Download - Western Heat Forge pptx R18
• ISO 9001:2008 • ISO/TS 16949:2009 • ISO 14001:2004 • OHSAS 18001:2007PED 97/23/EC • API Spec. Q1 • API 20B & 20C • NABL Accredited LAB
Capabilities
• Founded in 1988
• Global Supplier of heat treated, machined forgings
• Quality supplier of Cladded and Coated components
• Fully Integrated Open and Closed Die Forging Facility with annualcapacity of 18,000 Tons
Closed Die Forging - 12,000 Tons
Open Die Forging - 6,000 Tons
• Customized Forging capacity 1 kg -1,000 kgs
• Qualified for forgings in compliance with API Spec 20B & 20C and Forging Specification Level FSL 1 to FSL 4
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Key Facts
• Employee Strength - Over 400
• Over 35% in Exports sales
• Total Manufacturing Space 100,0002 ft. (~9,3002 mtrs.)
• Customized ERP System to accurately track orders
• State-of-the-art Die Design and Manufacturing Center
• API 6A and AMS2750 E compliant Heat Treatment Facility
• Qualified to supply SS forgings having impact requirement of -196C
• NABL Accredited Laboratory
• Modernistic Machining facilities – over 60% machined parts
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Key Facts
• Created a "Machined Components Super Market" for over 200 components with significant benefits to Customer -
Zero days of manufacturing lead time
Number of suppliers managed by customer reduced from 15 to 1
Inventory management resources of space & staff dramatically reduced
WHF assumed ownership for Quality, Delivery and Supplier Management
• We add value to our product by anticipating customer needs
Cladding Services for Weld Overlay of Inconel over components
Coating Services for PTFE, Xylan, Everslik and other coatings
• Consignment and supply around inventory programs
• Multi-year supply programs with price variation clauses and yearly cost reductions
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Customer Focused Innovative Solutions
• Services
• Forging Services, Heat Treatment Services, Machining Services
• Metallurgical and Metrological Lab Testing Services
• Coating and Cladding Services
• Tool Room Services for Tool and Die making
• Solutions
• Supply Hydrostatically tested machined components
• Supply welded assemblies
• Anti-corrosive coatings
• WHF can make capital investments to meet customer needs
Examples - Cylindrical grinding, specialized machining cells etc.
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WHF provides Services and Solutions
OHSAS 18001:2007
Cert. No:- 136692-
2013-HSO-IND-DNV
ISO 14001:2004Cert. No: 136693-2013-AE-IND-RvA
PED 97/23/EC Annex I Clause 4.3
Cert. No. 4254-2014-CE-IND-DNV
ISO/TS 16949:2009Cert. No- 44 111 127781-001
APII Monogram License for 20C-0006,20B-0001,
API ISO 9001:2008 Cert. No-2362
API Spec Q1Q1- 2265
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ISO/TS 16949 from TUV NORD Valid till 9th Mar 2016
ISO 14001:2004 from DNV- GL Valid till 12 th Sep 2016
OHSAS 18001:2007 from DNV- GL valid till 12 th Sep 2016
PED 97/23/EC Annex I Clause 4.3 from DNV-GL Valid till 10 th Mar 2017
API Q 1(9th edition) Valid till 31st Mar 2017
API ISO 9001:2008 Valid till 31st Mar 2017
API 20 B Monogram Program- 1st company certified in the world Valid till 31st Mar 2017
API 20 C Monogram Program- 6th company certified in the world Valid till 31st Mar 2017
Certifications
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Our Prestigious Clientele
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Our Prestigious Clientele
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High-Tech Die Design and Forge Simulation Expertise
• Highly qualified design team with a combined industry experience of over 100 years
• 8 software stations running Deform, Unigraphics, Delcam and Autocad
• DEFORM assists in 3D simulations to determine part forging feasibility
• Delcam deployed to create Numerically Controlled Tool Path for die cutting on high
speed CNC HAAS machining centers
• Inventory of die and tooling material to facilitate rapid product development
• State of the art software simulates forging process to obtain 1st time right forgings
Design Capabilities
Quality Forgings Need Quality RM
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• Strategic relations with renowned Steel Mills help acquire variety of gradesin small batches and short lead time
• Original mill test certificates with each supply• WHF can source raw materials globally to customer specifications• In process of qualifying for INCONEL forged components
Commonly forged gradesCarbon & Low Alloy Steels
Case Carburizing Steels Stainless, Duplex & Super Duplex SteelsThrough Hardening Steels
