Download - Special Tool Manual
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Geely Special Tools Application Guide
Geely Repair Method1
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Remarks
LC CK MK FC EC718
EC718-RV LC CK MK FC EC718
EC718-RV LC CK MK FC EC718
EC718-RV
1
GL201-001
Input
shaft
oil seal
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS16
0A
JLS170
JLS170B
JLS170B
Inputshaftoilse
al
Inputshaftoilse
al
Inputshaftoilse
al
Inputshaftoilse
al
Inputshaftoilse
al
Inputshaftoilse
al
Application introduction
Use tool GL201-001 together with GL301-002. Then tap the end of the handle with hammer to make the oil seal into the position. Please
refer to the following graphic.
SNPart
NO. Name Graphic Qty
ComponentCate
gory
PurposeInstallation input shaft oil seal
Model Assembly
GL201-001
GL301-002
2
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718
EC718
-RV
2
GL201-002
Mainsh
aft
bearing
(right
side)
outside
ring
remover
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
PurposeRemove Mainshaft bearing (right side) outside ring
SNPart
NO. Name Graphic
Application introduction
Use GL201-002 together with a wrench. Rotate the nut and pull out the outside ring. Please refer to the following graphic.
Qty Cate
gory
Model Assembly Component
GL201-002
3
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Remarks
LC CK MK FC EC
718EC718-
RV LC CK MK FC EC
718EC718-
RV LC CK MK FCEC
718EC718
-RV
3
GL201-003
Mainsh
aft
bearing
(right
side)
outside
ringinstalle
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Mainshaftbearing(L)outsidering
Application introduction
Use GL201-003 together with GL301-002. Then tap the end of the handle with hammer to make bearing outside ring into the position. Please refer to
the following graphic.
Part
NO.
Name Graphic Qty
Component
PurposeInstallation Mainshaft bearing (right side) outside ring
SN Cate
gory
Model Assembly
GL201-003
GL301-002
4
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Remarks
LC CK MK FC EC718EC718-RV LC CK MK FC EC718
EC718-RV LC CK MK FC EC718EC718-RV
4
GL201-004
Mainsh
aft
adjust
tool
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Mainshaftpretens
ionnut
Mainshaftpretens
ionnut
Mainshaftpretens
ionnut
Mainshaftpretens
ionnut
Mainshaftpretens
ionnut
Mainshaftpretens
ionnut
Application introduction
The end (5) of GL201-004 is used with transmission JLS170B. The end (3) of GL201-004 is used with transmission JLS160GJLS160AJLS170.
Please refer to the following graphic.
Cate
gory
Model
PurposeAdjust mainshaft pretension nut
NameSNPart
NO.
Graphic Qty
Assembly Component
GL201-004
5
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Remarks
LC CK MK FC EC718EC718-RV LC CK MK FC EC718
EC718-RV LC CK MK FC EC718EC718-RV
5
GL201-005
Differe
ntial oil
seal
(right
side)
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
differentialoilseal(R)
differentialoilseal(R)
differentialoilseal(R)
differentialoilseal(R)
differentialoilseal(R)
differentialoilseal(R)
Application introduction
Use GL201-005 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.
Component
PurposeInstallation differential oil seal (right side)
Qty Cate
gory
Model Assembly
SNPart
NO.
Name Graphic
GL301-002
GL201-005
6
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Remarks
LC CK MK FC EC718EC718-RV LC CK MK FC EC718
EC718-RV LC CK MK FC EC718EC718-RV
6
GL201-006
Differe
ntial oil
seal
(left
side)
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Differentialoilseal(L)
Differentialoilseal(L)
Differentialoilseal(L)
Differentialoilseal(L)
Differentialoilseal(L)
Differentialoilseal(L)
Application introduction
Use GL201-006 together with GL301-002. Then tap the end of the handle with hammer to make oil seal into the position. Please refer to the following graphic.
Assembly Component
PurposeInstallation differential oil seal (left side)
SNPart
NO.
Name Graphic Qty Cate
gory
Model
GL301-002
GL201-006
7
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Remarks
LC CK MK FC EC
718EC718-RV LC CK MK FC
EC
718EC718-RV LC CK MK FC EC718 EC718-RV
7
GL201-0
07
Gear
shift
and
gear
selecto
r oil
sealinstalle
r
2
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170
B
JLS170
B
Gearshiftandgearse
lectoroilseal
Gearshiftandgearse
lectoroilseal
Gearshiftandgearse
lectoroilseal
Gearshiftandgearse
lectoroilseal
Gearshiftandgearse
lectoroilseal
Gearshiftandgearse
lectoroilseal
Assembly Component
PurposeInstall gear shift and gear selector oil seal
SNPart
NO.
