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Spun Yarn SystemsCompany Presentation 2008
August 2008
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2Company Presentation SYS August 2008 EB M-SYS
Spun Yarn Systems
Spinning Systems for your Success
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3Company Presentation SYS August 2008 EB M-SYS
Spun Yarn Systems
Production System from Bale to Yarn
RotorSpinning
RingSpinning
Blowroom andCarding
SpinningPreparation
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4Company Presentation SYS August 2008 EB M-SYS
SYS Production System
Rieter Ring System
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5Company Presentation SYS August 2008 EB M-SYS
SYS Production System
Rieter Rotor System with Process Shortening
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6Company Presentation SYS August 2008 EB M-SYS
SYS Production System
A 11 UNIfloc – The High Flexible Bale Opener
• Unique take-off roller with individually replaceable teeth
• Effective take-off of small tufts for successful cleaning processes
• Up to 130 bales per machine side and 4 assortments
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7Company Presentation SYS August 2008 EB M-SYS
SYS Production System
B 71 / B 75 UNImix – Blending Machine
• Efficient blending with the 3-point blending process:
• B 71 with blending performance of up to 800 kg/h
• B 75 with blending performance of up to 1200 kg/h
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8Company Presentation SYS August 2008 EB M-SYS
SYS Production System
C 60 Card – The Concept for Excellence
• Innovative new carding concept with a working width of 1.5 m
• Production up to 240 kg/h for rotor spinning applications
• Up to 50 % more production on the same carding floor area
• Efficient trash removal thanks to higher centrifugal forces
• Modular machine design for
• fast and easy maintenance
• customized card configuration with 1 or 3 licker-in
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9Company Presentation SYS August 2008 EB M-SYS
SYS Production System
RSB-D 40 - Drawing in Perfection
• 1 100 m/min delivery speed, 90 % practical efficiency, 0.4 CV % (1m) at maximum speed
• Self-adjusting autoleveller AUTOset
• Rieter Quality Monitor RQMincl. thick place detection
• Technological assistancewith the expert system SLIVERprofessional
• Proven automation with CANlink
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10Company Presentation SYS August 2008 EB M-SYS
SYS Production System
RSB-D 40 - Drawing in Perfection
• 1 100 m/min delivery speed, 90 % practical efficiency, 0.4 CV % (1m) at maximum speed
• Self-adjusting autoleveller AUTOset
• Rieter Quality Monitor RQMincl. thick place detection
• Technological assistancewith the expert system SLIVERprofessional
• Proven automation with CANlink
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11Company Presentation SYS August 2008 EB M-SYS
SYS Production System
SB-D 11 – Single-Head Drawframe without levelling
• Best price-/ performance ratio
• High productivity by max. 1 100 m/min
• High efficiency with
• Automatic can changer for 600 mm and 1 000 mm cans
• Empty can feeding magazine with 1-2 cans
• Pneumatically supported sliver insertion
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12Company Presentation SYS August 2008 EB M-SYS
SYS Production System
Combing Preparation E 32 UNIlap / E 35 OMEGAlap
• UNIlap E 32 for combing setswith an output up to 300 kg/h
• OMEGAlap E 35 for combing sets with an output up to 520 kg/h
• New winding principle with a revolutionary belt technology
• Outstanding lap quality and uniformity
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13Company Presentation SYS August 2008 EB M-SYS
SYS Production System
E 66, E 76 Combers - The Benchmark in Combing
• 500 nips per minute (real)
• E 66 - Production up to 72 kg/h
• E 76 - Production up to 74 kg/h
• Best yarn quality with up to 3% raw material savings
• ROBOlap and SERVOlap for E 76 - Unique mill proven combing automation
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14Company Presentation SYS August 2008 EB M-SYS
SYS Production System
E 25 SERVOlap– Lap transport system
• Fully automatic lap transport system SERVOlap E 25
• Transport of 8 laps at a time from UNIlap / OMEGAlap to comber.
