VINODRAI ENGINEERS is a specialist manufacturer &global supplier of rotational moulding machines, based out of Jalna, a business town nestled in the state of Maharashtra (INDIA).
VINODRAI ENGINEERS PVT. LTD. is a TÜV AUSTRIA certified ISO 9001:2008 company. Volume-wise, Vinodrai is the largest producer of rotational moulding machines in the world. We have successfully installed over 300 automated Rotational moulding machines; in more than 50 countries worldwide, for 150 + satisfied customers.
At Vinodrai, we are engineers at heart, with passion, knowledge and problem solving attitude fueling our growth and capabilities. Our main focus is on maximizing our client's profits with efficient rotational moulding machines. We take pride in constant pursuance of client satisfaction with our excellent after sales support team.
Vinodrai's wide range of continually evolving machines includes Single Station Bi-axial Machines, Three Arm Bi-axial Machines fit Clamshell Bi-axial Machines with over 25 different models to suit every customer's needs. Spearheaded by technocrat CEO, Mr. Sunil V. Raithatha -a B.E. Mechanical gold-medalist and an achiever in his own right, the company has been on the growth side since inception. In fact under his leadership, "Vinodrai" has ushered the Rotational Moulding revolution in India with some of the very first machines to its credit.
We value growing business relationships over money and thats what inspires us to excel at engineering and help our clients beyond it. At VINODRAI, We don’t just engineer machines, we engineer your growth.
INTRODUCTION
R Ethical business practices.
R Simplicity in attitude, approach and outlook
R In-depth understanding of clients requirements, precision in engineering with problem solving motive.
R Focus on maximizing client’s profitability through our solutions.
R Guiding & helping our customers about our products and the application around them.
OURPHILOSOPHY
R To ensure 100 % satisfaction of all our customers always
R To offer excellent highest quality engineering, products & solutions
R To become technology partner & business evangelist for all engineering products we make in future
R To pursue excellence in every thing we do, everyday.
R To boost resource optimization with every machine we deliver, so as to reduce our customers overheads
OURMISSION
R To become the best & most sought after Rotational moulding solutions manufacturers in the world
R To pioneer engineering solutions by anticipating better solutions for the industry & market.
OURVISION Low
MaintenanceCost
LowFuelCostLow
PowerCost
LowRejections
High Quality
HighValueAddition
HighProductivity
HighProfits LESS
INVESTMENT,HIGHER
RETURNS.
MANUFACTURING CAPABILITIESQUALITYSince its inception in the 1990s, the company's research team has been in the constant pursuit of excellence in quality and innovation in Rota-tional Moulding Technology. This journey has been driven by custom-er-centricity and a deep-rooted motto of delivering low-cost, fuel-efficient, and maintenance-free engineering solutions.
The increasing international demand for our machines is the result of constant efforts towards maintain-ing global standards in quality of our machines. The use of imported high quality components and superior raw materials in the machine's production process have been instrumental in ensuring the low operational and maintenance costs
of our machines. Optionally the machines are embedded with state-of-the-art internal control systems offering a Programmable Logic Controller and therefore machines that are easily controlled by a computer interface.
We at Vinodrai manufacture the machines from tested quality input raw materials. We use switch gears and components which comply with international standards. Stringent quality procedures, test-runs & multiple checks are conducted on each machine, before dispatch to ensure standard performance. We have in house software develop-ment team for PLC based machines with touch-screen.
Vinodrai’s Manufacturing plant & office being situated on the highway to Jalna, is very well connected by road to Mumbai, Aurangabad & Pune being the closest major cities with Airport access. The factory is spread over 14000 Sq Mtr area of land, where Shop floor for machine assembly is about 3000 Sq Mtr administered by a well equipped corporate office.
An advanced high-tech design and manufacturing facility supported by a dynamic workforce of 50 passionate engineers and experts fuels our vision for delivering top-notch machines. The EN-1000x2 one of the fastest selling machines in India is an testimony to the engineer-ing feat achieved by our development team.
Our shop floor is now handling more than 25 rotational moulding turnkey projects at time, where we can manu-
factures diverse array of roto-moulding machines ranging having a handling capacity of customized 1000 ltr to the large bi-axial machines 30000 Ltr. Vinodrai Engineering also has a well equipped shop floor for making moulds from where and 50-75 Molds of various types can be delivered per month.
We have an excellent after sales support team who dedicatedly solve problems after the installation is complete. Our service engineers travel all over the globe for installation and commissioning of our world-class roto-moulding machines.