Name Graphic Qty Cate
gory
Model
Application introduction
The A end of GL201-007-02 is used with transimission gear shift oil
seal. Please refer to the following graphic.
The B end of GL201-007-02 is used with transimission gear selector
oil seal. Please refer to the following graphic.
GL201-007 GL201-007
GL201-007-02
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Remarks
LC CK MK FC EC718
EC718-RV
LC CK MK FC EC718
EC718-RV
LC CK MK FC EC718
EC718-RV
8
GL201-008
Installa
tion
adapter
(short
pipe)
1
Gene
ral
Tool
Assembly Component
PurposeUsed as extender when instalingl transmission or other bearing gear
Application introduction
Use GL201-008 together with other tools. Please refer to the following graphic.
SNPart
NO. Name Graphic Qty
Cate
gory
Model
GL201-008
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC EC
718
EC718-
RV LC CK MK FCEC
718EC718
-RV
9
GL201-009
Installa
tion
adapter
(long
pipe)
1
Gene
ral
Tool
Component
PurposeUsed as extender when instalingl transmission or other bearing gear.
Application introduction
Same function as GL201-008. Select to use the two adpaters according to the length of the shaft
and the space.
Qty Cate
gory
Model Assembly
SNPart
NO.
Name Graphic
GL201-009
10
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Remarks
LC CK MK FC EC718
EC718-RV LC CK MK FC EC718
EC718-RV LC CK MK FC EC718
EC718-RV
10
GL201-010
Installa
tion
adapter
(cover)
1
Gene
ral
Tool
Assembly Component
PurposeInstall transmission and other bearing gear.
SNPart
NO. Name Graphic Qty
Cate
gory
Model
Application introduction
Use GL201-010 together with GL201-008 and GL201-009 or other tools. Please refer to the following
graphic.
GL201-010
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC EC
718
EC718-
RV LC CK MK FCEC
718EC718
-RV
11
GL201-011
Input
shaft/m
ainshaf
t gear
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Inputshaft/mainsh
aftgear
Inputshaft/mainsh
aftgear
Inputshaft/mainsh
aftgear
Inputshaft/mainsh
aftgear
Inputshaft/mainsh
aftgear
Inputshaft/mainsh
aftgear
Application introduction
Put gear shaft on the tool of GL201-022, together with GL201-011, GL201-008 and GL201-010 to make gear into the position. Please refer to the
following graphic.
Assembly Component
PurposeInstall input shaft/mainshaft gear
Model
SNPart
NO.
Name Graphic Qty Cate
gory
GL201-010
GL201-011
GL201-022
GL201-008
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC EC
718
EC718-
RV LC CK MK FCEC
718EC718
-RV
12
GL201-012
Input
shaft
bearing
(right
side)
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Inputshaftbearin
g(R)
Inputshaftbearin
g(R)
Inputshaftbearin
g(R)
Inputshaftbearin
g(R)
Inputshaftbearin
g(R)
Inputshaftbearin
g(R)
Assembly Component
PurposeInstall input shaft bearing (right side)
SNPart
NO.
Name Graphic Qty Cate
gory
Model
Application introduction
Use GL201-012 together with GL201-008 and GL201-010 to make gear into the position. Please refer to the
following graphic.
GL201-012GL201-022
GL201-008GL201-010
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC EC
718
EC718-
RV LC CK MK FCEC
718EC718
-RV
13
GL201-013
Input
shaft/m
ainshaf
t
bearing
(left
side)remov
er
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Inputshaft/mainshaftbearing(L)
Inputshaft/mainshaftbearing(L)
Inputshaft/mainshaftbearing(L)
Inputshaft/mainshaftbearing(L)
Inputshaft/mainshaftbearing(L)
Inputshaft/mainshaftbearing(L)
Application introduction
Support with GL201-016 and make A side of GL201-013 center-aligned to
the left side of input shaft to extrude the left bearing of input shaft. Please
refer to the following graphic.
Assembly Component
PurposeRemove input shaft/mainshaft bearing (left side)
SNPart
NO.
Name Graphic Qty Cate
gory
Model
Make B side of GL201-013 center-aligned to the left side
of mainshaft to extrude the left bearing of mainshaft.
