drawings - · pdf filethe information described following the caution symbol must be ... with...

DRAWINGS

Applicable Model

ZT1500Y

Before starting operation, maintenance, or programming, carefully read themanuals supplied by Mori Seiki, the NC unit manufacturer, and equipmentmanufacturers so that you fully understand the information they contain.Keep the manuals carefully so that they will not be lost.

MD-CEZT1500-A1E

• The contents of this manual are subject to change without notice due toimprovements to the machine or in order to improve the manual. Conse-quently, please bear in mind that there may be slight discrepanciesbetween the contents of the manual and the actual machine. Changes tothe instruction manual are made in revised editions which are distin-guished from each other by updating the instruction manual number.

• Should you discover any discrepancies between the contents of the man-ual and the actual machine, or if any part of the manual is unclear, pleasecontact Mori Seiki and clarify these points before using the machine. MoriSeiki will not be liable for any damages occurring as a direct or indirectconsequence of using the machine without clarifying these points.

• All rights reserved: reproduction of this instruction manual in any form, inwhole or in part, is not permitted without the written consent of Mori Seiki.

The product shipped to you (the machine and accessory equip-ment) has been manufactured in accordance with the laws andstandards that prevail in the relevant country or region. Conse-quently it cannot be exported, sold, or relocated, to a destination ina country with different laws or standards.

The export of this product is subject to an authorization from thegovernment of the exporting country.

Check with the government agency for authorization.

990730

Machine Information

Description of machine: CNC multi-axis turning center

Model name:

Machine serial No.:

Manufacturing date:

Representative:

Business hours: 8:30 - 17:30

PREFACE

This document gives the machine specifications and drawings which are necessary for thecustomer to carry out inspection and maintenance work. Please select the drawings that matchyour machine's specification to carry out inspection and maintenance.

If the drawings necessary for your inspection and maintenance are not included in this document,please contact Mori Seiki.

Please refer to PARTS LIST supplied separately when placing an order for service parts.

This manual uses SI unit system and metric system.If inch system is required, please convert the values to inch system by referring toAPPENDIX CONVERSION TABLE OF UNITS at the back of this manual.

WARNING When changing parts, be sure to use genuine parts specified by MoriSeiki. Mori Seiki cannot accept responsibility for any trouble arising fromthe use of parts not specified by Mori Seiki. Using parts that are notspecified will not only impair the performance of the machine; it will alsomake the machine unsafe and could cause accidents involving seriousinjuries or damage to the machine.

NOTE

SIGNAL WORD DEFINITION

A variety of symbols are used to indicate different types of warning information and advice.

Learn the meanings of these symbols and carefully read the explanation to ensure safe operationwhile using this manual.

<Symbols related with warning>

The warning information is classified into three categories, DANGER, WARNING, and CAUTION.

The following symbols are used to indicate the level of danger.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury damages to the machine.

The information described following the caution symbol must be strictly observed.

<Other symbols>

Indicates the items that must be taken into consideration.

Indicates useful guidance relating to operations.

DANGER Indicates an imminently hazardous situation which, if not avoided, willresult in death or serious injury.

The information described in the DANGER frame must be strictlyobserved.

WARNING Indicates a potentially hazardous situation which, if not avoided, couldresult in death or serious injury.

The information described in the WARNING frame must be strictlyobserved.

CAUTION

NOTE

CONTENTS

1. GENERAL VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. INSTALLATION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. FOUNDATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. SPINDLE SPEED OUTPUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

5. ROTARY TOOL SPINDLE SPEED OUTPUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

6. TURRET INTERFERENCE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6.1 Quick Change Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7. AXIS TRAVEL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.1 VDI Turret Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8. TOOL PRESETTER ARM INTERFERENCE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8.1 Manual Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

8.2 Automatic Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

9. SPINDLE DIMENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. SLIDEWAY LUBRICATION PUMP DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11. COOLANT PUMP DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11.1 Spindle Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11.1.1 Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

11.1.2 High Pressure Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

12. HYDRAULIC UNIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12.1 Hydraulic Circuit Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

12.2 General View and Specifications of Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

12.3 General View and Specifications of Chuck Valve Unit . . . . . . . . . . . . . . . . . . . . . . . . . 30

12.3.1 Headstock 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

12.3.2 Headstock 1 (High/Low Pressure Chuck Specification) . . . . . . . . . . . . . . . 32

12.3.3 Headstock 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34


12.4 General View and Specifications of Chuck and C-axis Valve Unit . . . . . . . . . . . . . . . . 38

12.4.1 Headstock 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38


12.5 General View and Specifications of 2nd C-axis Valve Unit . . . . . . . . . . . . . . . . . . . . . . 42

12.6 General View and Specifications of Turret Clamp/Unclampand Turret Selecting Valve Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

13. PNEUMATIC CIRCUIT DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

14. OIL COOLER DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

14.1 NU-YEC062BMA02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

P-1

1. GENERAL VIEW

This illustration shows external machine dimensions.Make sure that the machine can be carried to the installation site without interference and that there is sufficient space around the machine for maintenance.