EN-SERIESROTO-MOULDING MACHINES
EN S
erie
s M
achi
ne S
peci
�cat
ions
Mod
el
EN 5
00 X
2
EN 10
00
EN 10
00 X
2
EN 10
00 X
4
EN 15
00 X
2
EN 2
000
EN 2
000
X 2
EN
250
0 EN
300
0
Type
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Si
ngle
Arm
Bi
-Axi
al
Bi-A
xial
Bi
-Axi
al
Bi-A
xial
Bi
-Axi
al
Bi-A
xial
Bi
-Axi
al
Bi-A
xial
Bi
-Axi
al
No.
of U
Arm
s -
- -
- -
1 1
1 1
No.
of
1 -
1 1
1 -
- -
-St
raig
ht a
rms
Max
size
of
500
1000
10
00
1000
15
00
2000
20
00
2500
30
00Ta
nks (
in L
tr)
No.
of t
anks
50
0 X
2 10
00 X
1 10
00 X
2
1000
X 4
15
00 X
2
2000
X 1
20
00 X
2
2500
X 1
30
00 X
1Pe
r Cyc
le
50
0 X
1 50
0 X
4 75
0 X
4 75
0 X
4 10
00 X
4
1000
X 4
20
00 X
1 20
00 X
1
Max
Spi
der
880
mm
. 12
00 m
m.
1200
mm
. 12
00 m
m.
1500
mm
. 16
00 m
m.
1600
mm
. 16
00 m
m.
1900
mm
Diam
eter
Arm
Driv
e A
C D
rive
AC
Driv
e A
C D
rive
AC
Dri
ve
AC
Dri
ve
AC
Driv
e A
C D
rive
AC
Driv
e A
C D
rive
Max
Tem
p.
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
Fuel
D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l
Fuel
(Opt
iona
l) LP
G
LPG
LP
G
LPG
LP
G
LPG
LP
G
LPG
LP
G
No.
of C
ylce
24
24
20
18
18
20
18
18
16
Per 2
4 hr
s.
Ital
ian
Burn
er
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Fuel
3.
5 Lt
r. 3.
5 Lt
r. 4.
5 Lt
r. 8
Ltr.
5.5
Ltr.
6 Lt
r. 10
Ltr
. 6.
5 Lt
r. 8
Ltr.
Cons
umpt
ion
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Cool
ing
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Pow
er R
equi
red
3.5
HP.
3.
5 H
P.
6 H
P.
9 H
P.
8 H
P.
6 H
P.
9 H
P.
6 H
P.
7 H
P.
Supp
ly o
f 41
5 Vo
lts
415
Volt
s 41
5 Vo
lts
415
Volt
s 41
5 Vo
lts
415
Volt
s 41
5 Vo
lts
415
Volt
s 41
5 Vo
lts
Volt
age
3 P
hase
3
Pha
se
3 P
hase
3
Pha
se
3 P
hase
3
Pha
se
3 P
hase
3
Pha
se
3 P
hase
Maj
or A
rm
0 - 6
rpm
. 0
- 6 rp
m.
0 - 8
rpm
. 0
- 4 rp
m.
0 - 4
rpm
. 0
- 6 rp
m.
0 - 4
rpm
. 0
- 5 rp
m.
0 - 5
rpm
.Sp
eed
Xaxi
s
Min
or A
rm
0 - 6
rpm
. 0
- 6 rp
m.
0 - 6
rpm
. 0
- 6 rp
m.
0 - 6
rpm
. 0
- 6 rp
m.
0 - 6
rpm
. 0
- 4 rp
m.
0 - 4
rpm
.Sp
eed
Yaxi
s
Elec
tric
al
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/
Siem
ens
/Sw
itch
Schn
iede
r Sc
hnie
der
Schn
iede
r Sc
hnie
der
Schn
iede
r Sc
hnie
der
Schn
iede
r Sc
hnie
der
Schn
iede
r
Area
Req
uire
d
5.5
X 3.
4 X
4.5
3.8
X 3.
9 X
3.7
7.0
X 5.
0 X
5.0
8.5
X 4.
5 X
6.3
7.3
X 4.
3 X
5.5
5.1 X
3.3
X 4
.1 7.
5 X
5 X
6 5.
3 X
5.0
X 5.
0 5.
6 X
5.1 X
4.6
L x
W x
H (m
tr.)
'Spe
cific
atio
ns a
re su
bjec
ted
to im
prov
emen
t & D
evel
opm
ent.
*
*Als
o av
aila
ble
with
cus
tom
er's
spec
ifica
tions
.
EN 500 X2 EN 1000 X2 EN 3000Vinodrai’s EN series machine range was a pioneering effort in creating enterprise grade machine sufficient in itself to begin a new water tank manufacturing plant. Vinodrai also was the first in the industry to introduce a single station machine“EN 1000x2” with multi-station capabilities. EN-1000x2 is truly a multi-station capability machine which can mould two tanks of 1000 lit. at a time or four tanks of 500 lit at a time. Resulting in increased productivity at lowest ever fuel cost.
RAW MATERIAL :About 84 % of production cost is
due to ever increasing price of
LLDPE. EN 1000x2 is equipped with
state of art process control, so that
you can produce multilayer tanks
with lowest possible weights.
Quality of product is independent of
skill, rejection is minimum.
FUEL COST :EN 1000x2 is most fuel efficient
machine in its class. Fuel cost is low
even while producing 1000 and 750
lit tanks. Machine consumes less
than 2.2 lit per 1000 lit tank. Gas
Fired Model further improvises the
efficiency.