Please refer to the following graphic.
GL201-013 GL201-013
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC EC
718
EC718-
RV LC CK MK FCEC
718EC718
-RV
14
GL201-014
Mainsh
aft
bearing
(right
side)
remov
er
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS16
0A
JLS170
JLS170B
JLS170B
Mainshaftbearing
(R)
Mainshaftbearing
(R)
Mainshaftbearing
(R)
Mainshaftbearing
(R)
Mainshaftbearing
(R)
Mainshaftbearing
(R)
Qty Cate
gory
Model Assembly
SNPart
NO.
Name
Use GL201-014 together with GL201-010. Make tool center-aligned with
mainshaft to make the bearing into the position. Please refer to the
following graphic.
Application introduction
Use GL201-014 together with GL201-016. Use chuck to lock the bearing inner ring.
Make tool center-aligned with mainshaft to extrude the bearing. Please refer to the
followin ra hic.
Component
PurposeInstall and remove mainshaft bearing (right side)
Graphic
GL201-014
GL201-014
GL201-022
GL201-016
GL201-010
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
15
GL201-015
Diiffere
ntial
bearing
(both
sides)
installe
r
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Diifferentialbearing(both
sides
Diifferentialbearing(both
sides)
Diifferentialbearing(both
sides)
Diifferentialbearing(both
sides)
Diifferentialbearing(both
sides)
Diifferentialbearing(both
sides)
Component
PurposeInstall diifferential bearing (both sides)
Assembly
Qty Cate
gory
Model
SNPart
NO. Name Graphic
Application introduction
Use GL201-015 together with GL201-008 and GL201-010. Make tool center-aligned with differential bearing to make the bearing
into the osition. Please refer to the followin ra hic.
GL201-015
GL201-010 GL201-010
GL201-015
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718
EC718
-RV
16
GL201-016
Chuck 1
Gene
ral
Tool
PurposeUsed as support when install and remove the bearing or gear, etc.
Application introduction
When using chuck, do make it horizontal and fasten the nut. Please refer to the following graphic.
Qty Cate
gory
Model Assembly
SNPart
NO. Name Graphic
Component
GL201-016
GL201-016
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718
EC718
-RV
17
GL201-017
Differe
ntial
bearing
remov
er
2
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
differentialbearing
differentialbearing
differentialbearing
differentialbearing
differentialbearing
differentialbearing
PurposeRemove differential bearing
Model Assembly Component
Application introduction
Fix GL201-017. Use wrench to rotate the screw to pull out the bearing. Please refer to the
following graphic.
SNPart
NO. Name Graphic Qty
Cate
gory
GL201-017-02
GL201-017-01
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718
EC718
-RV
18
GL201-018
Differe
ntial
axis
pin
remov
er
(Punch
)
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
differential
differential
differential
differential
differential
differential
SN Cate
gory
Model Component
PurposeRemove differential axis pin
Application introduction
3mm punch.
Part
NO. Name Graphic Qty
Assembly
GL201-018
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
19
GL201-019
Gear
shift
punch
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Gearshift
Gearshift
Gearshift
Gearshift
Gearshift
Gearshift
QtySNPart
NO.
Component
PurposeRemove gear shift axis pin
Application introduction
5mm punch
Name Graphic Cate
gory
Model Assembly
GL201-019
20
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
20
GL201-020
Speed
sensor
remov
er
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
Speedsensor
Speedsensor
Speedsensor
Speedsensor
Speedsensor
Speedsensor
Component
PurposeRemove speed sensor
Name Graphic
Application introduction
Use GL201-020 together with wrench. Rotate the nut to pull out the speed sensor. Please refer to
the following graphic.
Qty Cate
gory
Model Assembly
SNPart
NO.
GL201-020
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Remarks
LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718
-RV
21
GL201-021
Circlip
remov
er
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
circlip
circlip
circlip
circlip
circlip
circlip
Application introduction
Adjust forepaw to the correct size and fix it. Stuck circlip openings. Tapping with a hammer to remove the circlip. Please refer to the following graphic.
Model
Graphic Qty Cate
gory
PurposeRemove circlip
Assembly Component
SNPart
NO. Name
GL201-021
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Remarks
LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718
-RV
22
GL201-022
Input
shaft/m
ainshaf
t
installa
tion
pad
1
Trans
missi
on
tool
JLS160G
JLS160G
JLS160G,JLS160A
JLS170
JLS170B
JLS170B
inputshaft/mains
haft
inputshaft/mains
haft
inputshaft/mains
haft
inputshaft/mains
haft
inputshaft/mains
haft
inputshaft/mains
haft
SNPart
NO. Name Graphic Qty
Cate
gory
Model Assembly Component
PurposeInstall Input shaft/mainshaft gear and bearing.
