![Page 1: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/1.jpg)
MAKING SOLAR THERMAL A PART OF YOUR BUSINESSBy: Ross Trethewey, MSMETE2 Engineering, LLC.
Copyright © 2011. R. Trethewey, All rights reserved. No part of this document or file may be used without permission of the author. All diagrams are conceptual only.
![Page 2: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/2.jpg)
What is Solar Thermal?
Harness and convert solar energy into useful thermal energy.
Applications Domestic hot water Space heating Pool heating Process heating Absorption chillers
![Page 3: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/3.jpg)
Why Solar - World Picture
![Page 4: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/4.jpg)
Why Solar- U.S. Gasoline Prices
![Page 5: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/5.jpg)
Why Solar Thermal?
Energy independence/Fluctuating fuel prices Reduce carbon footprint Low Upfront Investment Fast ROI 3-6 Times More Efficient than Solar PV
Output/day: 22.7 kWhArea: 80 ft2
Installed Cost: $10,000
Output/day: 22.3 kWh (76,100 Btu)Area: 456 ft2 (18 panels)Installed Cost: $30,000
![Page 6: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/6.jpg)
But We Don’t Get Enough Sunlight...
Boston Insolation~ 500,000 Btu/ft2 annually
![Page 7: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/7.jpg)
Three Components
Collectors Flat Plate
Evacuated Tube
Pump Station/HX External HX Pump-only Controller included
Storage Tank Storage tank
Indirect tank
Dual Coil tank
![Page 8: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/8.jpg)
Drain Back Systems
Advantages: Uses Water
No Expansion Tank, Air Vent, Check Valve
Safe from power outages
Disadvantages Careful installation-
Everything must slope
Larger pump(s)
Can be noisy
http://www.youtube.com/watch?v=4X1ECpI09Jc
![Page 9: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/9.jpg)
Pressurized Systems
Advantages: Freeze protected
Components do not need to be sloped
Low Wattage Pump
Disadvantages: Check glycol annually
Overheat during power outage or low load
Heat dissipation components or controller (may be required)
http://www.youtube.com/watch?v=D-ZpzDntsZ0&feature=related
![Page 10: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/10.jpg)
Piping Components
Air vent with isolation valve
PRV
Catchment Tank
Expansion Tank
Automatic air vent
Indirect Tank
Pump, check valves, isolation valves, fill valves
Controller
All Components must be rated for High Temperature and Pressure!-Think of a solar system as a boiler that you can’t turn off…-No plastic piping (i.e. PEX)-High temp pipe connections and insulation-Larger expansion tanks
![Page 11: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/11.jpg)
SHW System LayoutsStorage= 1.25 gal/sq. ft of collector area
![Page 12: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/12.jpg)
Collector Performance
SRCC OG-100 Rating Collector Rating only Glazed Flat Plate Evacuated Tube
Snapshot view of collector performance
Plot Efficiency or Use Table Collectors must have OG-100
to receive tax credits
www.solar-rating.org
![Page 13: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/13.jpg)
Which is More Efficient?
Where do the lines intersect?
20°F Ambient, Reasonably Bright Day (250 Btuh/sq. ft), with 120°F fluid temp = Fluid Parameter 0.4
![Page 14: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/14.jpg)
Evacuated Tubes
Heat Pipe and Direct Flow
307.5
6.36.0
4.33.63.63.53.4
2.72.52.1
0 5 10 15 20 25 30 35
Vacuum Insulated PanelPolyurethane Rigid Panel (CFC/HCFC …
Polyisocyanurate Spray FoamClosed Cell Polyurethane Rigid Panel
High Density Fiberglass BattIcynene Spray Foam
Open Cell Polyurethane FoamFiberglass Batt
CellulosePerlite
Fiberglass Rigid PanelVermiculite
Average R-Value per Inch of Various Materials
![Page 15: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/15.jpg)
Which Collector to Use?
Swimming pool70°- 90°F
Domestic hot-water, space heating and high temp applications90 - 130°F 140°- 200°+ F
Absorber(plastics)
Flat Plate collector Vacuum collector
Storage collector
Insulative backing Vacuum tubecollector
Directflow tube
withreflector
withoutreflector
Heatpipe
dryconnection
*Efficiency is not the only factor. Quality, Durability, Service and Cost must also be evaluated!
![Page 16: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/16.jpg)
Space Heating vs. Domestic Water Heating
Space heating requirements of small low energy house
Ener
gy re
quire
men
t (%
)
Space heating requirements of large house
DHW requirements
Solar yield from160 ft2
collectors
Solar yield from 54 ft2
collectors
![Page 17: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/17.jpg)
System DesignSy
stem
effi
cien
cy S
E
Absorber surface area(More collectors)
Sola
r Fra
ctio
n SF
SE
SFMaximum consumer coverage
Maximum collector yield Optimized for
contribution and cost
![Page 18: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/18.jpg)
Project Siting
Azimuth angle Solar South Shading
Inclination angle Annual ~ Latitude - 5° Winter ~ Latitude + 15°
![Page 19: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/19.jpg)
Sales Process
Identify quality leads/applications Site Visit
Solar checklist
Design the system Follow tables for residential systems T*SOL/PolySun report
Quote the system Show Tax Credits/Rebates and System Payback
Get ready to install!
Things that may sneak up on you… Roof mounting/attachments Structural engineering fees
![Page 20: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/20.jpg)
Financial Info
Federal Tax Credit 30% of installed cost (no cap)
State Tax Credit (MA) Residential-15% ($1000)
State Rebate (MA) $25*SRCC Category C rating ($3500)
Utility Rebates National Grid (Gas/Residential)- 15% of installed cost (cap of $1500)
National Grid (Gas/Commercial)- Based on energy output (cap of $100,000)
Other incentives are available….just go to www.DSIREUSA.org
*Pool Heating solar systems do not qualify for tax credits!
![Page 21: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/21.jpg)
Expanding Your Business
Installing Solar New revenue stream Distinguish yourself
Service Contract Annually check solar system And provide regular maintenance on HVAC system
![Page 22: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/22.jpg)
Case Study- Laundromat
Laundromat 2000 gal/day Existing 3x 400 gallon tanks Auxiliary Gas-Fired Water Heater
Solar 25 Flat Plate Collectors
800 Square Feet
Solar Indirect Tank Solar Pump Station
![Page 23: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/23.jpg)
Case Study- Solar Simulation Flat Plate Collectors
![Page 24: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/24.jpg)
Case Study-Feasibility
___________________$37,762
2788 therm/yr * 25 yrSolar Thermal Rate = = $0.54 per therm
![Page 25: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/25.jpg)
Case Study-Residential
Annual Savings with “Standard Equipment”Electric: 4250 kWh (@ $0.16/kWh) = $680.00Oil: 180 gal (@ $3.00/gal) = $540.00Natural Gas: 250 therms (@ $1.80/therm) = $450.00
![Page 26: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/26.jpg)
Let’s Examine A Live System in Operation…
Correctional Facility in NH• Closed loop pressurized
system (Ground mount)• DHW Load: 7000 gal/day
• Kitchen, Laundry, Showers
• 64 Collectors (2560 sq. ft)• 2250 gallons of storage• ~50% SF
![Page 27: Solar Thermal- A Part of Your Business - TE2 Engineering · But We Don’t Get Enough Sunlight... Boston Insolation~ 500,000 Btu/ft2 annually](https://reader034.vdocument.in/reader034/viewer/2022042214/5ebb066689de8203e2361a2f/html5/thumbnails/27.jpg)
Any Questions?Contact: [email protected]