MANPOWER COST :Operation of EN 1000x2 machine is
very simple even unskilled operator
manages production of multilayer
tanks without any rejection.
OVERHEAD COST :Low initial capital investment,
minimum space requirement &
higher production results in
minimum overheads.
TRANSPORTATION COST:Machine can be installed nearer to
market resulting in lower cost of
transportation.
HIGHLIGHTS OF PLC CONTROL MACHINES:
R User friendly, No skill manpower require & Trouble free operation.
R Touch screen operation. Temperature Profile display.
R Interlock message display.
R Graphical display of various functions
R Remote support available
R Recipe storage upto 100 recipes
R Alarm History display.
Three Arm rotational moulding machines are considered as rotational moulding industry's workhorse. Always used for mass production of water storage tanks and different industrial components. Heating, cooling and loading cycles function in a synchronized manner to give combination of productivity and fuel efficiency.
We at Vinodrai, add value to these machine by state of art design process. Feedback from our numerous customer helps us offer better fuel efficiency & productivity. We offer most economical solutions for producing tanks from 1000 lit capacity to 10000 lit capacity on our three arm range of machines.
It is possible to customize the three arm machine to suit the demand from the market. Arm / Offset Arm holds single mould of large tank, where as Straight Arm has innovative design to give you choice of mounting either two or four moulds at a time. This helps in reducing production cost of small tanks. Fuel efficiency and productivity is achieved mainly because of complete burning of fuel by the World Class Italian package burner. State-of-the-art control panel
and slip-ring assembly offers ease of operation and hence productivity.
Vinodrai three arm machines are designed for maintenance free long life operation, thanks to heavy duty gear boxes. Over-load safety clutches are provided on turret drive, furnace traveling drive and door drive. Doors are clamped by automatic pneumatic cylinder for reducing heat losses. High capacity re circulating blower insures uniform heating of moulds. Fully automatic turret indexing mechanism with automatic turret lock is provided for better productivity.
THREE ARM BI-AXIALROTO-MOULDING MACHINES
* Also availble in customer's specificationSpecification are subjected to improvement and development.
THREE ARM Machine Specifications
Mod
el
VI-
3-10
00
VI-
3-10
00X
2 V
I-3-
1500
V
I-3-
2000
V
I-3-
2000
X2
VI-
3-25
00
VI-
3-30
00
VI-
3-50
00
VI-
3-10
000
No
of A
rm
2 St
. Arm
&
3 St
. Arm
2
St.
Arm
2
St.
Arm
3
St.
Arm
2
St.
Arm
2
St.
Arm
2
St.
Arm
2
St.
Arm
1
Off
set
Arm
1 O
ffse
t A
rm
1 O
ffse
t A
rm
1
Off
set
Arm
1
Off
set
Arm
1 O
ffse
t A
rm
1 Off
set
Arm
Max
Siz
e of
Tan
k 50
0 Lt
rr x
2
1000
Ltr
x 2
, 75
0 Lt
r x 2
75
0 Lt
r x 2
20
00 L
tr x
2
1000
Ltr
x 2
10
00 L
tr x
2
2000
ltr x
2
5,00
0 x
02on
1 St
raig
ht A
rm
5
00 X
4
1000
Ltr
4
1000
x 4
Prod
ucti
on C
apac
ity
72,0
00 lt
. 96
,000
lt.
80,0
00 lt
. 10
8,00
0 lt
. 13
0,00
0 lt
. 88
,000
lt.
88,0
00 lt
. 16
0,00
0 lt
. 24
0,00
0 lt
.Pe
r D
ay (2
4 hr
s. b
asis
)
Spid
er D
ia &
12
00 &
1300
mm
. -
1300
& 16
00 m
m
1650
& 17
50 m
m
**
1700
& 2
000
mm
19
00 &
205
0 m
m
2400
& 2
600
mm
26
00 &
250
0 m
mH
iegh
t O
ffse
t A
rm
Spid
er D
ia &
11
00 X
900
12
00 X
1300
12
50 X
1200
12
50 X
1300
16
50 X
1750
12
50 X
1300
12
50 X
1300
24
00 X
1600
24
00 X
235
0H
iegh
t St
raig
ht A
rm
Max
imum
Wei
ght
on
200
Kg
**
300
Kg
400
kg
**
400
kg
450
Kg
600
Kg
1400
kg
Off
set
Arm
Max
imum
Wei
ght
on
300
Kg
400
kg
400
Kg
500
Kg
800
Kg
600
Kg
650
Kg
800
Kg
1600
Kg.
Stra
ight
Arm
Furn
ace
Type
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Con
trol
s El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
Prog
ram
mab
le L
ogic
O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Con
trol
ler
(PLC
)
Fuel
D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l
Opt
iona
l Fue
l G
as
Gas
G
as
Gas
G
as
Gas
G
as
Gas
G
as
Burn
er T
ype
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Tw
o St
age
Two
Stag
e
Riel
lo M
ake
Ital
ian
R40G
20/
3.5
R40G
20/
3.5
R40G
20/
3.5
R40G
20/
3.5
Pres
s G
V/5
Pres
s G
V/5
Pres
s G
V/5
RL 5
0/4.