• Empty tubes are automatically transported back
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15Company Presentation SYS August 2008 EB M-SYS
SYS Production System
F 35 Roving Frame - The Perfect Preparation for Ring Spinning
• High efficiency due to only 2 minutes doffing time
• Low energy consumption with multi-motor drive system
• Smooth and even running with tooth belt for flyer and spindle
• Up to 160 spindles
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16Company Presentation SYS August 2008 EB M-SYS
SYS Production System
G 35 Ring Spinning Machine - Experience in Quality and Flexibility
• SERVOgrip - revolutionary doffing without underwinding
• FLEXIstart – spinning start and spin-off in quarter sections by push button
• INTERcool - 15% cost savings with integrated cooling system
• Ri-Q-Draft - highest flexibility with drafts up to 80-fold
• ISM – individual spindle monitoring
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17Company Presentation SYS August 2008 EB M-SYS
SYS Production System
K 45 ComforSpin Machine - Competence in Compacting
• Market leader in compact spinning
• Perfect COM4 yarn structure for unrivalled comfort in wearing
• Constant long-term yarn quality
• Compacting unit with:
• Wear-free suction drum
• Controlled fiber guidance
• High compacting efficiency
• Adjustable clamping distance
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18Company Presentation SYS August 2008 EB M-SYS
SYS Production System
ISM - Individual Spindle Monitoring
• ISM improves quality and productivity of ring spinning machines G 35 and K 45
• One sensor per each spindle
• Status indication with LED: running spindle, slipper spindle, ends down
• 3 level operator guide system: spindle, section and machine head
• Data collection and analysis with SPIDERweb possible
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19Company Presentation SYS August 2008 EB M-SYS
SYS Production System
R 40 Rotor Spinning Machine - Innovation in Automated Rotor Spinning
• Superior yarn quality with the most advanced SC-R spinbox
• Maximum productivity with up to 500 spinning positions
• Delivery speed up to 350 m/min and rotor speed up to 160’000 rpm
• Unique AEROpiecing® technology for ComfoRo® yarn with invisible, yarn-like piecings
• Extremely short cycle time for piecing and package change (< 25 s)
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20Company Presentation SYS August 2008 EB M-SYS
SYS Production System
BT 923 – Benchmark in Semi-automated Rotor Spinning
• C 120 spin box with optimal trash removal
• Rotor speed up to 110’000 rpm and delivery up to 200 m/min
• Up to 360 spinning units
• 2 independent side drives and 2 conveyor belts for more flexibility
• Semiautomatic AMIspin®
piecing system and Qtop®
• Optional slub yarn device
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21Company Presentation SYS August 2008 EB M-SYS
Spun Yarn Systems
Spinning Systems for your Success
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22Company Presentation SYS August 2008 EB M-SYS
System Supply - More than products
Spun Yarn Systems – Systems for success
Technologysystem
Managementsystem
Support system
Com4®
ComfoRo®
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23Company Presentation SYS August 2008 EB M-SYS
SYS Support System
Service at your Doorstep
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24Company Presentation SYS August 2008 EB M-SYS
SYS Support System
Spare Parts – for Permanent Production Quality
• Spare parts, technology parts and wear parts for consistent yarn quality
• Conversion and retrofit kits for upgrades of older generations of machines
• Worldwide service network for short delivery periods
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25Company Presentation SYS August 2008 EB M-SYS
SYS Support System
Rieter In-mill Training
• Tailor made courses in customer spinning mills
• Highly qualified instructors
• Training with respect to mill specific demands
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26Company Presentation SYS August 2008 EB M-SYS
SYS Technology System
Research from Fibre to Fabric
Com4®
ComfoRo®
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27Company Presentation SYS August 2008 EB M-SYS
SYS Technology System
Competitive Advantage with Rieter Yarns
Com4®
ComfoRo®
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28Company Presentation SYS August 2008 EB M-SYS
SYS Technology System - Rieter Yarns
Com4®
• Market-leading compact yarn produced on the K 45 ComforSpin machine
• Low hairiness, unmatched tenacity and elongation values
• New Com4® applications:
- Com4®core – compacted core-spun yarn- Com4®twin – compacted spin-twisted yarn- Com4®vario – compacted effect yarn- Com4®light – adapted compacting effect
Com4®
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29Company Presentation SYS August 2008 EB M-SYS
SYS Technology System - Rieter Yarns
ComfoRo®
• ComfoRo® rotor yarn with unequalled yarn uniformity
• Innovative AEROpiecing® piecing technology on the robot of the R 40 for invisible, yarn-like piecings
• Superior pilling resistance and high elasticity in the end products
• Cooperation with ComfoRo® partners in down stream processing (weaving, warping, knitting, finishing)
ComfoRo®
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30Company Presentation SYS August 2008 EB M-SYS
SYS Management System
Engineering from Project to Production
Feasibility studies Mill planning Project management
- Simulation- Spinning schedule- Production costs
- Layout- Automation- Infrastructure
- Engineering- Coordination- Hand-over
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31Company Presentation SYS August 2008 EB M-SYS
SYS Management System
Mill Automation from Bale to Yarn
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32Company Presentation SYS August 2008 EB M-SYS
SYS Management System
SPIDERweb - The Mill Monitoring System
• One single data system for mill monitoring from blowroom to spinning
• Quick identification of weak points in production
• Optimized selection of raw material blends on the basis of sound quality data
• Long term database allows efficiency comparison of lots
• Remote access to mill data with SPIDERweb