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What is Ergonomics?Ergonomics is the science and
practice of designing jobs or workplaces to match the capabilities and limitations of the human body.
Benefits of ergonomics include:– safer jobs with fewer injuries– increased efficiency and productivity– improved quality and fewer errors– improved morale
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What is a Muscularskeletal Disorder?
An MSD is a disorder of the muscles, nerves, tendons, ligaments, joints, cartilage, blood vessels or spinal discs.
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Workplace MSD’s are caused by exposure to risk factors:
RepetitionForceAwkward PosturesContact StressVibration
WHAT IS A WMSD?
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“Caution Zone” Jobs Require Action
Do you have “caution zone” jobs?
Two requirements:• Awareness education• Evaluate “caution zone” jobs for hazards
Reduce exposure below the hazard level or to the degree feasible
• No additional requirements
Not covered• No requirements
Yes
Hazards present
No
No hazardspresent
Annual review
Annual review
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CautionZone What is a
“Caution Zone” job?
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Awkward Postures High Hand Force Highly Repetitive Motion Repeated Impact Heavy, Frequent or
Awkward Lifting Moderate to High
Hand-Arm Vibration
CautionZone
Look for These Indicators:
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Awkward Postures
Being in these work positions for more than 2 hours total per day
– Hands above head– Elbow above shoulder– Back bent forward more than 30 degrees– Neck bent more than 30 degrees– Squatting– Kneeling
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Working with the Hands OverheadFor more than 2 hours per day
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Neck or Back Bent Forward More than 30ºFor more than 2 hours per day
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Squatting or KneelingFor more than 2 hours per day
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High Hand Force More than 2 hours per day of:
Pinching 2 or more pounds weight or 4 or more pounds force
Gripping 10 or more pounds weight or force
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Highly Repetitive Motion
Workers repeat same motion every few seconds for more than 2 hours per day with:– neck– shoulders– elbows– wrists– hands
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Highly Repetitive Motion
Intensive keying for more than 4 hours per day
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Repeated Impact Using hands or knees
as a hammer– more than 10 times per
hour– more than 2 hours per day
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Heavy, Frequent, or Awkward Lifting
Lifting objects more than:– 75 lbs. once/day– 55 lbs. more than ten times/day– 10 lbs. more than twice/minute
for more than 2 hours per day
– 25 lbs. above shoulders, below knees, or at arms length for more than 25 times/day
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Moderate to High Hand-Arm Vibration
High LevelModerate Levelmore than 2 hours/day
More than 30 Min/day
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Analyzing Caution Zone Jobs for Hazards Use a systematic method to look
at:– physical demands– layout of work area– size, shape, and weight of objects
handled The results will help to
determine controls
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Hazard Zone (use Appendix B)
Risk factors become hazardous when:– there is a longer duration of
exposure Shoulders
Working with the hand(s) above thehead or the elbow(s) above theshoulder(s)
More than 4 hourstotal per day
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Hazard Zone(use Appendix B)
Risk factors become hazardous when:– there is greater intensity
Working with the back bent forwardmore than 30º (without support, or theability to vary posture)
More than 4 hourstotal per day
Back
Working with the back bent forwardmore than 45º (without support or theability to vary posture)
More than 2 hourstotal per day
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Risk factors become hazardous when:– there is a combination of risk factors Highly repetitive
motionMore than 3hours total perday
Arms,wrists,hands
Gripping anunsupported object(s)weighing 10 or morepounds per hand, orgripping with a force of10 pounds or more perhand (comparable toclamping light dutyautomotive jumpercables onto a battery) Wrists bent in
flexion 30° ormore, or inextension 45° ormore, or in ulnardeviation 30° ormore
More than 3hours total perday
Flexion
Extension
Ulnar deviation
Hazard Zone(use Appendix B)
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Ergonomic Solutions
Using foot controls instead of standard mice controls
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Ergonomic Solutions
Lift assist device to eliminate heavy, awkward lifts
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Shoulder harness for landscaping tool to reduce hand forces
Ergonomic Solutions
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Voice activated software to eliminate keystrokes
Ergonomic Solutions
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If You Have “Caution Zone” Jobs
Begin an employee awareness education program
Analyze your workplace for hazards
Reduce any hazards you find
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Ergonomics Awareness Education Should: Provide information on all
“caution zone” risk factors Show the types, symptoms
and impacts of WMSDs Show the importance of
early reporting of symptoms Identify the hazards
and measures to reduce them Teach the requirements
of the ergonomics rule
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Reducing Identified Hazards You need to reduce hazards to below
hazard level, or to a degree technologically and economically feasible through:– Engineering and administrative controls
(preferred) and/or– Individual work practices and PPE
Employers are not required to reduce employee hours to comply
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Job-Specific Training Job-specific training is required
only if controls change the job or work practices
Training must include:– hazards of the work activities– safe work practices– proper use and maintenance
of control measures
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Employee Involvement Your safety committee should be
involved in selecting the methods of employee participation
Involve your employees in:– Analyzing “Caution Zone” Jobs– Selecting hazard control methods– Reviewing ergonomics activities
annually Results should be shared with
your safety committee
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Remember: “Caution Zone” Jobs Require Action
Do you have “caution zone” jobs?
Two requirements:• Awareness education• Evaluate “caution zone” jobs for hazards
Reduce exposure below the hazard level or to the degree feasible
• No additional requirements
Not covered• No requirements
Yes
Hazards present
No
No hazardspresent
Annual review
Annual review
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It Costs Less to Be SafeAverage cost of Average cost ofcommon WMSDs*: common controls:Low back: $6,000 Hydraulic lift: $600
Shoulder: $7,000 Adjustable heightworkstation: $800
Elbow: $4,000 Powered screwdriver:$100
Wrist: $5,500 Assembly workpositioner: $75
* Source: SHARP Report No. 40-4a-2000