Application introduction
Use as pad when installing the Input shaft/mainshaft gear and bearing by using GL201-022 to
avoid broken of bearing end.
GL201-022
23
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Remarks
LC CK MK FC EC
718EC718-
RV LC CK MK FC EC
718EC718-
RV LC CK MK FCEC
718EC718
-RV
23
GL301-001
Oxyge
n
sensor
socket
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
oxygensensor
oxygensensor
oxygensensor
oxygensensor
oxygensensor
SNPart
NO.
Name Graphic Qty Cate
gory
Model Assembly Component
PurposeRemove and install oxygen sensor.
Application introduction
Use Gl301-001 together with wrench. Disconnect the connector to protect the harness before
rotating the wrench. Please refer to the following graphic.
GL301-001
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
24
GL301-002
Genera
l
handle
1
Gene
ral
Tool
Application introduction
Use Gl301-001 together with other tools. If necessary, use hammer to tap the end of the handle. Please refer to the following graphic.
SN Name Graphic Qty Cate
gory
Part
NO.
ComponentAssemblyModel
GL201-009
GL201-010
GL201-007
GL201-002
GL301-014
GL301-015
GL301-003
GL301-002
25
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
25
GL301-003
Spark
plug
jacket
seal
installe
r
1Engin
e tool
MR479QA
JL481QA
Sparkplugjacketseal
Sparkplugjacketseal
Assembly ComponentModel
Graphic Qty Cate
gorySN
Part
NO.
PurposeInstall spark plug jacket seal.
Name
Application introduction
Use Gl301-003 together with GL301-002. Then use hammer to tap the end of the handle to make the seal into the position. Please refer to the following graphic.
GL301-002
GL301-003
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Remarks
LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718
-RV
26
GL301-004
Camsh
aft oil
seal
installe
r
1Engin
e tool
MR479QA
JL481QA
Camshaftoilseal
Camshaftoilseal
SN Part
NO. Name Graphic Qty
Cate
gory
Model Assembly Component
PurposeInstall camshaft oil seal
Application introduction
Coated with a layer of oil in the oil seal lip, and then use GL301-004 install the oil seal onto the cam.
GL301-004
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
27
GL301-005
Air
intake
camsh
aft
gear
adjust
tool
2Engin
e tool
MR479QA
JL481QA
Camshaft
Camshaft
Camshaft
Installation :
Stable fix camshaft hexagonal section, use GL301-005-01 to rotate the
passive gear to make the fixed hole aligned. Then screw GL301-005-02.
Model Assembly Component
PurposeAlign the camshaft active gear with the hole of passive gear.
Qty Cate
gorySN
Part
NO. Name Graphic
Application introduction
First engine timing. Then remove the two bolts with the No. 1 bearing cap,
Screw GL301-005-02 into the camshaft gear screw hole, make it into the
position.
GL301-005-01
GL301-005-02
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
28
GL301-006
Valve
lifter oil
seal
remov
er
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
valvelifteroilseal
valvelifteroilseal
valvelifteroilseal
valvelifteroilseal
valvelifteroilseal
valvelifteroilseal
Purpose:Remove valve lifter oil seal
Application introduction
Use GL301-006 to clip the valve lifter oil seal to pull it out. Please refer to the following graphic.
Qty Cate
gorySN
Part
NO. Name Graphic
Model Assembly Component
GL301-006
29
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
29
GL301-007
Valve
lifter oil
seal
installe
r
1Engin
e tool
JL4G18
JL4G18D
JL4G18D
valvelifteroilseal
valvelifteroilseal
valvelifteroilseal
Qty Cate
gorySN
Part
NO. Name Graphic
PurposeInstall valve lifter oil seal
Application introduction
Apply engine oil on the new seal, and set it in the GL301-007 front-end. Then install the seal onto the Valve tube.
Model Assembly Component
GL301-007
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
30
GL301-008
Valve
lifter oil
seal
installe
r
1Engin
e tool
MR479QA
JL481QA
valvelifteroilseal
valvelifteroilseal
Model Assembly Component
SNPart
NO. Name Graphic
Cate
goryQty
PurposeInstall valve lifter oil seal
Application introduction
Apply engine oil on the new seal, and set it in the GL301-008 front-end. Then install the oil seal onto the valve tube.