Unit: mm

(Q50574 A01 1/3)

CAUTION

P-2

Unit: mm

(Q50574 A01 2/3)

P-3

2. INSTALLATION DRAWING

Make sure there is sufficient maintenance area for opening the CNC and electrical cabinet doors, for pulling out the coolant tank and chip conveyor, etc.

Unit: mm

(Q50574 A01 3/3)

CAUTION

P-4

3. FOUNDATION DIAGRAM

(1) Select a place that can support the weight of the machine.

(2) To obtain and maintain the intended levels of accuracy and performance from the machine over a prolonged period of time, perform foundation work carefully and pay attention to machine installation.Unless foundation work is performed according to the foundation diagram, it will adversely affect the accuracy (static and dynamic) and the life of the machine.

Unit: mm

(Q50576 A01)

CAUTION

P-5

Unit: mm

(1) This drawing shows the standard foundation. Determine the concrete thickness according to ground conditions.

(2) Prepare the following items before installation.

1. Foundation bolt M14 500 L 8 pcs.

2. Nut and washer for M14 8 pcs.

3. Plate 150 × 150 × 20 8 pcs.(Q50576 A01)

NOTE

P-6

4. SPINDLE SPEED OUTPUT DIAGRAM

(Q43342 A01)

Motor SpecificationsOutput 22/18.5 kW

Rated time 5 min/15 min/30 min/ContinuousSpindle speed 6000 min−1

Manufacturer FANUC (αB132L/14000i)

P-7

5. ROTARY TOOL SPINDLE SPEED OUTPUT DIAGRAM

(Q43317 B01)

Motor SpecificationsOutput 5.5/3.7/2.2 kW

Rated time 5 min/15 min/ContinuousSpindle speed 1250/1500/6000 min−1

(5 minutes base/base/max.)Manufacturer FANUC (α2/10000i)

P-8

6. TURRET INTERFERENCE DIAGRAMS

6.1 Quick Change Specification

Unit: mm

(Q54317 A03 1/2)

P-9

Unit: mm

(Q54317 A03 2/2)

P-10

7. AXIS TRAVEL DIAGRAMS

7.1 VDI Turret Specification

Unit: mm

(Q52402 A03 1/2)

P-11

Unit: mm

(Q52402 A03 2/2)

P-12

8. TOOL PRESETTER ARM INTERFERENCE DIAGRAMS

8.1 Manual Type

The diagram shows an interference zone between the tool presetter arm and the chuck or workpiece (outside diameter). There is no interference between them if the chuck and a workpiece are within the range indicated by hatching lines. With such as a three-jaw chuck which has projection partly, turn it so that the protruded portions fall within the allowable zone before starting tool measurement to avoid interference.

Unit: mm

(Q54291 A02)

P-13

8.2 Automatic Type

The diagram shows an interference zone between the tool presetter arm and the chuck or workpiece (outside diameter). There is no interference between them if the chuck and a workpiece are within the range indicated by hatching lines. With such as a three-jaw chuck which has projection partly, turn it so that the protruded portions fall within the allowable zone before starting tool measurement to avoid interference.

Unit: mm

(Q54324 A01)

110

190

φ240

φ240

110

170

350

349 339

1010

4545

φ207

340

Spindle 2

50 50

Spindle large nose

(A2-5)

Headstock front end

Spindle large nose

(A2-5)

Headstock front end

120120

5050

120120

50100

150

5050 100

100

50100

150

5050 100

100

φ207

Spindle 1

P-14

9. SPINDLE DIMENSION

Unit: mm

(Q70069 A01)

P-15

Spindle (R00099)(Q70069 A01)

S: Stroke (without chuck)

Cylinder KITAGAWA KITAGAWA KITAGAWA KITAGAWA

Type S1552-21E S1552-21E M1120RC M1120RA

Hollow Max. 38.5 ∗ ∗ ∗

Min. 16.5 ∗ ∗ ∗

Collet Max. ∗ 38.5 ∗ ∗

Min. ∗ 16.5 ∗ ∗

Solid Max. ∗ ∗ −70 38.5

Min. ∗ ∗ −90 18.5

Spindle 1 1 1.2 2

Draw pipe/Draw bar

A: R74266 A: R74266 B: R70078 C: R74267

Cylinder adapter D: F28212 D: F28212 E: F28211 E: F28211

NOTE

P-16

10. SLIDEWAY LUBRICATION PUMP DIAGRAM

<Specifications>

Pump

Tank

Float switch

Pressure switch

Element

(U27016 A03)

Output × Poles 17 W × 2P

Insulation class Type E

Voltage 100/100•110 VAC (50/60 Hz)

Frequency 50/60 Hz

Rated current 1.5/1.2•1.5 A (50/60 Hz)

Discharge capacity 0.1/0.12 L/min (50/60 Hz)

Discharge pressure 1.4 MPa

Tank capacity 6.0 L

Effective tank capacity 4.1 L

Maximum interrupting capacity 30 VAAC 50 WDC

Maximum interrupting current 0.33 AAC 1.0 ADC

Maximum interrupting voltage 250 VAC 200 VDC

Minimum load 10 mVDC 10 µA

Contact capacity (Resistance load) 125 VAC, 0.1 A

Operating pressure ON at 0.8 MPa

Minimum load 5 VDC, 1 mA

Nominal filtration rating 30 µ

P-17

<General view>

Unit: mm

(U27016 A03)

