Download - Vessel Inspection Report - ARMOUREE
Page 1 of 3
Jur #: Serial #: Insp. Date:
Client: District: Facility:
Plant Type: Facility Type:
Surface LSD: Downhole LSD: Skid #:
Description:
Jur #: Equipment #: CRN:
MFR: MFR S/N:
MFR Date: Orientation: Code:
Lgth/Ht: 40' O.D.: 10' C/A: 0.125"
MAWP: 75 psi MAWT: 350 °F MDMT: -20 °F
OP Pressure: OP Temp: RT:
Status: External Insulation: HT:
Heads
1: 0.410"
2: 0.785"
Material: Nominal: 0.3647"
Comments:
PSV#: Make/Model: CRN:
MFR: MFR S/N: MFR Date:
Service Co.: Service Tag: Last Service:
Set: Cap: PSV Side:
Code: Location: Vented to:
Cap Seal: Nameplate: Drainage:
Properly Supported:
Type: # Rating:
Inlet:
Outlet:
Locked / Carsealed:Size: Block Valve:
External Body Condition:
2003 Horizontal
Yes Yes
ASME 8 Div 1
11-14-50-8 W5
Vessel Details
Horizontal Treater
Kvaerner 02-2926
R3448.2497286
SA-516-70N
Nominal:
SA-516-70NEast
Type: Material:Location:
PSV set at or below MAWP:
Repair/ Alteration/
PSV Calibration Required:
PSV set pressure verified
against MAWP of Vessel:
Vessel Inspection Report
August 27 201902-2926497286
Sour Oil Battery
Client - Location Details
Pembina Easyford
Blinded/ Disconnected
PSV Details
Head
1
SA-516-70N
West
Ellipsoidal
Ellipsoidal
Shell
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized Holders IAF-003 Rev. 0
Page 2 of 3
Jur #: Serial #: Insp. Date:
Condition:
Good
Good
N/A
Poor
Good
Good
Good
Good
Good
N/A
Good
Good
N/A
N/A
N/A
Fair
Good
Yes
UT
INTERNAL SUPPORTS / GUIDES Some deformation of firetube support
Other
FLOATS / LEVEL CONTROLS Straight, secure
NDE PERFORMED
UT / MT / PT / RT Full UT survey of vessel and piping. No concerns found
REFACTORY
FIRETUBES Not on site
FIRETUBES - Pitting max depth
MANWAY & COVER No damage or corrosion on flange faces
ANODES 3 in hot end, 2 in cold end. 10% to 75% consumed
TRAYS
WEIRS, BAFFLES, DIVIDER PLATES No deformations. Secure. No corrosion
INTERNAL PIPING All internal piping is secure, no deflections
DEMISTER
NOZZLES No issues
NOZZLES - Pitting max depth None
VORTEX BREAKERS, DEFLECTION
PLATESNo deformations found.
CHANNEL HEADS / BOOT SHELL
INTERNAL COATING Failures throughout, see notes next page
WELDS No issues
HEADS - Pitting max depth None
SHELL No deformations. No corrosion
SHELL - Pitting max depth None
Internal Inspection
Item: Comments:
HEADS No deformations. No corrosion
Good: No Concerns found (may still have recommendations); Fair: Minor repairs found that do not impair the "fitness for
service" of the equipment (paint deterioration, general corrosion, no measurable metal loss); Poor: equipment has
moderate to major concerns found (equipment damaged, severe external corrosion noted, cracked or broken
components, etc.).
Vessel Inspection Report
497286 02-2926 August 27 2019
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized Holders IAF-003 Rev. 0
Page 3 of 3
Jur #: Serial #: Insp. Date:
Yes Report Date: Report Status:
Inspector Signature
External Inspection Summary
Vessel Fit for Service: Aug 27 2019 Final
To be serviced before being put back into service
External Inspection Summary
Internal Inspection Summary
PSV Inspection Summary
Vessel is to be moved. Internal inspection only.
Currently located at 11-14-50-8 W5. This Treater is fully coated internally. The vessel was cleaned,
however product remained on most surfaces.
Hot end:
Coating failures are present throughout the bottom 1/3 of the shell. Failure areas include:
1 foot of the full length of the bottom of the center divider plate
The majority of the nozzle protrusions
The majority of areas where repads are welded to the shell
Both firetube supports
Numerous areas of the shell
24" manway
Fire tube nozzles also have typical coating damage throughout.
The top (gas zone) of the center divider plate has 1/32" pits in the coating throughout. Bare steel is
not visible in any of these pits.
No corrosion was found on any areas of exposed steel.