ASTM A105 AISI 8620 SAE 8822 H AISI 410 AISI 420 42CrMo4/EN 19
A350 LF2 Class 1 AISI 8630 18CrNiMo7 AISI 316 AISI 316L EN 24/817M40
S355J2 17NiCrMo6-4 EN353 AISI 304 AISI 304L 43B17
AISI 4130 EN 36C 16MnCr5 DIN 1.4057 DIN 1.4462 ASTM A 182 F22
AISI 4140 EN 354 815M17 DIN 1.4418 ASTM A 182 F321 F6NM
AISI 4340 20MnCr5 17-4PH AISI 4330V
Closed Die Open Die 3” Upsetter
3 Hammers 1 - 5 tons 3 Hammers 1 - 3 tons Maximum Shank 80mmMaximum Upset 125mm
Forged Component Weight 1- 60 Kgs
Forged Component Weight 10 - 1000 Kgs
Forged Component Weight2 - 25 Kgs
Industries Served• Oil & Gas• Mining• Automotive• Power Transmission • Construction Machinery• Material Handling Eqpt
Industries Served• Oil & Gas• Material Handling Eqpt• Power Transmission• Construction Machinery• Project Industry• Nuclear Power
Industries Served• Oil & Gas• Automotive• Power Transmission• Construction Machinery• Mining
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Forging Services
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Valve Body Bonnet Major Gate Minor Gate Flanges Wing Nut Slab Gate Slab Gate
Ram Forging Cross Solid Tee 5A Body Adapter Butterfly Valve Disc
Dual Plate Check Valve Body
Tees/CrossBlock
Round/Gear Blank
Flange Shaft Adaptor Spool Hollow Shaft Tubular Tubular
VALVE & OIL & GAS EQUIPMENTForging Capabilities
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Back Head Cylinder Front Head Retainer End Piece Handle DTH BIT
Trunion Piston Eye UCB Bottom Track Link Track Roller Sprocket Segment Leg Forging
Cap End Cover Trunion Flange Rod Eye Rod Eye Piston Rod Cone Forging
CONSTRUCTION & MINING EQUIPMENTForging Capabilities
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Yoke Shaft Stub Yoke Half End Yoke End Yoke Axle Yoke Tow Hook Yoke Yoke
Whl Brg Spindle Bearing Block Steering Knuckle Bracket Relay Arm Pitman Arm Spring Saddle Link
Crank Shaft Conn Rod Spindle Forging Gear Forging Bowl Body Bowl Hood Damper Fastener
AUTOMOTIVE & OTHERSForging Capabilities
Batch Furnace Continuous Furnace Instrumentation
Capacity 3-6 Tons Capacity 1Ton/Hour Calibrated to API 6A,
AMS 2750E standards
Processes• Normalizing• Annealing, Iso-Annealing• Solution Annealing• Post Weld Stress Relieving• Hardening & Tempering• Precipitation Hardening• Quenching Media
i. Oilii. Wateriii. Polymer
Processes• Normalizing• Iso-Annealing• Hardening• Tempering• Quenching Media
i. Oilii. Wateriii. Polymer
• Chino HT Chart Recorders
• Chino Data Loggers• K - Type Thermo-Couples• Temperature Controllers• Auto Charger for Quench
Application• Deep-throat, fully
automated Hardness Tester
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Heat Treatment Services
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• Facility calibrated by NABL accredited agencies as per AMS 2750 E and API 6A Annexure M
• Expertise in heat treating different grades like Carbon steel, carburizing steels, low alloy steel, High alloy steel, Martensitic stainless steel, Austenitic stainless steel, Precipitation stainless steel, Duplex and super duplex stainless steels
• Auto Charging / extractor System, Deep Throat Hardness Tester with inbuilt measurement system calibrated as per ISO 6506-2 facilitate reliable and repeatable heat treatment results
• Spare capacity of 500 Tons / Month for outside clients at competitive rates with timely delivery
• Combination of Batch & Continuous furnaces with Oil, Water & polymer quenching facility from 500 kg to 4.5 Tons per lot
Heat Treatment Services
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Deep Throat Brinell Hardness Tester with inbuilt measuring system
Batch furnaces with Auto charger for quenching operation
Continuous furnace with extractor mechanism for quenching operation
Heat Treatment Services
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UltrasonicMagneticParticle
• Third Party Inspector Approvals - LLOYDS, Bureau Veritas, Moody International, ICS, TUV, IRS, ABS, EIL, IRQS, Velosi, Campbell
• Client Approvals - Cameron, GE, Siemens, Alstom Power, Wesco, Goodwin, NOV, Aswan National OilWell Varco
NABL Accredited Lab Services
Chemical Analysis
Micro-Structure
Grain-Flow
Impact @
-196CTensile
Brinell Rockwell
MagneticParticle
LiquidPenetrant
UltrasonicNon-Destructive Testing
HardnessTesting
Optical Spectrometer
ARL 3460
ChemicalTesting
MechanicalTesting
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• NABL accredited laboratory for Chemical, Mechanical and Metallurgical testing
• Third party testing services and certifications provided in accordance with ISO/IEC 17025:2005, ASTM and IS standards.