5x6.
5 RL
s 70
/5x
6.5
Burn
er/
Noz
el
Hea
t O
utpu
t of
Bur
ner
1830
00
1830
00
1830
00
1830
00
3060
00
3060
00
3060
00
4380
00
7140
00M
ax, K
cal.
Per
hrs.
Max
imun
Tem
p.
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
Re-C
ircu
lati
ng
5 5
5 5
7.5
7.5
7.5
10
20Bl
ower
HP.
Re-C
ircu
lati
ng
1200
0 12
000
1200
0 12
000
1800
0 18
000
1800
0 24
000
2400
0Bl
ower
C.F
.M
Fuel
Con
sum
ptio
n 8
to 18
8
to 18
8
to 18
8
to 18
15
to
30
15 t
o 30
15
to
30
24 t
o 30
36
to
40 1
Kg/
Hr.
(Die
sel)
Supp
ly V
olta
ge *
* 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
Maj
or A
xis
RPM
. 7.
5 7.
5 7.
5 7.
5 5
5 5
5 5
Min
or A
xis
RPM
. 12
12
12
12
7
7 7
8 8
Maj
or A
xis
Mot
or H
P.
2 2
2 2
3 3
3 5
5
Min
or A
xis
Mot
or H
P.
1 1
1 1
2 2
2 3
3
Tota
l HP.
18
18
18
18
27
27
27
40
49
M/
C D
imen
sion
s 10
.7 x
09
x 5
11 X
11 X
6
12 x
9 x
5.7
11
x 0
9 x
5.7
13 X
11.5
X 6
.8
12 X
08
X 5.
5 12
.5 x
11 x
6
16.5
x 12
x 6
.8
17.8
x 15
.2 x
8.5
L
X W
X H
( M
tr.)
FOUR ARM BI-AXIALROTO-MOULDING MACHINES
FOUR ARM Machine Specifications
Mod
el
VI-
4-10
00
VI-
4-10
00X
2 V
I-4-
1500
V
I-4-
2000
V
I-4-
2000
X2
VI-
4-25
00
VI-
4-30
00
VI-
4-50
00
VI-
4-10
000
No
of A
rm
3 St
arm
&
4 St
. Arm
3
St.
Arm
3
St.
Arm
4
St. A
rm
3 S
t. A
rm
3 S
t. A
rm
3 St
. Arm
3
St.
Arm
1
Off
set
Arm
1 O
ffse
t A
rm
1 O
ffse
t A
rm
1
Off
set
Arm
1
Off
set
Arm
1
Off
set
Arm
1
Off
set
Arm
Max
Siz
e of
Tan
k 50
0 lt
X 2
10
00 lt
X 2
75
0 lt
X 2
75
0 lt
X 2
20
00 lt
X 2
10
00 lt
X 2
10
00 lt
X 2
20
00 lt
X 2
50
00 lt
X 2
on 1
Stra
ight
Arm
500
lt X
4
1000
x 4
Prod
ucti
on C
apac
ity
72,0
00 lt
96
,000
lt
80,0
00 lt
10
8,00
0 lt
13
0,00
0 lt
88
,000
lt
88,0
00 lt
16
0,00
0 lt
24
0,00
0 lt
Per
Day
(24
hrs.
bas
is)
Spid
er D
ia &
12
50 &
1300
mm
**
13
00 &
1600
mm
16
50 &
1750
mm
**
17
00 &
200
0 m
m
1900
& 2
050
mm
24
00 &
260
0 m
m
2600
& 2
500
mm
.H
iegh
t O
ffse
t A
rm
Spid
er D
ia &
90
0 &
1100
mm
12
50 &
1300
mm
12
50 &
1200
mm
12
50 &
1300
mm
16
50 &
1750
mm
12
50 &
1300
mm
12
50 &
1300
mm
24
00 &
1600
mm
24
00 &
235
0 m
mH
iegh
t St
raig
ht A
rm
Max
imum
Wei
ght
on
200
Kg
**
300
Kg
400
kg
**
400
kg
450
Kg
600
Kg
1400
kg
Off
set
Arm
Max
imum
Wei
ght
on
300
Kg.
40
0 K
g.
400
Kg.
50
0 K
g.
800
Kg.
60
0 K
g.
650
Kg.
80
0 K
g.
1600
Kg.
Stra
ight
Arm
Furn
ace
Type
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Trav
ellin
g, R
ound
Tr
avel
ling,
Rou
nd
Con
trol
s El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
El
ectr
ical
Prog
ram
mab
le L
ogic
O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Con
trol
ler
(PLC
)
Fuel
D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l
Opt
iona
l Fue
l G
as
Gas
G
as
Gas
G
as
Gas
G
as
Gas
G
as
Burn
er T
ype
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Si
ngle
Sta
ge
Sing
le S
tage
Tw
o St
age
Two
Stag
e
Riel
lo M
ake
Ital
ian
R40G
20/
3.5
R40G
20/
3.5
R40G
20/
3.5
R40G
20/
3.5
Pres
s G
V/5
Pres
s G
V/5
Pres
s G
V/5
RL 5
0/4.
