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Performance & Operations
ManagementApril 2010
Improving Productivity with TrakSYS™
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CONFIDENTIAL
Operations & Performance Management with TrakSYS™
Job
Schedule Tasks
Labor
Material
Batch
QualityKPIs
Energy
Maint.Operations
Management
TrakSYS™ is designed to effectively help to
manage manufacturing operations and
their performance in real time.
This is done through data collection from
disparate sources, interactive involvement of
stakeholders, advanced analytics, on-demand
access to relevant real-time and historical
information, and facilitating intelligence-
based decision making.
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CONFIDENTIAL
Measurably IMPROVE Manufacturing Operations:
Without disrupting operations
Leveraging existing infrastructure (independent of vendors/suppliers, vintage)
With regulatory compliance (21 CFR Part 11, PAT process analytical technology, HACCP hazard analysis & critical control point)
Methodically, quickly, and economically
Connect
Collect
Analyze
Report
Collaborate
Act &
Improve
Control
Operations & Performance Management with TrakSYS™
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CONFIDENTIAL
What you do with TrakSYS™
Quality of information
Timeliness of information
Relevance of information
Distribution of information
Decision-making in real-time
Process capability
Resource & asset utilization
Business performance
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CONFIDENTIAL
Methodology: OEE, Lean, 6 Sigma
OEE– Equipment-related (mostly)
– Kaizen (improvement) events
– Simpler, quicker, more localized
LEAN– Value stream mapping, logistics
– Waste & cost reduction, inventory, cycle time, logistics, …
– Medium complexity, requires more time, broader reach
6 SIGMA– Reduction of variability; statistical tools
– Prevention of defects, predictability, process excellence
– Complex, time investment, broad reach
DRIVINGPERFORMANCE
6 SIGMA
OEELEAN
Successful CONTINUOUS IMPROVEMENT typically requires a combination of these!
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CONFIDENTIAL
TrakSYS™ Application Stack
CONNECT, COLLECT, CONTROL, EXECUTE, IMPROVE
MODELTrak™
GLOBALTrak™
WEBTrak™KNOWLEDGE MANAGEMENT & DECISION SUPPORT PORTAL
Reports Dashboards Value StreamMap Notification Security
USER INTERFACE – NOTIFY, INTERACT, CONTEXTUALIZE
EVENTTrak™
LOGICTrak™
SCRIBETrak™
SENSORTrak™ LEANTrak™
ALERTTrak™ AUDITTrak™ HISTORITrak™ PRODUCTTrak™ SPCTrak™IMPROVETrak™BATCHTrak™
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CONFIDENTIAL
Finishing & Packaging
Strategy
Business Planning – ERP, Accounting, APS, etc.
Processing & Manufacturing
Raw Materials Finished Goods
QC, Maint., etc.
7
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CONFIDENTIAL
Managing Manufacturing Operations & Performance
TrakSYS™
Messaging&
Notification
Work OrderWIP TrackingMat. Mgm’nt
Real-time Decision Support
Planning & Scheduling
Optimization
Maintenance& PM
Optimization
Performance & OptimizationOEE,TEEP,
MTBF, CPQ, etc.
Quality Assessment
Performance Historian
Regulatory Compliance
(PAT, HACCP21 CFR Part 11)
Statistical Process Control
(SPC)
System Administration
Traceability, audit Trail, &
Digital Signatures
Value Stream Map (VSM)
Improvement Journal & Task
Tracking
Financial Analysis
Labor Tracking & Reporting
Data-source Connectivity
& Data Capture
Interoperability & Extensibility
Process Visualization
Process Modeling &
Business Rules
Enterprise Benchmarking& Collaboration
Uniform Configuration,
Modeling Environment
Personalized, Web-based Dashboards
Operator Interface
& Interaction
Product Profile Management
Batch Mgm’nt&
EBRs
Role-based Security &
Access Management
Mobility Solutions
Knowledge Management
Portal
Workflow & Manual Task Management
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CONFIDENTIAL
Full Coverage of Manufacturing Operations
Proof of concept
Assessment
Multiple sites, areas, cells, lines
Batching and discrete operations
Data from sensors, PLCs, applications
Configuration-based asset modeling (ISA 95 & S88)
Job & operations management
Batch & recipe engine with electronic batch records (EBRs)
Material management (compounds, consumption, lot tracking, …)
Labor management
Task management
Messaging and notification management
Extensive analytics & business rules
Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …)
Extensive reports and dashboards
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CONFIDENTIAL
Real-time Reports & Business Intelligence
TrakSYS™
Production Area LAN
Operations & Performance ManagementProcess (Batch/API) & Packaging Area Systems
SENSORTrak™Data Collectors
Office AreaLAN
Remote Users
SCRIBETrak™Manual Data
EVENTTrak™Operator
Interaction
Process&
BusinessApplications
ALERTTrak™Real-time
Notification
BI Users
Sensors
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CONFIDENTIAL
Differentiators
Unified modeling & configuration – 1 Application• All features and functions are configured in TrakSYS™
• All business rules are defined in TrakSYS™ – no change to other applications
Vendor-independent• Works with products from other vendors
• Doesn’t require to replace existing and functional assets
• Extends existing assets’ reach & functionality (and/or fill in when there’s none)
Scalability• Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide)
• One TrakSYS license per plant (typical)
Rapid deployment
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CONFIDENTIAL
CustomersThere are hundreds of manufacturing factories worldwide using Parsec’s manufacturing operations & performance management software, TrakSYS™.
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CONFIDENTIAL
Complete Productivity Solution
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