USER MANUALMODEL NUMBER:FI-WCFI-WCKFI-WCVFI-WC-APFI-WC-ST AND RELATED UNITS
Wall Mounted Concentrate Foam UnitEnglish (Original Instructions)
Page 2 of 9 | 06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
WARNING
Read this manual completely and understand the machine before operating or servicing it.• Readallinstructionsbeforeinstallingoroperatingunit.• Alwayswearappropriatepersonalprotectiveequipment
(PPE)whenoperatingorservicingunit.• Alwaysfollowallchemicalsafetyprecautionsand
handlinginstructionsprovidedbythechemicalmanufacturerandMaterialSafetyDataSheet(MSDS).
• Ifthisunitismodifiedorservicedwithpartsnotlistedinthismanual,theunitmaynotoperatecorrectly.
• Neverpointthedischargewandatyourself,anotherperson,oranyobjectyoudonotwantcoveredinchemical.
• Alwaysdepressurizeunitafteruse(asdescribedintheAfterUseInstructions).Alwaysstoreunitdepressurized,withthedischargevalveintheclosedposition.
• Donotexceedanincomingairpressureof100psi(7bar).
• Donotexceedafluidtemperatureof100˚F(37˚C).• Alwaysflushtheunitwithfreshwaterfor5minutes
whenswitchingfromanalkalinetoanacidoranacidtoanalkaline.
• Neveruseunitwithhydrocarbonsorflammableproducts.
• Onlyusecleananddryair.Airmustbefilteredandfreeofmoistureorpumplifewillbediminished.Ifneeded,installanairdryerbeforeunit.
• Donotuseanairlubricatorbeforetheunit.
PROTECT THE ENVIRONMENTPleasedisposeofpackagingmaterials,oldmachinecomponents,andhazardousfluidsinanenvironmentallysafewayaccordingtolocalwastedisposalregulations.
Alwaysremembertorecycle.
*Specificationsandpartsaresubjecttochangewithoutnotice.
Page3of9|06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
OPTIONSPump Seal Material Fluid Fittings Discharge Wand Tip
FI-WCSantoprene(standard)
-Stainlesssteel(standard)
-Zerotip(standard)
Viton (V) All-poly(AP) Fantip(ST)Kalrez(K)
Addboldoptioncodestoitemnumberasshown.Forstandardoptions,nooptioncodeisneeded.
Examples:• FI-WC(standardunitwithSantoprenepumpseals,stainlesssteelfluidfittings,andzerotip)• FI-WCV(unitwithVitonpumpseals,stainlesssteelfluidfittings,andzerotip)• FI-WCK-AP-ST(unitwithKalrezpumpseals,all-polyfluidfittings,andfantip)
SPECIFICATIONSPowertype CompressedairChemicalpickuptype DrawsfromconcentratedproductDilutionratiorange(water:chemical)*
14:1to320:1
Numberofproductsunitcandrawfrom(andwhetheritdrawssimultaneouslyoroneatatime)
Oneproduct
Suctionlinelength/diameter 8ft.(2.4m)clearhosewith1/4in.(6.4mm)insidediameterDischargehosediameter/length 50ft.(15.2m)hose,with3/4in.(19.1mm)insidediameterDischargewand/tiptype 7in.(17.8cm)stainlesssteelwandwithzerotipandballvalveOutputdistance 25-30ft.(7.6-9.1m)Flowrate* 2gal/min(7.6l/min)Pumpseals Santoprene,Viton,orKalrez
*Dilutionratesandflowratesgivenarebasedonchemicalwithviscosityofwaterandfactoryairpressuresettings.
REQUIREMENTSCompressedairrequirements 40-80psi(3-5bar)with5-10cfm(141.6-283.3l/min)Waterrequirements 10-100psi(0.69-6.9bar)
Backflowpreventionisrequired–consultlocalplumbingordinancesformoreinformation.Liquidtemperaturerange 40-100˚F(4.4-37˚C)Chemicalcompatibility Chemicalproductsusedwiththisequipmentmustbeformulatedforthistypeofapplication
andcompatiblewithunitmaterialsandpumpseals.Formoreinformationonchemicalcompatibility,consultthemanufacturerorMSDSforyourproductorcontactourcustomerservicedepartment.
Page 4 of 9 | 06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
Installation Instructions:1. Removeallcomponentsfrompackaging.2. Selectdesiredareatomountthecontrolbox.