5x6.
5 RL
s 70
/5x
6.5
Burn
er/
Noz
el
Hea
t O
utpu
t of
Bur
ner
1830
00
1830
00
1830
00
1830
00
3060
00
3060
00
3060
00
4380
00
7140
00M
ax, K
cal.
Per
hrs.
Max
imun
Tem
p.
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
25
00 C
2500 C
Re-C
ircu
lati
ng
5 5
5 5
7.5
7.5
7.5
10
20Bl
ower
HP.
Re-C
ircu
lati
ng
1200
0 12
000
1200
0 12
000
1800
0 18
000
1800
0 24
000
2400
0Bl
ower
C.F
.M
Fuel
Con
sum
ptio
n 8
to 18
8
to 18
8
to 18
8
to 18
15
to
30
15 t
o 30
15
to
30
24 t
o 30
36
to
40 1
Kg/
Hr.
(Die
sel)
Supp
ly V
olta
ge *
* 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
Maj
or A
xis
RPM
. 7.
5 7.
5 7.
5 7.
5 5
5 5
5 5
Min
or A
xis
RPM
. 12
12
12
12
7
7 7
8 8
Maj
or A
xis
Mot
or H
P.
2 2
2 2
3 3
3 5
5
Min
or A
xis
Mot
or H
P.
1 1
1 1
2 2
2 3
3
Tota
l HP.
21
21
21
21
30
30
30
48
58
M/
C D
imen
sion
s 9
x7.2
x 4
.1 12
X 12
X 6
12
x 8
x 5
.7
12 x
8 x
5.7
14
X 11
X 7
12
X 11
X 6
.2
13 x
11 x
6.2
17
.5 x
13.2
x 7
.2
25 x
16.6
x 1
0 L
X W
X H
( M
tr.)
* Al
so a
vailb
le in
cus
tom
er's
spec
ifica
tion
Spe
cific
atio
n ar
e su
bjec
ted
to im
prov
emen
t and
dev
elop
men
t.
ADDED ADVANTAGES OF FOUR ARM MACHINES:
R Variety of molds mounting saves time for mold changing.
R Suitable for two molds of max capacity molds or four small capacity molds on all St arms.
R Round furnace which gives highest fuel efficiency, compact design.
R Extra cooling time available in four arm machine.
R Arm bypass facility available
R Two speed for Re circulating Blower.
R Jog function available for indexing major and minor axis.
R Optional PLC Control Panel with Touch screen available.
HIGHLIGHTS OF PLC CONTROL MACHINES:
R User friendly, No skill manpower require & Trouble free operation.
R Touch screen operation. Temperature Profile display.
R Interlock message display.
R Graphical display of various functions
R Remote support available
R Recipe storage upto 100 recipes
R Alarm History display.
Four arm rotational molding machines are
considered as rotational molding industries
workhorse. Always used for manufacturing
various capacities or component at a time.
Same as three arm Heating, cooling and
loading cycles function in a synchronized
manner to give combination of productivity
and fuel efficiency. Four arm machine do give
same productivity as three arm but you can
mount variety of molds at time on four arm
save the time to change the molds.
We at Vinodrai, add value to these machine by
state of art design process. Feedback from our
numerous customers helps us to offer better
fuel efficiency & productivity. We offer most
economical solutions for producing tanks from
1000 lit capacity to 10,000 lit capacity on our
four arm range of machines.
CS
Seri
es M
achi
ne S
peci
ficat
ions
'Specifications are subjected to improvement & Development. **Also available with customer's specifications.
Mod
el
CS-
5000
C
S-75
00
CS-
1000
0 C
S-20
000
CS-
2500
0 C
S-30
000
Type
C
lam
shel
l C
lam
shel
l C
lam
shel
l C
lam
shel
l C
lam
shel
l C
lam
shel
l
Arm
O
ne
One
O
ne
One
O
ne
One
Arm
Typ
e U
Arm
500
0 lt
U
Arm
750
0 lt
U
Arm
1000
0 lt
U
Arm
200
00 lt
U
Arm
250
00 lt
U
Arm
300
00 lt
Prod
. Per
day
80
,000
10
0000
12
0,00
0 16
0,00
0 15
0,00
0 18
0,00
0( L
tr. P
er 2
4 hr
s. )
Prod
uctio
n
16 t
anks
of
14 t
anks
of
12 t
anks
of
8 ta
nks
of
6 ta
nks
of
6 ta
nks
ofCa
paci
ty
5000
Ltr
. 7
500
Ltr.
10
,000
Ltr
. 20
,000
Ltr
. 25
,000
Ltr
. 3
0,00
0 Lt
r.