GL301-008
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
31
GL301-009
Valve
tube
remov
er and
installe
r
1Engin
e tool
JL4G18
JL4G18D
JL4G18D
Valvetube
Valvetube
Valvetube
Model Assembly Component
PurposeRemove and install valve tube
Qty Cate
gorySN
Part
NO. Name Graphic
Application introduction
Pull out the valve lifter and put the GL301-009-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-009-02 to install the valve tube.
GL301-009-01
GL301-009-02
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
32
GL301-010
Valve
tube
remov
al and
installe
rs
1Engin
e tool
MR479QA
JL481QA
Valvetube
Valvetube
PurposeRemove and install valve tube
Application introduction
Pull out the valve lifter and put the GL301-010-01 into the valve tube. Tap with a hammer to remove the velve tube. Use GL301-010-02 to install the valve tube.
SN Part
NO. Name Graphic Qty
Cate
gory
Model Assembly Component
GL301-010-01
GL301-010-
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
33
GL301-011
Valve
clearan
ce
adjust
ment
tool
2Engin
e tool
MR479QA
JL481QA
Valveclearance
Valveclearance
Application introduction
Qty Cate
gorySN
Part
NO. Name Graphic
Model Assembly
PurposeUse this tool to replace the valve gasket
Component
GL301-011-01 GL301-001-02
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Remarks
LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RV LC CK MK FC
EC
718
EC718
-RV
35
GL301-013
Cranks
haft
front oil
seal
installe
r
1Engin
e tool
MR479QA
JL481QA
Crankshaftfronto
ilseal
Crankshaftfronto
ilseal
ComponentAssemblyCate
gorySN
Part
NO. Name Graphic Qty
PurposeInstallation Crankshaft f ront oil seal
Model
Application introduction
Apply a layer of engine oil on the oil seal lips, then use GL301-013 to make oil seal into the position.
GL301-013
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
37
GL301-015
Cranks
haft
rear oil
sealinst
aller
2Engin
e tool
JL4G18
JL4G18D
JL4G18D
Crankshaftrearoilseal
Crankshaftrearoilseal
Crankshaftrearoilseal
Graphic
Model Assembly Component
Application introduction
Apply a layer of engine oil on the oil seal lips, then use GL301-015-02 to
guide oil seal into the position.
Use GL301-015-01 together with general handle. Then use
hammer tap the end of the handle to make oil seal into the
position.
PurposeInstallation Camshaft oil seal
Qty Cate
gorySN
Part
NO. Name
GL301-015-02
GL301-002
GL301-015-01
38
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
38
GL301-016
Piston
pin
remov
er and
installe
rs
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Pistonpin
Pistonpin
Pistonpin
Pistonpin
Pistonpin
Model AssemblyCate
gory
Purpose:Remove and install piston pinApplication introduction
1. Check piston pin to determine the depth of the load. Before remove piston
pin, install GL301-016-01 into GL301-016-04 first. Put the piston on the tool,
then ad ust the screw at the bottom to the ri ht lace.
2. Push the piston pin out. Please refer to the following
graphic.
Part
NO. Name Graphic Qty
Component
SN
Remove Piston pin Installation Piston pin
GL301-016-01
GL301-016-05
GL301-016-02
GL301-016-04
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
39
GL301-017
Clutch
alignm
ent tool
3Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Clutch
Clutch
Clutch
Clutch
Clutch
Application introduction
Refer to the following graphic to use this tool. GL301-017-03 can be used with
engine: R481QAJL481QAMR479QA
Qty Cate
gory
Model Assembly
SN Part
NO. Name Graphic
GL301-017-01 can be used with engine4G18
4G18D.
Purpose: Align the clutch .
Component
GL301-017-03 GL301-017-02
GL301-017-01
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
40
GL301-018
Camsh
aft
positio
ning
tool
1Engin
e tool
JL4G18
JL4G18D
JL4G19D
Camshaft
Camshaft
Camshaft
Cate
gory
Component
Application introduction
Before remove the timing chain, clip GL301-018 on the two camshaft six- shape place and adjust to the appropriate location. Then tighten the screw to fix the
camshaft. Remove the timing chain to repair; Before install the timing chain, adjust the camshaft postion. Clip the tool on the two camshaft six-shape place, it is
not necessar to ad ut the timin when usin this method to install the timin chain.