No. Unit Name Type Q’ty Remarks

1 Tank TP6B 1 SHOWA

2 Pump 1 SHOWA

3 Flange 1 SHOWA

4 Pressure switch GFB8V 1 SHOWA

5 Oil supply port SBC2 1 SHOWA

6 Float switch OLV01 (ON at lower limit) 1 SHOWA

7 Terminal block 8P 1

8 Name plate 1 SHOWA

9 Terminal block connection label 1 SHOWA

10 Pressure gage PGLS35-3 1 SHOWA

11 Line filter LFG011H 1 SHOWA

12 Push button switch MB2011L/B 1 NIKKAI

Drain G1/8

Suction filter150 mesh

Wiring inlet, 22 dia.

High-voltage warning label Packing

Flange

Cover

Space toremove cover: 40

Discharging port (upward)M10 × 1.0PH6

Caution label

P-18

<Circuit diagram>

<Wiring diagram>

(U27016 A03)

Discharging portM10 × 1.0

Grounding terminal (from flange)

Motor

Push button switch

Pressure switch0.8 MPa ON

Float switch, ON at lower limit

Power source 100 V

Ground

P-19

11. COOLANT PUMP DIAGRAMS

This section shows examples of standard usage of coolant pumps.The coolant pumps shown in this section may not be used depending on the specifications of the machine, therefore, confirm the models of the coolant pumps used in your machine before carrying out maintenance work.

11.1 Spindle Coolant Pump

11.1.1 Standard

<Specifications>

Discharge capacity and total lifting height indicate the value for coolant with the viscosity of

1 mm2/s.(E55115 A03)

Model Totally Enclosed External Fan TypeVKA362AH

Pump Discharge capacity (L/min) 40 50Total lifting height (m) 20 28Standard pipe diameter (PS) 3 4Max. viscosity for pumping

(mm2/s)75

Motor Motor model MLC8085CPhases 3Poles 2Output (W) 600Voltage (V) 200 200 - 220Frequency (Hz) 50 60Current (A) 2.3 3.1 - 2.9Motor speed (min−1) 2875 3340 - 3395Insulation class FAmbient temperature (°C) Max. 40Temperature-rise limit (°C) Max. 100Rating S1 (continuous)Protection method Totally enclosed external fan type (IP54)Standard IEC34-1

Conforming to CE markingInboard bearing 6304ZZOutboard bearing 6202ZZACMass (kg) 11.5Capacity of the thermal overload relay (A)

3.5

NOTE

NOTE

P-20

<General view>

(E55115 A03)

P

OutletDrain

Grounding terminal

Strainer Inle

t

Q

Min

. 5

Minimum liquid level

Bottom of tank

Rotation

Name plate Name plateView P

View Q

Rc1/8 (Drain plug)

Cap

Strainer size: φ2

P-21

<Disassembly diagram>

(E55115 A03)

No. Part Name Material1 Fan cover SPCE2 External fan PA3 Oil seal NBR4 AC bearing

(outboard bearing)—

5 Deep groove ball bearing (inboard bearing)

—

6 Terminal box PPE/PA alloy7 Grommet NBR8 Pump stand FC150910

Mechanical sealSlider (fixed/rotating)Bellows, cup gasket

SiC/SiCFKM

11 Spacer SUS30412 Washer SUS30413 Collar SUS30414 Gasket —15 Casing

(without guide vanes)SUS304

16 Casing (with guide vanes)

SUS304

17 Impeller SUS30418 Suction chamber SUS30419 Screw SUS30420 U nut SUS30421 Wide strainer SUS30422 Belt SUS30423 Seal ring PTFE24 Clamp SUS30425 Strainer clamping plate SUS30426 Phillips pan head screw SUS

P-22

11.1.2 High Pressure Specification

<Specifications>

Discharge capacity and total lifting height indicate the value for coolant with the viscosity of

1 mm2/s.(E55116 A03)

Model Totally Enclosed External Fan TypeVKA662AH

Pump Discharge capacity (L/min) 40 50Total lifting height (m) 40 55Standard pipe diameter (PS) 3 4Max. viscosity for pumping

(mm2/s)75

Motor Motor model MLC8096CPhases 3Poles 2Output (kW) 1.2Voltage (V) 200 200 - 220Frequency (Hz) 50 60Current (A) 4.1 5.8 - 5.5Motor speed (min−1) 2865 3320 - 3370Insulation class FAmbient temperature (°C) Max. 40Temperature-rise limit (°C) Max. 100Rating S1 (continuous)Protection method Totally enclosed external fan type (IP54)Standard IEC34-1

Conforming to CE markingInboard bearing 6306ZZOutboard bearing 6203ZZACMass (kg) 15.5Capacity of the thermal overload relay (A)

5.8 - 6.0

NOTE

P-23

<General view>

(E55116 A03)

P

OutletDrain

Grounding terminal

Strainer Inle

t

Q

Min

. 5

Minimum liquid level

Bottom of tank

Rotation

Name plate Name plateView P

View Q

Rc1/8 (Drain plug)