Note:Werecommendmountingthecontrolboxataheightof6feetorless.Thechemicalsuctionlinemustreachthebottomofthechemicalcontainer.Thebottomofthechemicalcontainershouldnotbepositionedhigherthanthebottomofthecontrolbox.
3. Attachthecontrolboxmountingfeettothebackofthecontrolbox,usingthefourscrewsprovidedinthepartspackage.
4. Mountthecontrolboxtothewallusingfourofthescrewsandplasticanchorsprovidedinthepartspackage.Note:Todrillholesfortheplasticanchors,usea5/16inchdrillbit.
5. Mountthehosehanger(SSHH-F)inaconvenientlocationusingtheremainingtwoscrewsandanchorsprovidedinthepartspackage.
6. Attachthedischargehoseassembly(H34-50/H34-50-AP)tothedischargehosebarb(HBSS1234/HB1234)andsecureitwiththelargerhoseclampprovidedinthepartspackage.
7. Connecttheairinlethosebarb(HBSS1438)providedinthepartspackagetotheairinletvalve(BVB14)locatedonthesideofthecontrolbox.Thenattacha3/8inchI.D.airlinefromyouraircompressortotheairinlethosebarb,andsecureitwiththesmallerhoseclampprovidedinthepartspackage.
8. Connectawaterlinetotheunit.Thecontrolboxhasa1/2inchFPTwaterinletfitting(SSA12).Agardenhoseadapterfittingassembly(SSA12,SNB34GH,SA12B)isincludedinthepartspackage.Note:Aback-flowpreventermustbeinstalledinthewaterline–checklocalplumbingcodestoensureproperinstallation.
9. Openthecoverofthecontrolbox.Insertthepropermeteringtipandconnectthechemicalintakelinetotheinjectorinletbarb.Note:Usetheincludedmeteringtipcolorcharttodeterminetheappropriatemeteringtipbasedontheproductanddilutionrateyouwillbeusing.
10.Placetheotherendofthechemicalintakelineintoachemicalcontainer.Note:Thechemicalsuctionlinemustreachthebottomofthechemicalcontainer.Astrainermustbeusedonthechemicalintakeline.
METERING TIP COLOR CHART
Metering tip color Ounces of chemical per gallon of water*
Dilution ratio (water:chemical)*
Turquoise 0.40 320:1
Pink 0.80 160:1
Light Blue 0.95 135:1
Brown 1.30 98:1
Red 1.40 92:1
White 1.85 69:1
Green 1.90 67:1
Blue 2.65 48:1
Yellow 2.95 43:1
Black 4.80 27:1
Purple 6.40 20:1
Gray 6.80 19:1
NoTip 9.20 14:1
*Injectionrateswillvarybasedonchemicalviscosity,airpressure,andmanyotherfactors.Werecommendtestingunitoutputtoverifyinjectionratepriortouse.
Operation Instructions:1. Followallinstructionsfromchemicalmanufacturer.2. Withthedischargevalve(HV60/HV34)intheclosed
position,opentheairinletvalve(BVB14).3. Slowlyopenthedischargeballvalve(HV60/HV34)to
beginfoaming.Thedischargeballvalve(HV60/HV34)shouldbecompletelyopenwhilefoaming.
4. Whiletheunitisrunninganddischargingproduct,adjusttheneedlevalve(NV14Y),locatedinsidethecontrolbox,asneededtoregulatethewetnessordrynessofthefoamfollowingthestepsbelow:a. Closeneedlevalve(NV14Y)completelyinclockwise
direction.b. Openneedlevalve(NV14Y)incounter-clockwise
direction3completeturns.c. Continuetoopenneedlevalvein¼turnincrements,
allowing30secondsbetweenadjustments,untildesiredconsistencyoffoamisachieved.
Page5of9|06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
After Use Instructions:Werecommendflushingthedischargehoseanddepressurizingtheunitaftereachuse.1. Placethechemicalsuctionlineintoacontainerofwater.2. Withtheunitrunning,openthedischargevalve(HV60/
HV34),andallowtheunittobeflushedwithfreshwaterforapproximately2-4minutesoruntilallchemicalhasbeendischargedfromsystem.