State of the art testing facilities
• Chemical Analysis - ARL make spectrometer (26 channels)
• Mechanical Testing - Universal Testing machine (0.2% PS)
ASTM Impact testing Machine validated by NIST with facility of subzero testing (Up to -196°C) and Profile Projector ( 50X)
• Hardness Testing - Optical Brinell Hardness Tester and Rockwell Hardness Tester
• Metallographic Image analyzer for phase analysis with photographic capability
Metallurgical Testing Services
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ARL Spectrometer (26 Channels)
Universal Testing machine (0.2% PS)
ASTM Impact Testing Machine (with NIST validation) Testing done till -196C
Metallurgical Testing Services
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Machining Services
50,0002 ft.Space
CAD CAM
Fixtures&
Gauges
State of Art CNC
Machines
ISO/TS16949
Approved
Metrology Lab with
CMM
Tool Design &
Engineering
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Sr Description Qty Capacity1 CNC Horizontal turning M/C 10 10mm to 500mm Turning Diameter
2 CNC Vertical Turning Center 3 350Dia Chuck -500 Dia chuck-1000mm
3 Vertical Machining CenterOkuma, Haas, Dalih, LMW
6 BT40 & BT50M/C Table 800 to 2500mm
4 Horizontal Machining CenterOkuma, Mitsui Seiki, BFW
3 BT-40Table-500x500mm
Machining Capabilities
*Commissioning brand new machining facility at Chakan in 1st Quarter of 2016
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State of the Art Metrology Lab
• 2 Coordinate Measuring Machines (CMMs)• Conturograph and Video Image Analyzer to be added shortly• Trimos Digital height gauge 0 – 600 mm• Micrometers & Bore Gauges• Internal Pitch Measuring instruments• Thread Plug Gauges, Ring Gauges & Plain Gauges• Special RTG Groove Measuring instrument 25 - 60mm• Surface Roughness Measuring Instrument Degree of finishing (Ra Rt Rz )
Metrology Lab Services
• Approved Supplier of INCONEL CLAD BONNETS to major Oil and Gas OEM
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Supply of Turnkey Components
Fronius Compact Cladding Cell
HMI 10 / CCC /1500 TIG HW – Salient Features • CNC controlled Welding system with
synchronized turn-table• Compact design and Quick setup• Digital communication within system controller
& power source providing maximum process stability
• Precise torch positioning with servo-controlled axes
• Remote maintenance via network or internet connection
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Cladding Services
*Planned brand new cladding facility at Chakan in 3rd Quarter of 2016
Machine Type Specification Rating
Fronius Compact Cladding Cell HMI-T10/CCC/1500 TIG HW
Mains 400V/N/PE 50 Hz
Foot Print in mm 2723 / 1900
Faceplate in mm 1000
Part Weight Max in kgs. 1500
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Cladding Services
www.WesternHeatForge.com
Western Heat & Forge Pvt. Ltd.
Plant I - Forging FacilityJ-2 'S' Block | MIDC | Telco Road Bhosari PUNE- 411026 | INDIA
TEL +91. 20. 6635 9200+91. 20. 2712 2667
FAX +91. 20. 2712 0410 +91. 20. 2712 2202
Plant II – Machining FacilityW - 195 – B, M.I.D.C. | Bhosari PUNE - 411026 | INDIA
Plant III – Machining & Cladding FacilityNew Chakan Plant
Mr. Sanjay Jindal, MD
[email protected]@WesternHeatForge.com
Contacts
Thank You!!!!
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