CapStrainer size: φ2

P-24

<Disassembly diagram>

(E55116 A03)

No. Part Name Material1 Fan cover SPCE2 External fan PA3 Oil seal NBR4 AC bearing

(outboard bearing)—

5 Deep groove ball bearing (inboard bearing)

—

6 Terminal box PPE/PA alloy7 Grommet NBR8 Pump stand FC150910

Mechanical sealSlider (fixed/rotating)Bellows, cup gasket

SiC/SiCFKM

11 Spacer SUS30412 Washer SUS30413 Collar SUS30414 Gasket —15 Casing

(without guide vanes)SUS304

16 Casing (with guide vanes)

SUS304

17 Impeller SUS30418 Suction chamber SUS30419 Screw SUS30420 U nut SUS30421 Wide strainer SUS30422 Belt SUS30423 Seal ring PTFE24 Clamp SUS30425 Strainer clamping plate SUS30426 Phillips pan head screw SUS

P-25

12. HYDRAULIC UNIT DIAGRAMS

12.1 Hydraulic Circuit Diagram

∗ indicates the home position.(Q40036 002)

NOTE

P-26

(Q40036 002)

P-27

12.2 General View and Specifications of Hydraulic Unit

<Specifications>

(U00290 A05)

Maximum operating pressure D.H 4.0 MPa

Pump delivery 25 L/min

Hydraulic oil viscosity range 20 - 88 mm2/s (Recommended)

15 - 400 mm2/s (Possibility)

Hydraulic oil temperature 15 - 50°C (Recommended)

0 - 60°C (Possibility)

Ambient temperature 0 - 35°C

Humidity 20 - 85%RH

Oil used Mineral oil based hydraulic oil ISO VG32

Power source Power line 3-phase 200/200-220 VAC 50/60 Hz

Fan 1-phase 200/200-220 VAC 50/60 Hz

P-28

<General view>

Unit: mm

(U00290 A05)

Rc1

/2S

quar

e-he

ad lo

w-p

ress

ure

plug

Rc1

/2Ta

pere

d po

rt pl

ug

Rc3

/8Ta

pere

d po

rt pl

ug

Rp1

/2 A

bove

oil

surfa

ceS

quar

e-he

ad lo

w-p

ress

ure

plug

Rp1

Abo

ve o

il su

rface

Tape

red

port

plug

Exh

aust

A

Oil

fille

r por

t/dis

char

ge p

ort n

ame

plat

eO

il fil

ler p

ort/d

isch

arge

por

t (M

12 h

exag

on h

ead

bolt)

2 ×

4 - 1

4 di

a. m

ount

ing

hole

sU

pper

limit

10

L

Low

er li

mit

7.6

L

Nam

e pl

ate

Spe

cific

atio

n na

me

plat

e

450

(For

ZL-

250)

520

(For

SL-

303)

Cau

tion

labe

l

Con

trolle

r cas

e lid

Ope

ratio

n pa

nel a

nd d

ispl

ay

PG

16 w

iring

inle

t (do

wnw

ard)

PG

9 w

iring

inle

t (do

wnw

ard)

Gro

und

P-Q

Cha

ract

eris

tic C

urve

of

Pum

p (5

0/60

Hz)

Tran

sit c

lam

p bo

lts (2

pla

ces)

(Loo

sen

the

bolt

befo

re

oper

atin

g th

e un

it.)

Do

not p

lace

an

obst

acle

that

blo

cks

inta

ke/e

xhau

st o

f oil

cool

er’s

ve

ntila

tion

with

in 1

00 m

m fr

om th

e in

take

/exh

aust

face

of t

he fa

n m

otor

. In

stal

l the

uni

t at a

pla

ce w

ith g

ood

vent

ilatio

n so

that

gen

erat

ed h

eat c

an b

e sm

ooth

ly d

issi

pate

d.

Con

trolle

r Wiri

ng D

iagr

am (V

iew

A)

P:

Pre

ssur

e (M

Pa)

Q: Discharge capacity (L/min)

Dis

char

ge c

apac

ity

P-Q

Cha

ract

eris

tic C

urve

P-29

<Names of major parts>

<Circuit diagram>

(U00290 A05)

No. Unit Name Q’ty Type Manufacturer

1 Oil tank 1 10 L DAIKIN

2 Suction strainer 1 DHA-06-150 TSUKASA KOEI

3 Oil level gage 1 KLA-80A KYOWA

4-1 Pump set 1 Inverter controlled pump DAIKIN

4-2 Pump set 1 Controller DAIKIN

5 Oil filler port/air breather

1 HY-06T DAIKIN

6 Oil cooler 1 DCR06BP-10-28 DAIKIN

Above oil surface

P-30

12.3 General View and Specifications of Chuck Valve Unit

12.3.1 Headstock 1

<Specifications>

<General view>

Unit: mm

(U00261 A04)

Power source Control line 100/100/110 VAC 50/60/60 Hz

Solenoid valve name plate

Name plate

Direction

2 - 8.8 dia. mounting holesTightening torque: 35 N•m with M8

Max

. 136

.5


For U.S.A.: YSPA1/4R × φ60 × 6 MPa × 900 psiOther than U.S.A.: YSPA1/4R × φ60 × 6 MPa(Pressure gage list: conforming to SS-05401)

TSA-11 Cable glandCable size: 7 - 10 dia.