The 3 anodes in this section are 10% to 75% consumed.
Cold End:
Coating failures are also present throughout the bottom 1/3 of the shell in this section. Failure
areas include:
Numerous nozzle protrusions
Numerous areas where repads are welded to the shell
Wier plate
Divider plates
Numerous areas of the shell
24" manway
No corrosion was found on any areas of exposed steel.
The 2 anodes in this section are 25% to 50% consumed
Vessel overall:
All internal piping and attachments (wier, baffles firetube supports etc.) are secure and appear to
be in good condition. All visible nozzles are free of obsructions. No mechanical damage or
corrosion was found on the sealing surfaces. The oil box was not opened for inspection. The fire
tubes were not on site. Stack and burner assembly are in good used condition with no issues
noted.
Recommend cleaning vessel and recoating all failed areas.
Vessel Inspection Report
497286 02-2926 August 27 2019
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized Holders IAF-003 Rev. 0
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
CURRENT LOCATION OF VESSEL
NAME PLATE
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
VESSEL OVERVIEW
VESSEL OVERVIEW
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
FIRETUBE NOZZLES
COLD END MANWAY
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
NORTH SIDE OF HOT END
SOUTH SIDE OF HOT END
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
TYPICAL COATING FAILURE
TYPICAL COATING FAILURE
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
HOT END ANODE CONDITION
SMALL PITTING IN COATING ON CENTER DIVIDER PLATE
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
BAFFLE
COLD END WIER COATING FAILURE
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
SAMPLE LINES
BOTTOM SHELL COLD END, COATING FAILURES
Vessel Inspection Report
Proprietary Document – Disclosure Restricted to Echo NDE Inc. Employees and Authorized IAF-007 Rev. 0
OIL BOX
Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350
Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0
Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”
District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”
Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”
Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton
Notes:
Survey Date: 08/27/2019
20
15
10
00
05
70
Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350
Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0
Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”
District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”
Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”
Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton
Notes:
Survey Date: 08/27/2019
40
50
55
Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350
Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0
Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”
District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”
Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”
Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton
Notes:
Survey Date: 08/27/2019
35
25 30
Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350
Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0
Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”
District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”
Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”
Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton
Notes:
Survey Date: 08/27/2019
45
94 60
65
Dwg: 1 Vessel Name: Treater Shell MAWP PSI: 75 Shell MAWT F: 350
Surface LSD: 11-14-050-08W5 Vessel Number: A0497286 Tube MAWP PSI: 0 Tube MAWT F: 0
Downhole LSD: Serial Number: 02-2926 Vessel Size: 120.00” OD Vessel CA: 0.125”
District Unit: Easyford Tag Number: Head Material: SA-516-70 Head Nominal: 0.410”/ 0.785”
Location: Facility CRN: R 3448.2 Shell Material: SA-516-70 Shell Nominal: 0.375”
Skid: Manufacturer: Kvaener Process Systems Year Built: 2003 Technician: T. Baiton
Notes:
Survey Date: 08/27/2019
75 80
85
90
91
92
1
93
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
00
120
0.4100 0.1250 0.2242
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefHead
Ellipsoidal SA 516 - 70
0.4960
0.4850
0.4940
Min
Avg
0.4960
0.4850
0.4940
05
120
0.4100 0.1250 0.2242
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefHead
Ellipsoidal SA 516 - 70
0.4870
0.4790
0.4900
Min
Avg
0.4870
0.4790
0.4900
10
120
0.3750 0.1250 0.2247
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefShell
Cylindrical SA 516 - 70
0.3370
0.3750
0.3760
Min
Avg
0.3770
0.3750
0.3760
15
120
0.3750 0.1250 0.2247
VIII Div 1
2012 2019
Comments:
Shape
OD
Spec.
RefShell
Cylindrical SA 516 - 70
0.3830
0.3810
0.3870
Min
Avg
0.3830
0.3810
0.3870
Page 1 of 608/27/2019 2:18:30 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
20
120
0.3750 0.1250 0.2247
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefShell
Cylindrical SA 516 - 70
0.3880
0.3820
0.3850
Min
Avg
0.3880
0.3820
0.3850
25
120
0.3750 0.1250 0.2247
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefShell
Cylindrical SA 516 - 70
0.3950
0.3870
0.3950
Min
Avg
0.3950
0.3870
0.3950
30
120
0.3750 0.1250 0.2247
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefShell
Cylindrical SA 516 - 70
0.3860
0.3820
0.3870
Min
Avg
0.3860
0.3820
0.3870
35
120
0.7850 0.1250 0.2242
VIII Div 1
2019 2019
Comments:
Shape
OD
Spec.