PurposeInstall timing chain.
SNPart
NO. Name Graphic Qty
Model Assembly
GL301-018
41
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
41
GL301-019
Engine
support
bar
1Engin
e tool
Application introduction
Put both ends of GL301-019 on the fenders. Adjust the tool hook to hook
the engine right lug and keep the boom upright. Rotate nut, so that the
hook close contact, not too much force. Loose the fix screw to remove the
transmission assembly but the engine keep its position.
NoteDo not use this tool to carry the entire weight of the engine and transmission assembly.
Model Assembly Component
If stil l can not hook the engine right side lug after the
adjustment, you can choose to use an iron chain to hook the
two lugs, and then hook the tool hook. Then take the same
procedure as above.
PurposeTo keep the engine at the position on the vehilce when remove and installl the transmission.
SN Part
NO. Name Qty
Cate
goryGraphic
GL301-019GL301-019
chain
42
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
42
GL301-020
Cranks
haft
fixed
tool
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
crankshaftpulley
crankshaftpulley
crankshaftpulley
crankshaftpulley
crankshaftpulley
SN Part
NO. Name Graphic
Application introduction
Use GL301-020 to fix the crankshaft pulley and use corresponding socket
wrench to remove and install the locking nut. The graphic in the upper right
corner showes the state. A l with en ine: MR479QA, JL4G18, JL4G18D.
Component
take out GL301-020-03
Purpose: Fix crankshaft pulley,remove and install locking nut.
Qty
Model AssemblyCate
gory
The graphic in the upper left corner showes the state. Apply
with engine: JL4G18A.
GL301-020 GL301-020
GL301-020-3
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
43
GL301-021
Flywhe
el fixed
tool
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Flywheel
Flywheel
Flywheel
Flywheel
Flywheel
Component
Qty Cate
gory
Model Assembly
SN Part
NO. Name Graphic
PurposeTo fix the flywheel.
Application introduction
Select the different fix style according to different hole. Refer to the following graphic.
GL301-021-01
GL301-021-02
Threaded holeLi ht
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
44
GL301-022
Timing
chain
fixed
tool
1Engin
e tool
JL4G18
Timingchain
Model Assembly Component
PurposeTo keep the timing chain relative position.
Qty Cate
gorySN
Part
NO. Name Graphic
Application introduction
When repairing associated componentsif not need to replace timing chain, use GL301-022 to support the timing chain. Refer to the following graphic.
GL301-022
45
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
45
GL301-023
Valve
spring
compre
ssor
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Model Assembly Component
SN Part
NO. Name Graphic Qty
Cate
gory
PurposeCompress valve spring to remove and install associated repair.
Application introduction
The 25mm end is fit for engine: MR479QAJL481QA; The 23mm end is fit for engine:JL4G18JL4G18D. Refer to the following graphic.
GL301-023
46
M d l A bl C
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVCK MK FC
EC
718EC718
-RV
46
GL301-024
Magnet
ic
suction
rod
1
Qty Cate
gorySN
Part
NO. Name Graphic
Model Assembly Component
PurposePick up valve gasket, valve locking piece, steel screws and other components.
Application introduction
Use GL301-024 to pick up valve locking piece. Refer to the following graphic.
GL301-024
47
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
47
GL301-025
Oil pan
remov
er
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Oilpan
Oilpan
Oilpan
Oilpan
Oilpan
PurposeRemove oil pan
Application introduction
First remove oil pan screw. Then place the tool correctly and tap it with a hammer with appropriate force to sperate the cylinder and the oil panas showed below.
Model Assembly Component
QtySN Part
NO. Name Graphic
Cate
gory
GL301-025
48
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Remarks
LC CK MK FC EC
718
EC718-
RV
LC CK MK FC EC
718
EC718-
RV
LC CK MK FCEC
718
EC718
-RV
48
GL301-026
Oil
filter
wrench
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Oilfilter
Oilfilter
Oilfilter
Oilfilter
Oilfilter
Component
PurposeRemove and install oil filter
Qty Cate
gory
Model Assembly
SN Part
NO. Name Graphic
Application introduction
Use GL301-026 together with a wrench to emove and install oil filter.
GL301-026
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Remarks
LC CK MK FC EC
718
EC718-
RV
LC CK MK FC EC
718
EC718-
RV
LC CK MK FCEC
718
EC718
-RV
49
GL301-027
Piston
installe
r
1Engin
e tool
MR479QA
JL481QA
JL4G18
JL4G18D
JL4G18D
Piston
Piston
Piston
Piston
Piston
Application introduction
Use GL301-027 to clamp the piston ring. Align the piston with the cylinder and tap the piston with a copper rod to make it into the position.