Elbow8022RG-06

Long elbow8022-06

2 - Rc3/8 Plug on both sides

P-31


<Circuit diagram>

Max. operating pressure of this valve unit: 6.9 MPa(U00261 A04)


1 Manifold 1 Y4223568 DAIKIN

2 Solenoid valve 1 KSO-G02-2DA-30-E DAIKIN

3 Gage block 1 Y4321800 DAIKIN

4 P port pressure reducing valve

1 MG-02P-03-55-T-76 DAIKIN

P A

T B

CLOSE OPEN

Chuck OPEN/CLOSE

NOTE

P-32

12.3.2 Headstock 1 (High/Low Pressure Chuck Specification)

<Specifications>

<General view>

Unit: mm

(U00269 A03)



Name plate

Direction



TSA-11 Cable gland


Cable size: 6 - 10 dia.

Elbow8022RG-06

Long elbow8022-06


P-33


<Circuit diagram>




2 Solenoid valve 1 KSO-G02-2DA-30-E-38 DAIKIN


4 Pressure reducing valve for high/low pressure setting

1 MGBS-02P-1-C03A-55-CT DAIKIN

P A

T B

CLOSE OPEN

Chuck OPEN/CLOSE

NOTE

P-34

12.3.3 Headstock 2

<Specifications>

<General view>

Unit: mm

(U00268 A04)



Name plate

Direction


Max

. 136

.5





P-35


<Circuit diagram>







1 MG-02P-03-55-T-76 DAIKIN

P A

T B

CLOSE OPEN

Chuck OPEN/CLOSE

NOTE

P-36


<Specifications>

<General view>

Unit: mm

(U00271 A02)



2 - 8.8 dia. mounting holesTightening torque: 35 N•cm with M8

Name plate


For U.S.A.: SPD1/4 × φ60 × 6 MPa × 900 psi (U50204 A01)Other than U.S.A.: SPD1/4 × φ60 × 6 MPa (U50202 A01)(Pressure gage list: conforming to SS-05421)

Direction



Cable size:6 - 10 dia.

P-37


<Circuit diagram>




2 Solenoid valve 1 LS-G02-2DA-30-CLE DAIKIN




CLOSE OPEN

Chuck OPEN/CLOSE

NOTE

P-38

12.4 General View and Specifications of Chuck and C-axis Valve Unit

12.4.1 Headstock 1

<Specifications>

<General view>

Unit: mm

(U00264 A04)


2 - Solenoid valve name plate

Name plate


Long elbow8022-06


Direction

Max

. 136

.5




P-39


<Circuit diagram>





3 Solenoid valve 1 KSO-G02-2BA-30-E DAIKIN



1 MG-02P-03-55-T-76 DAIKIN

6 P port check valve 1 MC-02P-05-65 DAIKIN

OPEN

Chuck OPEN/CLOSE

UNCLAMP

P A

T B P A

T B

CLOSE CLAMP

C-axis

NOTE

P-40


<Specifications>

<General view>

Unit: mm

(U00287 A03)



Name plate


Long elbow8022-06


Direction



2 - 8.8 dia. mounting holesTightening torque: 35 N•m with M8M

ax. 1

37


P-41


<Circuit diagram>




2 Solenoid valve 1 KSO-G02-2DA-30-E-53 DAIKIN






OPEN

Chuck OPEN/CLOSE

UNCLAMP

P A

T B

P A

T B

CLOSE CLAMP

C-axis

NOTE

P-42

12.5 General View and Specifications of 2nd C-axis Valve Unit

<Specifications>

<General view>

(U00456 A01)


Name plate


Direction


2 - Rc3/8Plug on neither sides



P-43


<Circuit diagram>



1 Manifold 1 BT-102-50-S(UK4619)

DAIKIN



UNCLAMP CLAMP

C-axis

NOTE

P-44

12.6 General View and Specifications of Turret Clamp/Unclamp and Turret Selecting Valve Unit

<Specifications>

<General view>

Unit: mm

(U00400 A05)


2 - 8.8 dia. mounting holesTightening torque: 35 N•cm with M8


Direction

Name plate



2 - Rc3/8Plug on opposite side

P-45


<Circuit diagram>


No. Unit Name Q’ty Model Manufacturer

1 Manifold 1 BT-202-50-S(UK5175)

DAIKIN


3 A port pilot check valve

2 MP-02A-20-55 DAIKIN

4 Orifice (K) 1 φ2.1 (K02-O21) DAIKIN

5 Orifice (K) 1 φ1.2 (K02-O12) DAIKIN

T

P A

B T

P A

B

CLAMP UNCLAMPTurret index Milling

Turret CLAMP/UNCLAMP Turret selecting

NOTE

P-46

13. PNEUMATIC CIRCUIT DIAGRAMS

∗ indicates the home position.(Q41032 002 1/2)

