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SUMMER INTERNSHIP PROJECT ON
Analysis of the products and raw materials of different plants in
By: Parmit Baghel
STEEL AND POWER
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View of Jindal Steel & Power Raigarh
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INTRODUCTION Spread over a geographical area of 1800
Acres. Water requirement is fulfilled by surface as
well as ground water. Annual turnover of over US $2.3 billion (Rs.
11,000 crore). 3-MTPA steel production capacity. It has an installed 353-MW Captive Power
Plant (CPP)
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CUSTOMERS ANDRITZ HYDRO
Private Ltd. Balco BHEL Goindwal BHEL Hyderabad BHEL Tiruchirapalli Bhilai Steel Plant Bhushan Power and
Steel ltd. Bhushan Steel ltd.
SHADEED iron and steel LLC Oman
JSW steel ltd. L&T MHI – Hazira Metalock METSO minerals N.M.D.C Monnet Ispat &
Energy Ltd Sandvik
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MAJOR COMPETITORS SAIL (steel authority of India)
TATA steel
ESSAR
RINL (rashtriya ispat nigam ltd.)
Bhushan steel
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ANNUAL PRODUCTION CAPACITY OF STEEL COMPANIES
S.no. Company name Annual production in MTPA
1. Steel Authority Of India 26
2. TATA Steel 23.3
3. ESSAR 14
4. JSW 10
5. Jindal Steel & Power 3
6. RINL 2.9
7. Bhushan Steel 2.3
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POLLUTION CONTROL Ambient Air Quality Monitoring Stations
(AAQMS).
Adopted stringent regulatory measures and monitoring process for water pollution
Mass tree plantation across the plant.
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Finished Goods Semi Finished Goods
Beams
Channels
Coloums
Rail
Wire rods
TMT
Plates
Coils
Angles
Ferro chrome
Silico magnese
Round
Slab
Sponge iron
Billet
Bloom
Beam blank
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FACILITIES AT PLANT INCLUDESDRI Plant - 4 nos. of 500 TPD (0.72 million TPA) and 6 nos. of 300 TPD rotary kilns(0.6 million TPA) 0.8 million TPA coke oven plant 2.5 million TPA sinter plant 1.25 million TPA and 0.42 million TPA Blast Furnace 2.0 million TPA and 1.25 million TPA steel melting shop 2 vacuum degassing units RH degassing unit 1 No. single strand slab caster1 No. of 6-strand billet-cum-round caster and 1 No. 6 strand billet caster 2 Nos. of 4-strand combi –caster
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Rail & universal beam mill (RUBM) (0.75 million TPA) Plate-cum-coil Mill (1.0 million TPA) Submerged arc furnace (SAF) (0.03 million TPA) Oxygen plant 37683 Nm3/hr Lime and dolomite calcinations plant (0.4165 million TPA) 358 MW captive power plant(CPP) 0.7 million TPA Medium & Light Structure mill
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PRODUCTS OF JSPLRAIL Grades: IRS 52, UIC 54, UIC 60, CR 80 and CR 100
Size range: Up to 121 m
Applications: Railway tracks, railway siding of power plants, refineries, cement, steel plant, crane rails for port and harbours, factories, mines, launchpads and shipyards.
PARELLEL FLANGE BEAMSGrades: UB, NPB, WPB and IPE series
Size range: 180 mm to 900 mm
Applications: Refineries, airports, flyovers, metro rail projects, shopping malls, power plants, stadium, steel plants, industrial sheds and among others.
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TMT REBARSGrades: 500, 500D, 550, 550D, 600 and CRS
Size range: 6 mm to 40 mm
Applications: Concrete re-enforcement structures, bridges, flyovers, dams, skyscrapers, industries, roads & tunnels, used in coastal areas, and earthquake zones.
WIRE RODS Grades: MS, MC & HC, EQ, Boron and other Alloy Steel
Size range: 5.5mm to 22mm
Applications: Fasteners, bolts, rivets, screws, general purpose wires, electrode wires, industrial wires, agriculture wires, CAQ, staple pin wire, ACSR tyre and hose reinforcement wires, pre-stressed concrete wire, springs and rope wires, needle wires, safety-pin wires, ball bearing, earth wires, screw etc.