Model Assembly
PurposeClamp piston ring to install piston
Component
Graphic QtySN Part
NO. Name
Cate
gory
GL301-027
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Remarks
LC CK MK FC EC
718
EC718-
RV
LC CK MK FC EC
718
EC718-
RV
LC CK MK FCEC
718
EC718
-RV
51
GL301-029
Sealing
clip2
Engin
e tool
Oilpipe
Oilpipe
Oilpipe
Oilpipe
Oilpipe
Cate
gory
PurposeTo clip one end of the oil pipe to prevent oil leakage.
SN Part
NO. Name Graphic Qty
Model Assembly Component
Application introduction
Use GL301-029 to clip the oil pipeas shown below.
GL301-029
52
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Remarks
LC CK MK FC EC
718
EC718-
RV
LC CK MK FC EC
718
EC718-
RV
LC CK MK FCEC
718
EC718
-RV
52
GL401-001
Half
shaft
inner
cage
remov
er
1Chas
sis
halfshaft
halfshaft
ComponentCate
gorySN
Part
NO. Name Graphic Qty
PurposeRemove half shaft
Application introduction
Use front-end wire rope trap the cage and fix it. Then use a inertia hammer to pull out the half shaft, as shown below.
Model Assembly
GL401-001
53
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Remarks
LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718
EC718
-RV
53
GL401-002
Rear
axle
sleeve
remov
er and
installe
r
3Chas
sis
Rearaxlesleeve
Rearaxlesleeve
2. To iInstall rear axle sleeve, use GL401-002-04 instead of GL401-
002-03. Tighten the bolts to pull out the sleeve.
GraphicPart
NO.
ComponentModel Assembly
Application introduction
1. To remove rear axle sleeve, first use the tool in the right small graphic to
tap the sleeve out with about 8mm, then use GL401-002-05 to hang outer wall,
and use GL401-002-06 to tighten to prevent slipping, and then use wrench
tighten the bolts to pull out the sleeve.
PurposeRemove and install Rear axle sleeve
Qty Cate
gorySN Name
GL401-002-01
GL401-002-05GL401-002-03
GL401-002-04GL401-002-06GL401-002-03
GL401-002-02
54
RemarksModel AssemblyPart
ComponentCate
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
54
GL401-003
Frontaxle
wheel
hub
bearing
remover
and
installer
5Chas
sis
Frontaxlewheelhub
bearing
Frontaxlewheelhub
bearing
SN Part
NO.Qty
Cate
goryName Graphic
PurposeRemove and install f ront axle wheel hubbearing
1.Remove front axle wheel hub 2.Remove front axle wheel hub
shaft bearing inner ring
Tool number
Application introduction
GL201-010
GL201-008GL401-003-01
GL401-003-02
GL201-016
GL401-003-01
GL401-003-02
GL401-003-03
GL401-003-05
GL401-003-04
GL401-003-01GL401-003-02
55
RemarksComponentPart Cate
Model Assembly
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
GL401-003
Front
axle
wheel
hub
bearing
remover
and
installer
5Chas
sis
Frontaxlewheelhub
bearing
Frontaxlewheelhub
bearing
Continue
d
SN Part
NO. Name Graphic Qty
Cate
gory
PurposeRemove and install f ront axle wheel hubbearing
Application introduction
5.Install front axle hub shaft4.Install wheel hub bearing3. Put the bearing inner ring into the front axle hub
and push out the wheel hub bearing, as shown below.
GL201-010
GL201-009
GL401-003-03
GL401-003-05
GL401-003-04
GL401-003-01
GL401-003-04
56
RemarksCatePart
Model Assembly Component
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
55
GL401-004
Front
axle
wheel
hub
punch
1Chas
sis
Frontaxlewheelhub
nut
Frontaxlewheelhub
nut
Cate
goryQtySN
Part
NO. Name Graphic
PurposePunch the locked place to remove front axle wheel hub nut.
Application introduction
1. Insert the tip of GL401-004 into the crimping gap, use hammer to tap the other end of the tool until the crimping completely loose, unscrew the locking nut.
GL401-004
57
Remarks
Qt Cate
SN Part
N G hi
Model Assembly Component
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
56
GL401-005
Rear
brake
slave
cylinde
r
positio
ner
1Chas
sis
Rearbrakeslavecylin
der
Rearbrakeslavecylin
der
PurposeReplace the rear brake pad.