NOTE

P-47

(Q41032 002 1/2)

P-48

∗ indicates the home position.(Q41032 002 2/2)

NOTE

P-49

14. OIL COOLER DIAGRAM

14.1 NU-YEC062BMA02

<Specifications>

Model NU-YEC062BMA02

Cooling capacity 2500/2900 WRoom temperature: 35°C, Oil temperature: 38°C50/60 Hz

Compressor Totally-enclosed rotary type, 650 W3-phase, 200 V, 50/60 Hz, 2P

Condenser Fan cooling type, Fin and tube type

Cooler Circulating type, Fin and tube type

Fan/motor for condenser Fan: 300-mm dia. 6-vane fanMotor: 50 W, 3-phase, 200 V, 50/60 Hz, 4P

Liquid circulating pump motor Totally enclosed external fan type, 400 W3-phase, 200/200-200 V, 50/60 Hz, 4P

Liquid circulating pump NOP Trochoid pump 2P400C-216EVSDisplacement: 24.0/28.8 L/minRelief valve set point: 0.4 MPa

Liquid temperature controller Machine temperature follow-up type (reference ±7°C)Sensitivity: 0.2°CTemperature sensing device: Thermistor

Refrigerant and control R407C 480 gCapillary tube

External dimensions 1080 (W) × 315 (L) × 396 (H) mm

Coating Acrylic acid resin baking finishMori blue

Mass 68 kg

Power source 3-phase, 200 V, 50/60 Hz1-phase, 100 V, 50/60 Hz

Rated power 2.2 kVA

Fuses Power circuit: 3-phase, 200 V, 15 AThis unit is not equipped with a breaker (to be installed by the customer).Control circuit: 1-phase, 100 V, 2 A(The unit is equipped with a circuit protector.)

Room temperature(operating range)

5 - 40°C

Liquid temperature(operating range)

5 - 40°C

Noise level Max. 70 dB (A)

P-50

(U07205 A05)

Liquid used Clean lubricating and hydraulic oil(Oil that could attack or corrode copper, aluminum, etc. cannot be used.)

Recommended dynamic viscosity index: 2 - 10 mm2/s

Connection port size Inlet: Rc 1/2Outlet: Rc 3/4

Protective devices Pressure switch (shutting off high pressure)Spark quencherOverload protector (compressor, pump motor)

Terminal block For alarm output (24NC, 0CAL “a” contact)OFF at abnormal status

Remarks This unit is not waterproof and must be kept away from water. Splashing water may cause serious damage to the unit.

Model NU-YEC062BMA02

P-51

<General view>

(U07205 A05)

Pre

ssur

e sw

itch

labe

l

Con

dens

er

filte

r lab

el

WA

RN

ING

labe

l

2 - M

10 E

ye b

olt

Cov

erC

ompr

esso

r

Con

dens

er

Fan

mot

or

Troc

hoid

pum

p

Out

let

Inle

t

Pow

er

cabl

e in

let

hole

Pow

er c

able

inle

t hol

e29

-, 23

-mm

dia

.

Pow

er

cabl

e in

let h

ole

Oil

type

labe

l 2M

P-52

<Oil cooling medium circulation circuit>

(U07205 A05)

Com

pers

sor

Max

. ope

ratin

g pr

essu

re:

3.2

MP

aW

ithst

and

pres

sure

:10

.6 M

Pa

Con

dens

erM

ax. o

pera

ting

pres

sure

: 3.

2 M

Pa

With

stan

d pr

essu

re:

10.5

MP

a

Cap

illary

tube

Eva

pora

tor

Max

. ope

ratin

g pr

essu

re:

2.0

MP

aW

ithst

and

pres

sure

:10

.5 M

Pa

Ther

mos

tat

Mac

hine

tem

pera

ture

se

nsor

Cle

an lu

bric

ant

Oil

tem

pera

ture

sen

sor

Max

. ope

ratin

g pr

essu

re:

0.5

MP

a

Low

pre

ssur

e si

deH

igh

pres

sure

sid

e

P-53

<Electrical parts list>

Code Unit Name Type Q’ty Manufacturer

M81

F3R

Compressor

Compressor internal thermostat

4PS132MBA, 650 W 3-phase, 2P, 200 V, 50/60 Hz

1

1

Matsushita Electric

M83 Trochoid pump motor FELQ-8T, 400 W3-phase, 4P, 200/200, 220 V, 50/60 Hz

1 Yaskawa Electric

M82 Fan motor F414M50WS, 50 W3-phase, 4P, 200 - 220 V, 50/60 Hz

1 Matsushita Electric

S2F High-pressure pressure switch

FTB-Z231 (Manual return: 3.2 MPa)VDE approved

1 Saginomiya Seisakusho

K81M Magnetic switch for compressor

SC-03, 100 VACTÜV approved

1 Fuji Electric

K83M Magnetic switch for Trochoid pump

SC-03, 100 VACTÜV approved

1 Fuji Electric

F81R Overcurrent relay for compressor

TR-ON/3, 4.5 A setTÜV approved

1 Fuji Electric

F83R Overcurrent relay for Trochoid pump

TR-ON/3, 2.2 A setTÜV approved

1 Fuji Electric

K1H Alarm relay HH62S-100VTÜV approved

1 Fuji Electric

N1 Thermostat T6DIK-A610A, 200 V46-W24070Negative phase prevention relay,40 sec. with built-in OFF timer