Spid
er D
iam
eter
24
00 m
m.
2,60
0 m
m.
2800
mm
. 32
00 m
m.
3800
mm
. 38
00 m
m.
Cont
rol
Elec
tric
El
ectr
ic
Elec
tric
El
ectr
ic
Elec
tric
El
ectr
ic
Prog
ram
mab
le
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Opt
iona
l O
ptio
nal
Logi
cal C
ontr
ol (P
LC)
Burn
er
Sing
le S
tage
Si
ngle
Sta
ge
Two
Stag
e Tw
o St
age
Two
Stag
e Tw
o St
age
Fuel
D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l D
iese
l
Fuel
(opt
iona
l) G
as
Gas
G
as
Gas
G
as
Gas
Fuel
Con
sum
ptio
n 11
Ltr
. 16
Ltr
. 30
Ltr
. 35
Ltr
. 40
Ltr
. 40
Ltr
.(D
iese
l) Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Fuel
Con
sum
ptio
n 9.
3 Kg
. 13
.50
Kg.
25.5
Kg.
30
Kg.
34
Kg.
34
Kg.
(Gas
) Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Pe
r Cyc
le
Per C
ycle
Proc
ess T
emp.
21
00 C
2100 C
21
00 C
2100 C
21
00 C
2100 C
Tota
l Cyc
le T
ime
90 m
in.
100
min
. 12
0 m
in.
180
min
. 24
0 m
in.
240
min
.
Cool
ing
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Air
Coo
ling
Pow
er R
equi
rem
ent
18 h
p.
24 h
p.
27 h
p.
35 h
p.
35 h
p.
35 h
p.
Supp
ly V
olta
ge *
* 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z 41
5 Vo
lt 5
0Hz
415
Volt
50H
z
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
3 Ph
ase
& N
3
Phas
e &
N
Maj
or A
xis R
PM
4 4
4 3
2 2
Min
or A
xis R
PM
6 6
6 7
7 7
Mac
hine
Spa
ce
8.5
X 6.
5 X
6 11
X 7
X 7
11
.5 X
8 X
8
16 X
9.5
X 8
.5
18 X
9.5
X 10
18
X 10
X 10
.5
HIGHLIGHTS OF THE CLAMSHELL RANGE :R Highly Productive and Fuel efficient
R Negligible Rejections
R Suitable for making multilayer insulated tanks
R Environment friendly closed oven with forced air circulation
R Low installed Kilo watts
R Less dependent on Labour
R Consistent product quality
R Hydraulics hood lifting arrangement up to CS 10000
R Fuel Efficient technology for large Rotational Molded Tanks 5000 lit to 30000 lit
Introducing India's first Clamshell Range ofRotational Moulding MachinesVinodrai Engineers has pioneered in introducing Indias first Clamshell ranhe of rotational moulding machines for manufacturing high capacity tanks.These machines can manufacture horizontal as well as vertical tanks between capacities from 5000 ltr to 30,000 lts effeciently.These machines are designed to assure uniformity of wall thichness of the products regardless of skill of the operator.Clamshell machine is highly suitable for making large rotational moulded products like portable toilets, Septic tanks and shape other than round. So Rock and Roll is no more option.
Sr No. Description Clamshell Machine Rock N Roll Machine 1 Arm Movement Bi-Axial 360o 45o Rocking 2 Heating of Mould In a Closed Oven Open Fired 3 Product Thickness Uniform Un Even 4 Material Usages Low High 5 Multi-Layer Easy to Produce Difficult 6 Process Control Controlled Process Operator Dependent 7 Fuel Cost Low High 8 Electric Power Low High 9 Quality of Product Consistent Variable 10 Labor Requirement Less More
Clamshell & Rock N Roll Machine comparision:
Vinodrai also manufactures support machinery to rotomoulding i.e.the most Advanced Two Stage Pulveriser. This makes us the one stopend to end solution provider for entreprenuers looking to start awater tank manufacturing businessMODELS: VI-450-30 / VI-450-40 & VI-450-40X2
PULVERISER Specifications
*Specifications are subjected to improvement & Development. **Also available with customer's specifications.
VI-450-30 VI-450-40 VI-450-40x2
Type of Pulveriser Disc Mill Disc Mill Dual Disc Mill
Disc Diameter 450 mm. 450 mm. 450 mm.
Main Mill Motor 30 hp. 40 hp. 40 hp., 2 Nos.
Output (With LLDPE RM Grade ) 80 kg. 120 kg. 240 kg.
Vibro Siever 900 mm. 1200 mm. 1500 mm.
Siever Motor 1 hp. 1.5 hp. 3 hp.
Air Lock Valve 0.5 HP. 16 rpm. 0.5 HP. 16 rpm. 0.5 HP 16 rpm.
Blower 5 hp. 5 hp. 7.5 hp.