3. Shutofftheairsupplytotheunitbyclosingtheairinletvalve(BVB14).
4. Shutoffthewatersupplytotheunit.5. Openthedischargevalve(HV60/HV34)torelieveany
pressureremainingintheunit.6. Closethedischargevalve(HV60/HV34)afterallpressure
hasbeenrelievedfromtheunit.Storetheunitwiththedischargevalve(HV60/HV34)intheclosedposition.
Maintenance Instructions:Tokeeptheunitoperatingproperly,periodicallyperformthefollowingmaintenanceprocedures:Note:Beforeperforminganymaintenance,ensurethattheunithasbeendisconnectedfromtheairandwatersupplyanddepressurizedaccordingtotheAfterUseInstructions.• Inspectthepump(P56/P56K/P56V)forwearandleaks.• Inspectallhosesforleaksorexcessivewear.Makesureall
hoseclampsareingoodconditionandproperlysecured.• Replacethefilter(AFR25)locatedwithintheairregulator
(R25)asneeded.Cleanbyunthreadingtheairregulatorbowl(ABR25)fromtheairregulator(R25).
• Checkthechemicalmeteringtip,suctionlineandstrainerfordebrisandcleanasneeded.
• Drainyouraircompressortankonaregularbasistohelpextendpumplife.Anairsourcewithahighmoisturecontentwillacceleratepumpwear.Note:Ifyourairsourcehasahighmoisturecontent,youmaywishtoinstallawaterseparator(WS-20CFM)beforetheunit.
Troubleshooting Instructions:• Checktoensurethatthedischargehoseisuncoiled
properly,andthattherearenokinksthatcouldobstructfluidflow.
• Checktheairregulatorbowl(ABR25)andairfilter(AFR25)fordebrissuchaswater,oil,orrustparticles.Cleanbyunthreadingtheairregulatorbowl(ABR25)fromtheairregulator(R25).
• Iftheneedlevalve(NV14Y)isopentoofar,thepump(P56/P56K/P56V)maycycleimproperlyduetolackofairpressure.Ifthisoccurs,closeandreadjusttheneedlevalve(NV14Y)asdescribedintheOperationInstructions.
• Makesureproperfoamingchemicalandconcentrationarebeingused.
• Ifairpassesthroughthepump(P56/P56K/P56V)withoutcycling,thepumpneedstobereplaced.
• Ifsolutionbacksupintotheairregulatorbowl(ABR25),thecheckvalve(CV38)needstobereplaced.
• Iffoamcomesoutwet,nomatterwheretheneedlevalve(NV14Y)ispositioned,thecheckvalve(CV38)mayneedtobereplaced.
• Checkforproperairpressureontheairgauge(AG100).Theairregulator(R25)isfactorysetat50psi(3.4bar).Operatingrangeis40to80psi(3to5bar)with5to10CFM(141.64to283.30l/min).
• Iftheunitoperatesatareducedairpressure: o Checktheaircompressorsupplyingtheunit.Ifthe
pressureislessthan40psi,turntheunitoffuntilthecompressorcancatchup.
o Iftheairsupplyis50psi(3.4bar)orabove,checktheairgauge(AG100),whichshouldreadnear50psi(3.4bar).Iftheairgaugereadsmoreorlessthan50psi(3.4bar),adjustthepressurebyturningtheknobonthetopoftheairregulator(R25).
• Checkthechemicalmeteringtip,suctionlineandstrainerfordebrisordamage.Cleanorreplaceasneeded.Topreventdamagetotheunit,thestrainermustalwaysbeused.
• Checkforproperwaterpressureonthewaterpressuregauge(WRG14).Tocheckthepressure:
o Withtheunitrunning,openthedischargevalve(HV60/HV34)andallowtheunittorunforabout1minute.
o Closethedischargevalve(HV60/HV34). o Checkthewaterpressuregauge(WRG14).The
pressureshouldread30psi(2.1bar). o Ifnecessary,adjustthewaterregulatorusingthe
flatheadscrewontheregulatorbody.Thewaterpressureshouldbesetat30psi(2.1bar).Settingthepressurehigherorlowermaydamagetheunitorcauseittomalfunction.
Page 6 of 9 | 06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
CONTROL BOX ASSEMBLY
P56-BRKT-SCREW
CV38
HBSS1234SST12HB38-P
R25DT(Available per �.)