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PLATESThickness: 5 mm to 150 mm
Width: Up to 5000 mm
Applications: General engineering, structural fabrication, micro-alloyed grades, pressure vessel and boilers, bridges etc.
ANGLES & CHANNELSAngles: 50 mm to 250 mm
Channels: 100mm – 400mm
Applications: Power sector, infrastructure construction, steel and cement plant construction, transmission line tower, telecom line tower, fabrication, bus/truck body construction, industrial sheds, commercial and individual house and others.
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FABRICATED STRUCTUREGrades: H-type beams, I-type beams, Box sections and Star columnsDimensions: Web(depth): 350mm – 3000mm, Flange Width: 250 mm - 1000 mm, Length: 3 to 18 Meter, Web thickness: 6mm – 40mm, Flange thickness: 6mm – 80mmApplications: Large support columns and beams for manufacturing andprocess plants, airports, high-rise buildings, power plants,stadium and flyovers.
SPEED FLOORS
Grades: Available Joint Depth: 200 mm, 250 mm, 300 mm, 350 mm, 400 mm, Minimum yield strength of steel – 350mpaMinimum zinc coating – 275gsm
Applications: Steel frame structures, RCC frame buildings, Poured in situ or precast concrete frames, Light gauge steel frame, conventional structuralbrick wall construction and so on
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WELDED MESHSize range: TMT bar diameter used: 6mm-12mm,Aperture: 50 mm -200 mm, Width: 1200 mm to 3200 mm, Length: 2000 mm to 6000 mmApplications: Welded wire mesh is a new and efficient product, which is aimed to expedite the construction process. It is a processed steel product that consists of rebars welded together form grid pattern. Use of wire mesh reduces construction time, considerably it eliminates activity like cutting marking and spacing of bars and binding.
CUT & BEND BARSSize range: As per drawings provided by the customerBar diameter used : 6mm-40mm
Applications: Used along with reinforcement bars in all RCC structures, such as building, airports, metro rails and so on.
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RAW MATERIALS FOR DIFFERENT PLANTS IN JSPL
COKE OVENRaw material: coking coal
Dimensions: Length - 13mWidth – 3.500mHeigth – 1m
Capacity: 0.8 MTPA
Output: Coke, heat, gas, WHRB (waste heat recovery boiler)0-10mm – fines coke10-25mm - nut coke25-80mm – Blastfurnance coke
Specific consumption: as a fuel for Blastfurnance
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SINTER PLANT
Raw material:Iron ore, lime stone, dolomite, coke brich, sinter fines
Capacity: 2.5 MTPA
Output: Sinter 5mm – 40mm
Specific consumption: fuel for Blastfurnance
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BLAST FURNANCE
Raw material:Iron ore, pallete, sinter, coke, flux, limestone and additive
Capacity: 1.25 MTPA
Output: Hot metal, Slag
Specific consumption: SMS
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DRI PLANT 2
Raw material: Iron ore, coal, dolomite
Capacity:0.72 MTPA
Output:Iron, Char, Gas
Specific consumption:SMS
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LIME DOLO PLANT
Raw material:Limestone, dolo stone
Capacity:0.4165 MTPATotal KILN – 3Lime KILN – 2Dolo KILN – 1
Output:Lime
Specific consumption:SMS
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SAF (Submerged ARC Furnance)
Raw material:Magnese ore, coke & coal, Quartz, dolomite, power
Capacity:0.03 MTPA
Output:Silico magnese
Specific consumption:SMS
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SMS 2 (Steel Melting Shop)
Raw material:Hot metal, sponge iron, silico magnese, lime
Capacity:2.0 MTPA
Output:Caster, semis, round, square, cone
Specific consumption:Slab used for plates, blooms, pillets, TMT, angle, channel etc.
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CONCLUSION
At last it is concluded that the company as a whole is a well branded company. The goodwill of the company is good. As one of the India’s most valuable and respected corporations, JSPL is widely perceived to be dedicatedly nation – oriented
The company continuously endeavors to enhance its wealth generating capabilities in a globalization
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THANK YOU