Water Cooling 1 ) Stator Disc 1 )Stator Disc 1)StatorDisc 2) Rotor Disc 2) Rotor Disc 2) Rotor Disc 3) Main Shaft 3) Main Shaft 3)Main Shaft
Disc Temp. Monitor Yes Yes Yes
Motor Current Monitor Yes Yes Yes
Magnetic Separator Yes Yes Yes
Auto Lub. Pump Optional Optional Yes
Electrical Supply** 3 Ph 415 VAC 50 Hz 3 Ph 415 VAC 50 Hz 3 Ph 415 VAC 50 Hz
Connected Load 37 hp. 47 hp. 91 hp.
Over All Dimensions in Mtr. 3 X 2.8 X 4 3 X 2.8 X 4 5 X 3 X 4
Gross Weight in Kg. 2500 3000 4200
DESCRIPTION OF TWO STAGE PULVERISER.
Two stage Disc Mill
Disc Mill is the heart of the pulveriser. Two stage feature ensures course and fine grinding. This increases the life of fine teeth. Disc is made from special alloy steel imported from BOHLER Germany. Easy opening of the disc mill on hinge ensures quick cleaning. There is no need to set the gap every time mill is opened for cleaning.
Bearing Housing
Heavy duty, graded cast housing results in smooth running of the mill. Bearing set up is designed to take care of heavy thrust of grinding. Oil bath lubrication results in less energy consumption. Machine is also available with automatic oil circulating lubrication system. Disc is mounted on taper nose of the shaft to ensure true rotation St easy dismantling.
PULVERISERMoving Disc Cooling
"Dublin" USA make special “rotary union supply water” for moving disc through shaft. This not only cools the moving disc but also keeps bearings running cool. This results in the increase of out put and also machine is able grind heat sensitive polymers. Taper lock pulley from "Fenner" improves transmission efficiency.
Control Panel
The control panel is a free standing economically designed enclosure of steel-powder coated sheet housing with all controls inside. The control panel has access to monitor temperature of disc-mill, fit controls the feeding of material under over temperature condition. Circuit also monitors mill motor current and takes corrective action if mill motor draws more than set current. Control panel offers all protections and interlocks, so that machine can run safely even when the attendant is not around.
Optional¤ 3 ton capacity closed loop water chiller
¤ PLC controlled machine.
Vibratory Screen & Cyclone
Large volume cyclone for efficient separation of powder and vibratory
screen with anti-blocking deck ensure trouble free flow of powder.
Vinodrai offers range of standard as well as customized moulds for water storage tanks, household products &, Industrial Products. We offer sheetmetal moulds, steel CNC machined moulds & Cast Aluminum moulds as per requirement of client.
MOULDS
STAINLESS STEEL MOULDS
SHEET METALFABRICATED MOULDS
CAST ALUMINUMMOULDS
Rotational moulding offers significant advantages when compared with other moulding techniques or thermoforming:
R Low Cost of Production: Roto-molding moulds are less expensive because of their simplicity; and operating pressures are relatively low, allowing moulds to be made from less expensive materials. Costs for moulds and tooling are relatively low.
R The roto-moulding technique is easily adapted to short production runs, particularly when sets of multiple-cavity moulds are used
ADVANTAGES OFROTO-MOULDING
R Hollow, totally enclosed items as well as pieces with openings can be made
R Rotational moulding eliminates the need for secondary tooling
R There is little or no waste due to resin scrap
R Wall thickness and piece weight can be easily controlled
R Rotational moulding procedures assure uniform wall thickness
R Deviations can be controlled to within a maximum tolerance of ± 10 percent
R Pieces with intricate contours and undercuts can be easilymoulded
R Virtually any size piece can be rotationally moulded
R There is a minimum of cross- sectional deformation and warpage
R Rotational moulding yields pieces with excellent surface detail and finish
R Rotationally moulded items are virtually stress free
R Identical or similar items or different sections on one piece can be moulded at the same time in different colors on a single spindle
R Plastic or metal inserts can often be moulded as integral parts of the item
R Double wall constructions for applications are feasible
Using our Two decades of domain knowledge, technical expertise & international experience; we guide and consult with our clients beyond machines; in setting up businesses around the applications of Rotomoulding.
WATER STORAGE TANKS
Water storage tank is the primary product application of roto-moulding for developing countries. Manufacturing Water Storage Tanks using rotational moulding technology is a winning business proposition. Low investment, break even period of 2 years, and huge untapped market, makes water tank manufacturing a highly lucrative opportunity. We continue to offer international quality products adapted to every client's needs for everyone to share and discover the potential of rotational moulding.
Other than water storage tanks, following applications also can be developed with the power of Roto-moulding:
R Containers for disposing, packaging, storage and material handling;
R A variety of industrial parts, especially covers and housings, water softening tanks, tote bins; numerous under-the-hood and in-the-cab automotive parts;
R Small or large toys with complex shapes; Kayaks, small rowing boats etc.