HBELF3838P203CT
HBSSEL1438
HHSB1238
SSA12
SSE12
SN1414
P56, P56K or P56VP56-BRKT R25
SSA14
SN1414BVB14
AG100
NV14Y
WR12SS
WRG14
SSC38
H38B-H(Available per �.)
EC14-2H14B-H(Available per �.)
HBSS1234
H34B-H(Available per ft.)
SSC34
HOSE AND WAND ASSEMBLYITEM NUMBER: SSWA38-HA50
HBSS1234 HHSB1238 W387HV60
ZEROTIPFOAMWANDASSEMBLYITEMNUMBER:SSWA38
50ft(15m)HOSEASSEMBLYITEMNUMBER:H34-50
HBSS1234 SN1212HV60 PW10 ST80200
FAN TIP FOAM WAND ASSEMBLYITEM NUMBER: PWA34-ST
PARTS DIAGRAMS - UNITS WITH STANDARD FITTINGS
Page7of9|06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
CONTROL BOX ASSEMBLY
ZEROTIPALL-POLYFOAMWANDASSEMBLYITEMNUMBER:PWA34-AP
50ft(15m)ALL-POLYHOSEASSEMBLYITEMNUMBER:H34-50-AP
P56-BRKT-SCREW
CV38
HB1238
T5
HB1234
HBSSEL1438
HBELF3838
P56, P56K or P56V
P203CT
R25
P56-BRKT
SSA14SN1414
SSE12
WR12SS
BVB14
SSA12
AG100
WRG14
NV14Y
HHSB1238
HHPB1214
PW10AP
HV34HB3434
PARTS DIAGRAMS - UNITS WITH ALL-POLY FITTINGS
H34B-H(Available per �.)
SSC34HB3434
SSC34
Page 8 of 9 | 06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
WATERSEPARATORITEMNUMBER:WS-20CFM
PARTS DIAGRAMS - OPTIONAL COMPONENTS
ANTI-KINKSPRINGASSEMBLYITEMNUMBER:AKSS34
PARTS DIAGRAMS - SHARED COMPONENTS
LEGACYPARTSDIAGRAM
PARTS INFORMATION - LEGACY/DISCONTINUED COMPONENTS
HHPB3438
PEL34F
HHSB34GH12
WR15G34
SSA12
HHPB3438
PEL34F
HHSB34GH12
WR15G34
SSA12
ITEM NUMBER DESCRIPTIONHHPB3438 HEXHEADPOLYREDUCERBUSHING3/4inX3/8in
HHSB34GH12 STAINLESSHEXHEADBUSHING3/4inMGHBY1/2FPT
PEL34F 3/4inFEMALEPOLYPIPEELBOW90
WR15G34 WATERPRESSUREREGULATOR-3/4inFGHBY3/4inMPTBodyABS,internalparts,SS,PPandSanto
LEGACYPARTSLIST
LEGACY WATER REGULATOR ASSEMBLY
Conversion kit to upgrade to current water inlet: CK-WR12SS.
Page 9 of 9 | 06292016
User Manual: Wall Mounted Concentrate Foam Unit| English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-WC, FI-WCK, FI-WCV, FI-WC-AP, FI-WC-ST, AND RELATED UNITS
ITEM NUMBER DESCRIPTIONAG100 1.5INCHDRYMODEL20DUALSCALEGAUGE
AKSS34-P SSANTI-KINKSPRINGFOR3/4INCHHOSE
AKSS-HPC ANTI-KINKSTAINLESSSTEELHITCHPINCLIP
BVB14 AIRINLETVALVE-VABRS025-4F4F-BT,NICKEL
CV38 PVCCHECKVALVE3/8BARBS-SSSPRING
EC14-2 OETIKERCLAMP13.8
F34SS-L SSCRIMPFERRULE1.90inchesX1.5inchesLONG
FWLG14 .569IDX1.28ODX.08THICKFLATWASHERSS18-8
FWP12 7/8IDX1.5ODX0.05THKSSFW
FWP78 7/8inBY.137BY11/4inFLATWASHER18-8PLN
H14B-H 1/4INCHBLUEHOSE-GOODYEARHORIZON-Availableperft.
H34B-H 3/4INCHBLUEGOODYEARHORIZONHOSE-Availableperft.
H38B-H 3/8INCHBLUEGOODYEARHORIZONHOSE-Availableperft.
