with signature feeder)
Automatic folding unit
n.1 cross folding knife unit
Inserting station
© 2012 Smyth S.r.l.
DIGITALINE SPECIAL
The DIGITALINE SPECIAL is the right configuration to run thread sewn book blocks in line with the F145 sewer completed of signature feeder to insert traditional signatures or 4 pages signature in the production of digital books. The system is also equipped with a 2°nd Cross knife folder to prepare signature to be glued or sewn “off line”. It comes equipped with:
F145 Sewer (with signature feeder)
Automatic folding unit
n.2 cross folding
knifes unit
Delivery exit digital printed
signature
Inserting
stations
© 2012 Smyth S.r.l.
DIGITALINE SPECIAL
LAYOUT
F145 Sewer (with signature feeder)
n.2 cross folding knife unit
Automatic folding unit
Delivery exit digital printed
signature
Inserting stations
This (PATENT PENDING TO 2010 A 000889 - EUROPEAN PATENT PENDING EP 10190340 ) configuration offers the possibility to use the Signature feeder to insert pre-folded signatures or (4) page signatures in the production of digital books.
© 2012 Smyth S.r.l.
To reinforce the high flexibility of the system, the Smyth F145 thread book sewing machine can be used as STANDARD BOOK SEWING MACHINE loaded with pre-folded, pre-gathered signatures as off-line solution. This possibility provides further flexibility and greater production capabilities.
Detail of the F145 automatic signature feeder supplied complete with
(4) upper + (4) lower sucker openings
© 2012 Smyth S.r.l.
FLEXIBILITY 1 DIGITALINE & SEWING LINE SMYTH mod. UNIT.The connection of the DIGITALINE with an integrated gathering and sewing line Smyth mod. UNIT gives the possibility to run in line books and catalogues matching traditional signature (offset) and digital printed signature.
Traditional signature
work flow
Delivery of “mix” signature books
T50 Folder
Sewer F1804D
Cross KNIFE Folder
Smyth Gatherer mod.
P12
Digital printed signature
flow
© 2012 Smyth S.r.l.
Smyth Gatherer mod.
P12
Delivery sewn books block composed by
traditional signature
The high level of flexibility of the system gives the opportunity to run SIMULTANEOUSLY both the gathering and sewing line UNIT, producing traditional sewn book blocks composed of traditional signatures, and the DIGITALINE to process digitally printed signatures to be Smyth sewn or glued off line.
Digital printed sheets flow
Delivery exit
digital printed
signature
Sewer F1804D T50 FolderCross KNIFE Folder
Traditional signature
working flow
FLEXIBILITY 2 DIGITALINE & SEWING LINE SMYTH mod. UNIT.
© 2012 Smyth S.r.l.