APPLICATIONSOF ROTATIONALMOULDING
Installations accross the globe
Algeria Sarl Tiba Drinking Water Factory Algerie
Argentina Solvi SRL Buenos Aires
Australia Aussie Water Savers Pty Ltd Toongabbie, NSW
Australia Moonpar Nursery Jilliby NSW
Australia Plastic Fabrications Pty Ltd Goodwood TAS
Belgium Plastigi NV Herentals
Baharain Polycon Bahrain w.l.l. Raffia
Bulgeria Bossa Ltd. Sofia
Bulgeria Rotokas Ltd. Sofia
Chile Industria Franco Santiago Chilena De Plasticos. S.A
Fiji Gurubachan Singh Tyre Centre Suva And Industries Ltd.
France E.M.P. Enterprises Metallo Plerguer Plastique S.A.
Ghana New Star Poly Accara
Ghana Poly Tanks ( GH ) Ltd Accara
Gaza Wael Esleem & Brother’s Company Gaza City
Haiti Aqua Sysytem SA Port Au Prince
Haiti Tank Solid Port Au Prince
Ireland Sturdy Products Ltd Dublin
Indonesia Pt. Indoagung Multikreasi Jakarta Ceramic Industri
Indonesia Madan Fibreglass Medan
Kenya Foam Mattress Ltd. Kismu
Kenya Roto Moulders Ltd. Nairobi
Kuwait Plastic Industries Company Kuwait City
Kuwait Shera Al Khaleej Factory Co. Kuwait Ciry For Fiberglass & Poly.
Kuwait United Neama Group Gen. Kuwait Ciry Trdg. And Contracting Co.
Lebanon Murex Industries And Trading SAL Antelias
Libya Mazaya Modern Industries Tripoli
Libya Tsharkiat Alkatt Aldahabi Azzawiya
Madgaskar Makiplast Antananarivo
Malasiya FMJ Sinarmajo Meleka
Malasiya Rich Inspirations Sdn Bhd Tawau
Malawi Electrade Distributors Limbe
Mauritrius Secureworks Ltd. Pailles
Nepal Jagadamba Polytanks Industries Dubhi
Nigeria Chialu I K Investment Ltd Lagos
Nigeria Cobef International Limited Harcourt
Qatar Al Nada Water Tanks Factory Doha
Qatar Khalid Cement Industries Complex Doha
Qatar Titen Fiberglass Company Doha
Republic Of ETS Mimo LugambashiCango
Republic Of Kabongo Kumwimba LugambashiCango
Republic Of Shibam Sky Trading Eng. Co. Aden Yemen
Russia Construction Business Alliance Ltd. Mascow
Russia Corsair Ltd. Mascow
Russia Ekoprom Services Ltd Mascow
Saudi Arabia Al Esra Group Madina
Saudi Arabia Al Zamil Water Tank Factory Riyadh
Saudi Arabia Hisham And Jamal Al-Zamil Riyadh
Saudi Arabia Rayan Water Tanks Khafji Universal Factory
Saudi Arabia Water Filters Riyadh
Sultanate Of High Technology Plastic Co. L.L.C Al BuraimiOman
Sudan Sudan Rotomould Factory Omdurman
Sudan Roto Juba Limited Juba
Tanzania Chemi And Cotex Industries Ltd Dar Es Salaam
Tanzania Trishala Plastics Ltd Arusha
Thailand Roto Moulding Co. Ltd. Bankok
Tunisia Sea Art SARL Tunis
Ukraine Ooo"Expressdetal" Ukraine Odessa
Uruguay RotoPLast – Uruguay Montevideo
Vietnam Son Ha Industrial Co. Ltd. HCM City
Zambia Jumbo Tank Manufacturers Limited Lusaka
Zimbabwe Sphagus Investment P Limited Harare
VINODRAI: A GLOBAL SUPPLIER OFROTO-MOULDING MACHINESVALUE ENGINEERING
We manufacture high quality rotational moulding machines; engineered with precision for consistent & hassle-free long life. Easy to operate machines with high-end safety measures and lock systems minimizes dependency on skilled labour
MORE PROFITS FOR YOU
Our machines are an efficient resource for low investment higher return business. Higher quality, better productivity & precision engineering minimizes production cost while ensures low-maintenance machines. Every step in our conceptualization, design & manufacturing process for customized requirement of our clients is an effort towards optimizing thier resources and increasing their profits.
BEYOND MACHINES
We are an engineering company driven by knowledge, ethics and simplicity. We believe in adding value wherever possible to ensure success of our client’s project; either in terms of domain knowledge, technical expertise or engineering solution. Helping our clients about our products as well as in setting up businesses around has established us as an industry thought leader. With our problem solving attitude we go out of our way to resolve issues at our customer’s plant on priority, this being an instance of our excellence.
www.
reve
bran
dcon
sulti
ng.co
m
FACTORY & OFFICE:
VINODRAI ENGINEERS PVT. LTD12 km Stone, Jalna-Aurangabad Rd., Village Dawalwadi, Dist: JalnaJalna - 431 203. Maharashtra ( India )
Tel:+91 2482 262000 | Fax:+91 2482 262400 | Mob: +91 9890260111
[email protected] | [email protected] | www.vinodrai.com