HB1234 1/2inMPTX3/4inHOSEBARB
HB1238 1/2inMPTX3/8inHOSEBARB
HB3434 POLYHOSEBARB3/4inX3/4in
HBELF3838 HOSEBARBELBOW3/8"BYFPT3/8"
HBSS1234 STAINLESSHOSEBARB1/2X3/4
HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB
HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8HOSEBARB
HBSSEL1814 304STAINLESSELBOW1/8INCHNPTX1/4INCHHOSEBARB
HHPB1214 HEXHEADPOLYREDUCERBUSHING1/2inX1/4in
HHSB1238 HEXHEADS.S.REDUCERBUSHING1/2inX3/8
HV34 3/4inPOLYBALLVALVE
HV60 1/2inSTAINLESSBALLVALVE-w/WELDEDNUT
NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB
NV14Y-HNDL KNOBFOR2839-1/4NEEDLEVALVE
P203CT PLASTICINJECTORKITINCLUDESINJECTOR-INTAKEHOSE-FOOTSTRAINERANDWEIGHT-TIPKIT
P56 PUMPWITHSANTOPRENESEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDEXHAUSTBARB
P56K 5700PUMPWITHKALREZSEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT
P56V 5700PUMPWITHVITONSEALS-INCLUDESHOSEBARBS,AIRFITTING,ANDAIRPORT
20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring
HB14P 1/4inBRASSHBAIRFITTING/G57/P56
HB5638 HOSEBARBFORP56PUMP
HB5638K HOSEBARBFORP56KPUMP
HB5638V HOSEBARBFORP56VPUMP
P56-BRKT PUMPBRACKET-STAINLESSSTEEL
P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT
PB16138 POLYPROPYLENECONTROLBOX-WORKINGDIMS16x13x8-PUMPMOUNT
PB16138-GSKT NEOPRENEGASKET0.220INCHROUNDCORDSTOCK-61.125INCHES
PB16138-LATCH LATCHFORPB16138
PB16138-PIN STAINLESSSTEELHINGEPINFORCONTROLBOXPB16138-1/8x43/4x1/2inches
PBFT-PP MOUNTINGFEETFORPOLYBOX-PB16138-POLYPROPYLENE
PL16138 CONTROLBOXLID-POLYPROPYLENE-16x13x8-HINGEDLOCKABLELID
PW10 3/4inBLACKPOLYPROX10in-FPTBE-SCH.80
PW10AP 3/4inBLACKPOLYPROX10in-FPTOE&MPTOE-SCH.80
R25 AIRREGULATOR-1/4fptTWOPORT1/8fptTWOPORT-INCLUDESFILTERANDBOWL
AFR25 AIRFILTERforR25
ABR25 METALAIRBOWLforR25
R25DT 3/16X5/16CLEARPVCTUBING-Avaiableperft.
S1034FHL 10X3/4PHILFLATHI-LOTHRDSCREW18-8
SA12B GARDENHOSESWIVELADAPTERX1/2MPT
SN1212 1/2inHEXSTAINLESSSTEELNIPPLE
SN1414 STAINLESS1/4MPTX1/4MPTNIPPLE
SNB34GH BRASS3/4GHSWIVELNUT
SSA12 STAINLESSMALE/FEMALES.S.ADAPTOR1/2inX1/2in
SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT
SSC34 WORMGEARCLAMP,S/S(.75-1.25)
SSC38 WORMGEARCLAMP,S/S(.25-.63)
SSE12 STREETELBOW1/2in-316S.S.
SSHH-F-P S.S.LASERCUTHOSEHANGER-FLATSTOCK
SST12HB38-P STAINLESSTEECOMBO1/2inFPTX3/8inBARB
ST80200 VEEJETNOZZLE,STAINLESSSTEEL80200
STR34 1inSEAL/STRAINERFOR3/4GHFITTINGS
T5 1/2POLYTEE
W387 S.S.304SPRAYWAND3/8inMPTX7inLONG-THREADONONEEND
WMS14 14X11/4HEXW/HSMSSLOTT,S/S
WMS14A 5/16X11/2STRAIGHTPLASTICANCHOR
WR12SS WATERPRESSUREREGULATOR-STAINLESSSTEEL-1/2INCHFPT
WRG14 WATERPRESSUREREGULATORGAUGEFORWR12SS
WS-20CFM TSUNAMIWATERSEPARATOR20CFM
PARTS LIST