RefHead
Ellipsoidal SA 516 - 70
0.8610
0.8360
0.8600
Min
Avg
0.8610
0.8360
0.8600
Page 2 of 608/27/2019 2:18:31 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
40
6.625
0.2800 0.0350 0.0124
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2730
0.2570
0.2690
Min
Avg
0.2730
0.2570
0.2690
45
6.625
0.2800 0.0350 0.0124
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2860
0.2700
0.2760
Min
Avg
0.2860
0.2700
0.2760
50
6.625
0.2800 0.0350 0.0124
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2800
0.2650
0.2730
Min
Avg
0.2800
0.2650
0.2730
55
6.625
0.2800 0.0350 0.0124
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2930
0.2620
0.2770
Min
Avg
0.2930
0.2620
0.2770
Page 3 of 608/27/2019 2:18:31 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
60
2.375
0.2180 0.0272 0.0044
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2210
0.2080
0.2200
Min
Avg
0.2210
0.2080
0.2200
65
2.375
0.2180 0.0272 0.0044
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2280
0.2160
0.2190
Min
Avg
0.2280
0.2160
0.2190
70
4.5
0.2370 0.0296 0.0084
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2360
0.2280
0.2370
Min
Avg
0.2360
0.2280
0.2370
75
4.5
0.2370 0.0296 0.0084
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2410
0.2380
0.2410
Min
Avg
0.2410
0.2380
0.2410
Page 4 of 608/27/2019 2:18:31 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
80
4.5
0.2370 0.0296 0.0084
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
90° Elbow A 234 - WPB
0.2480
0.2330
0.2440
Min
Avg
0.2480
0.2330
0.2440
85
4.5
0.2370 0.0296 0.0084
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
360° Circ A 106 - B
0.2500
0.2330
0.2400
Min
Avg
0.2500
0.2330
0.2400
90
4.5
0.2370 0.0296 0.0084
B31.3
2019 2019
Comments:
Shape
OD
Spec.
RefPiping
360° Circ A 106 - B
0.2620
0.2220
0.2410
Min
Avg
0.2620
0.2220
0.2410
91
6.625
0.2800 0.1250 0.0124
VIII Div 1
2019 2019
*Material assumed.Comments:
Shape
OD
Spec.
RefBridle - Head
Ellipsoidal A 234 - WPB
0.2890
0.2780
0.2840
Min
Avg
0.2890
0.2780
0.2840
Page 5 of 608/27/2019 2:18:31 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations
Skid:
Vessel Number: A0497286
Tag Number:
Report No.: 1
Survey Date: 08/27/2019
Dwg: 1
Serial Number: 02-2926
Shell MAWP PSI: 75 MAWT F: 350
Location: FACILITY
District Unit: EASYFORD
LSD: 11-14-050-08W5
Vessel Name: TREATER
Manufacturer: KVAERNER PROCESSSYSTEMS
Year Built: 2003
ULTRASONIC CORROSION SURVEY
Technician: T. BAITON
Band Nominal TMINST LossMPY
RecommendedRetirement Date
LT LossMPYMaterial CAPrevious CurrentDescription Baseline
CRN: R 3448.2 Vessel CA: 0.1250
Tube MAWP PSI: 0 MAWT F: 0
Downhole LSD: Certification: CGSB / SNT-TC-1AUT II / MT II #15201
92
6.625
0.2800 0.1250 0.0124 0.0000 0.0000 2039
VIII Div 1
2012 2012 2019
Comments:
Shape
OD
Spec.
RefBridle - Shell
Cylindrical A 106 - B
0.3110
0.2880
0.3080
Min
Avg
0.3110
0.2880
0.3080
0.3170
0.2970
0.3080
93
6.625
0.2800 0.1250 0.0124 0.0000 0.0000 2039
VIII Div 1
2012 2012 2019
*Material assumed.Comments:
Shape
OD
Spec.
RefBridle - Head
Ellipsoidal A 234 - WPB
0.2760
0.2690
0.3020
Min
Avg
0.2760
0.2690
0.3020
0.2890
0.2750
0.2820
94
4.5
0.3370 0.1250 0.0084 0.0000 0.0000 2039
VIII Div 1
2012 2012 2019
Comments:
Shape
OD
Spec.
RefBridle - Shell
Cylindrical A 106 - B
0.3230
0.2990
0.3200
Min
Avg
0.3230
0.2990
0.3200
0.3310
0.3120
0.3270
Page 6 of 608/27/2019 2:18:31 PM Tmin calculations calculated herein are for information purposes only and not to be considered engineered calculations