DRAFTCost and schedule, staffing, metrology utilization 10 AM October 12, 2006Mike ViolaField Period Assembly Manager

Field Period Assembly Operations Work Crews and SupportOur best, highly effective and ingenious technicians assigned to perform first time tasks. John Edwards 30 years experience (Master Support Technician), Mike Duco from Lockheed (simulations, manufacturing, coatings vibrations), Ed Bush 20+ Quality Assurance then NB Ion Sources.Augmented as needed by Cryogenic operators and NB TechniciansLearning CurvePerform all tasks first with crack crewTrain secondary support crew to perform bulk of workToolingCrack Crew perform dry run of toolingMetrology (Mike Duco with Steve Raftopoulos Support)Leica Laser: 0.0005 accuracyRomer arm: 0.005 accuracy (2 other Romer Arms available)

Field Period Assembly Operations Amazing eye-hand coordination

Field Period Assembly Operations Documentation and Work PlansManufacturing Facility Operation Plan (MFOP) covers overall facility conductDimensional Control PlanFPA Assembly Sequence Plan FPA Specification and Assembly DrawingsFPA Manufacturing, Inspection, Test, Quality Assurance Plan (MIT/QA) FPA Procedures

Field Period Assembly Operations Very good agreement.

VVSA1_MTM_FINAL_NUMBERSVVSA1_PPPL_BEST_FIT

Field Period Assembly Operations Metrology is serving appropriate needs.

VVSA2_MTM_FINAL_NUMBERSVVSA2_PPPL_BEST_FIT

Field Period Assembly Operations Station 1 setupPort prefit

Field Period Assembly Operations

Field Period Assembly Operations Station 1 Schedule (VVSA)All three VVSAs received 9/30/06All work performed on station 1 fixture (2 rotisserie stations) with Leica & 2 men augmented with 3 technicians if neededInstall VVSA external components (Diagnostic Coils, Cooling Tubes, Thermocouples) Laser or Romer Tooling Checks and Metrology Training 5/15/06 FP#1 6/30/06 5/3/07FP#2 (VVSA #3) 9/30/06 8/31/07 FP#3 (VVSA #2) 8/1/06 1/17/08

Field Period Assembly Operations Station 2 Schedule (3 Coil preassembly)Perform crude prefit any gross interferences & Tooling checkout 10/30/06 6/19/07Perform prefit shim and alignmentAlign and Assembly Laser TrackerTooling checks 10/5/06 3/4/07FP#1 3/5/07 9/6/07 FP#2 9/7/07 11/15/07FP#3 11/16/07 1/31/08

Field Period Assembly Operations Station 3 Schedule (Coils onto VVSA) (Laser Tracker or Internal GPS)Align and Assembly 2 coil three packs Tooling checks 7/31/07 8/27/07FP#1 9/7/07 10/4/07FP#2 11/16/07 12/10/07FP#3 2/1/08 2/21/08Align and Assembly Coils onto VVSATooling checks 7/31/07 8/27/07FP#1 8/28/07 11/7/07FP#2 11/8/07 1/16/08FP#3 1/17/08 4/7/08

Field Period Assembly Operations Station 4 Schedule (TF Coils) LaserAlign and Assembly TF CoilsTooling checks 10/4/07 11/14/07FP#1 11/15/07 1/15/08 FP#2 1/16/08 2/19/08 FP#3 2/20/08 6/3/08

Field Period Assembly Operations Station 5 Final Assembly Schedule in NCSX Test Cell (Weld ports, Install TF Coils, Leak Check, Final metrology)Align and Assembly Laser Tracker and Laser on Target for port weldingTooling checks 9/14/07 10/4/07 FP#1 11/8/07 4/4/08 FP#2 1/17/08 5/20/08 FP#3 4/11/08 7/11/08

Field Period Assembly Operations To ConcludeAssembly operations are considered conceptual and will be tested out prior to actual work is performed.Our best technicians are assigned to these FPA tasks.Reasonable time is allocated to perform FPA