Application introduction
Remov the wheel and brake pads. Place GL401-005 well and tighten screws to make brake slave cylinder back to the position, as shown below.
QtyCate
gorySN
a t
NO. Name Graphic
GL401-005
58
RemarksModel Assembly Component
Qty Cate
SN Part
Name Graphic
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
57
GL401-006
Ball
joint
remov
er
1Chas
sis
SteeringTieRod
BallJoint
SteeringTieRod
BallJoint
PurposeRemove ball joint
Application introduction
As shown below, first f ix the rope reliable to prevent falling injuries, and then use wrench rotating screw to press out the tie rod ball.
Qtygory
SNNO.
Name Graphic
GL401-006
59
Remarks
EC EC ECQty Cate
SN Part
Name Graphic
Model Assembly Component
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
58
GL401-007
Shock
spring
compre
ssor
1Chas
sis
Shocksping
Shocksping
Qtygory
SNNO.
Name Graphic
PurposeRemove the shock nut.
Application introduction
As shown below, install the tool properly on the shock spring. Simultaneously tightening bolts on
both sides to compress the shock spring smoothly. When releasing the spring, also
simultaneousl loose bolts on both sides.
GL401-007
60
Remarks
EC EC EC
Assembly Component
SN Part
Name Graphic QtyCate
Model
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
59
GL401-008
Fule
pump
remov
er and
installe
r
1Chas
sis
Fulepump
Fulepump
SNNO.
Name Graphic Qty
Application introduction
First disconnect the fuel discharge pipe, main pipe and wiring harness, use GL401-008 in conjunction with the wrench. Rotate wrench to remove and install fuel
pump cap.
gory
PurposeRemove and install fule pump cap.
GL401-008
61
Remarks
EC EC718 EC EC718 EC EC718Qty Cate
SN Part
NOName Graphic
Model Assembly Component
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
60
GL401-009
Steerin
g
machin
e nut
adjust
tool
2Chas
sis
Steeringmachine
nut
Steeringmachine
nut
Purpose: Adjust steering machine nut
Application introduction
Use GL401-009-01 to loose locking nut, and then use GL401-009-02 to adjust to the best position.
Qtygory
SNNO.
Name Graphic
GL401-009-01
GL401-009-02
62
Remarks
EC EC718 EC EC718 EC EC718SN Part
NO Name Graphic Qty
Cate
gory
Model Assembly Component
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LC CK MK FC EC
718
EC718-
RV LC CK MK FC
EC
718
EC718-
RVLC CK MK FC
EC
718EC718
-RV
61
GL401-010
Steerin
g
wheel
remov
er
1Chas
sis
Steerinigwheel
Steerinigwheel
NO.p
PurposeRemove steering wheel
Application introduction
Screw the two screws of GL401-010 into the threaded holes in the steering wheel, as shown below. Screw the middle both with a wrench to pull out the steering
wheel.
ygory
GL401-010
63
Remarks
C C CEC EC718-
C C CEC EC718-
C C CEC EC718
Component
Qty Cate
gorySN
Part
NO Name Graphic
Model Assembly
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LC CK MK FC EC
718
EC718
RV LC CK MK FC
EC
718
EC718
RVLC CK MK FC
EC
718EC718
-RV
62
GL401-011
Clamp
plier1
Chas
sis
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
goryNO.
PurposeInstall dust cover clamp
Application introduction
Clip the dust cover clamp with GL401-011, as shown below.
GL401-011
64
Remarks
LC CK MK FC EC EC718-
LC CK MK FC EC EC718-
LC CK MK FCEC EC718Graphic
Model Component
SNPart
NO Name Qty
Cate
gory
Assembly
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LC CK MK FC718
EC718
RV LC CK MK FC
718
EC718
RVLC CK MK FC
718EC718
-RV
63
GL501-001
Interior
and
exterior
decorat
ionrem
over
5
Interior
and
exteri
or
decor
ation
interiorandexterior
decoration
interiorandexterior
decoration
interiorandexterior
decoration
interiorandexterior
decoration
interiorandexterior
decoration
interiorandexterior
decoration
NO.
PurposeRemove buckle, interior and exterior decorative plate, etc.Application introduction
Remove decorative plate, buckle, CD, etc. As shown below.
gory
65
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8/14/2019 Special Tool Manual
66/66