1 Taiko Sangyo

R3 Thermistor(Machine temperature)

06-W26381 1

R2 Thermistor(Oil temperature)

06-W24731 1

R1 Temperature adjusting variable resistor

W-247 B2KΩ 1

Q1F Circuit protector CP31E/2, 2 A250 VAC, 50/60 HzTÜV approved

1 Fuji Electric

Z1Z2Z3

Spark quencher 3CRE-505003CRE-50500CRE-30680VDE approved

111

Okaya Electric

H1 Operation indicating lamp (white)

MB105 WFU 1 Metro Electric

H2 Alarm indicating lamp (orange)

MB105 OFU 1 Metro Electric

P-54

(U07205 A05)

X1 Terminal block AYBN016-1AYBN011-1IEC conformed

11

Fuji Electric

Code Unit Name Type Q’ty Manufacturer

P-55

<Electrical circuit diagram>

(U07205 A05)

Pow

er la

mp

(whi

te)

Pum

p

Ala

rm la

mp

Ala

rm

Com

pres

sor

Ther

mos

tat

Circ

uit p

rote

ctor

Tem

pera

ture

adj

ustin

g va

riabl

e re

sist

or

OFF

at

abno

rmal

sta

tus

100

VA

C, 5

0/60

Hz

200

VA

C, 3

P, 5

0/60

Hz

Mac

hine

tem

pera

ture

sen

sor

Oil

tem

pera

ture

sen

sor

Comment Form Date:

To improve this manual, we invite you to make comments on any insufficient description or errors in thismanual. We want to know how you think we can make this manual better. Please restrict your comments tothose concerning this manual only.

• Name of manual DRAWINGS for ZT1500Y

• Number of revisions MD-CEZT1500-A1E (2003.11)

• Name • Company

• Department • Telephone

• Address

• Chapter • Page • Line • Comments / Requests

• For Mori Seiki's use - Do not write below this line.

• Description • Reception No. • Received by

APPENDIX CONVERSION TABLE OF UNITS

This manual uses SI unit system and metric system.If inch system is required, please convert the values to inch system by referring to the followingtable.

In the texts and drawings in this manual, there are dimensions and other values specific to inch specification machines. In the case of these specific dimensions and values, converting the corresponding values for the metric specification machines into inch system dimensions or values using the conversion table will not give the correct dimensions or values.

<Example>

The dimensions and values specific to the inch system machines include cutting feedrate per spindle revolution, manual jog feed rate, tool dimensions, zero point (NC lathe only), and T-slot and pallet dimensions (machining center only).

For these values, refer to the values specified in the machine specification table. If the required value is not found in the table, contact Mori Seiki.

Units and numerical values in ( ) in the SI column indicate the formal expression of the SIunit system.

However, they are not used usually and the units described above the expression in ( ) areused instead of the formal SI unit expression. These units are also approved as SI unitsystem expression.

Quantity Metric SI Yard/Pound Remarks

Length1 mm 1 mm 0.0394 in.1 m 1 m 3.281 ft

Velocity1 mm/min 1 mm/min (0.017 mm/s) 0.0394 in./min1 m/min 1 m/min (0.017 m/s) 3.281 ft/min

Area1 m2 1 m2 10.764 ft2

1 mm2 1 mm2 0.0016 in.2

Volume 1 L (liter) 1 L (liter) (1 × 10-3 m3) 0.264 gal. gal.: US gallon

Volumetric flow rate 1 L/min1 L/min

(1.66666 × 10-5 m3/s)0.264 gpm

gal.: US gallon

Mass 1 kg 1 kg 2.2 lb.Force 1 kgf 9.80665 N 2.2 lbfTorque 1 kgf•m 9.80665 N•m 7.233 ft•lbf

Pressure1 kgf/cm2 9.80665 × 10-2 MPa 14.22 psi (14.22 lbf/in.2)

1 MPa = 1000 kPa1 kPa = 1000 Pa

1 ton/m2 9.80665 × 103 Pa 204.4 lb./ft2 ton: metric ton

Output 1 kW 1 kW 1.34 HP

Temperature 1°C 1°C (274.16 K)33.8°F

°F = (1.8 × °C) + 32Temperature difference: 1°C = 1 K

Kinematic viscosity 1 cSt 1 × 10-6 m2/s 1.076 × 10-5 ft2/s 1 St = 100 cSt

Rotational speed 1 min-1 (rpm) 1 min-1 (1/60 s-1) 1 rpm

Angle 1° 1° (π/180 rad) 1° (deg)Degrees, minutes, and seconds may also be used.

Work1 kcal 4.186 × 103 J 1 kcal

1 kgf•m 9.80665 J 7.233 ft•lbf Different from torquePower 1 kcal/h 1.16 W 1 kcal/h

Acceleration 1 G 9.80665 m/s2 1 G

CAUTION

NOTE

Printed in Japan

:

MORI SEIKI CO., LTD.Head Office 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan

Phone: (0743) 53-1121 Fax.: (0743) 52-8713Nara Campus 362 Idono-cho, Yamato-Koriyama City, Nara 639-1183, Japan

Phone: (0743) 53-1121106 Kita Koriyama-cho, Yamato-Koriyama City, Nara 639-1160, JapanPhone: (0743) 53-1125

Iga Campus 201 Midai, Iga-cho Ayama-gun, Mie 519-1414, JapanPhone: (0595) 45-4151

Chiba Campus 488-19 Suzumi-cho, Funabashi City, Chiba 274-0052, JapanPhone: (047) 410-8800

MORI SEIKI U.S.A., INC.Head Office 9001 Currency Street, Irving, Texas 75063

Phone: 972-929-8321 Fax.: 972-929-8226Technical Centers Dallas: 9001 Currency Street, Irving, Texas 75063

Phone: 972-929-8321 Fax.: 972-929-8226Los Angeles: 5740 Warland Drive Cypress, California 90630Phone: 562-430-3800 Fax.: 562-430-5570Chicago: 5655 Meadowbrook Drive, Rolling Meadows, Illinois 60008Phone: 847-593-5400 Fax.: 847-593-5433Detroit: 29234 Commerce Drive, Flat Rock, Michigan 48134Phone: 734-379-7000 Fax.: 734-379-8876Cincinnati: 4920 Olympic Blvd., Erlanger, Kentucky 41018Phone: 859-282-8200 Fax.: 859-282-8340Boston: 10 Bearfoot Road Northborough, Massachusetts 01532Phone: 508-351-8686 Fax.: 508-351-8688New Jersey: 30 Abeel Road, Monroe Township, New Jersey 08831Phone: 609-495-6246 Fax.: 609-409-6870DTL: 950 Riverside Parkway Suite 90 West Sacramento, California

95605Phone: 916-374-9400 Fax.: 916-374-9300

Representative OfficeCharlotte, Seattle

MORI SEIKI MEXICO, S.A. DE C.V.Head Office & Technical Center

Montecito 38 Piso 12-38 Col. Napoles 03810México D.F.Phone: 55-5488-3276 Fax.: 55-5488-3279

MORI SEIKI BRASIL LTDA.Head Office & Technical Center

Rua República do Iraque, 1432 2 and, Campo Belo 04611-002São Paulo, BrasilPhone: 11-5543-1762 Fax.: 11-5543-1948

MORI SEIKI GmbHHead Office Antoniusstrasse 14, 73249 Wernau, Germany

Phone: 07153-934-0 Fax.: 07153-934-220Technical Centers Stuttgart: Antoniusstrasse 14, 73249 Wernau, Germany

Phone: 07153-934-0 Fax.: 07153-934-220Hamburg: Glockengiesserwall 26, 20095 Hamburg, GermanyPhone: 40-30-10-43-45 Fax.: 40-30-10-43-46Istanbul: Abdi Ipekci Caddesi No: 129 Kat 5, Bayrampasa, IstanbulPhone: 212-613-4141 Fax.: 212-612-4603

Representative OfficeDusseldorf

MORI SEIKI (UK) LTD.Head Office & Technical Center

Michigan Drive, Tongwell, Milton Keynes, MK15 8HQ, EnglandPhone: 01908-618040 Fax.: 01908-618033

Technical Center Scotland: Broom House, Quarrywood court, West Lothian, Livingston EH54 6AX

Phone: 01506-443511 Fax.: 01506-443357

MORI SEIKI FRANCE S.A.Head Office & Technical Center

Rue des Châtaigniers, Zone Industrielle d’Ormes-Saran, 45140 ORMES, FrancePhone: 02-38-74-88-99 Fax.: 02-38-74-72-56

MORI SEIKI ITALIANA S.R.L.Head Office & Technical Center

Via Riccardo Lombardi N. 10, 20153 Milano, ItalyPhone: 02-4894921 Fax.: 02-48914448

MORI SEIKI ESPAÑA S.A.Head Office & Technical Center

Calle de la Electrónica, Bloque B, Nave 9 Poligono Industrial "La Ferreria" 08110 Montcada I Reixac (Barcelona), SpainPhone: 93-575-36-46 Fax.: 93-575-08-47

MORI SEIKI SINGAPORE PTE LTDHead Office & Technical Center

3 Toh Guan Road East, Singapore 608835Phone: 6560-5011 Fax.: 6567-6234

Representative OfficeMalaysia

MORI SEIKI (THAILAND) CO., LTD.Head Office & Technical Center

119/2 Moo 8, Bangnathani Building 1st Floor A1, Bangna-Trad KM.3 Road Kwaeng Bangna, Khet Bangna, Bangkok 10260, ThailandPhone: 2-361-3700-5 Fax.: 2-361-3706

MORI SEIKI (TAIWAN) CO., LTD.Head Office & Technical Center

No. 8, Kong 8th Road, Linkou No. 2 Industrial District, Linkou Hsiang, Taipei Hsien, Taiwan, R.O.C.Phone: 02-2603-1701 Fax.: 02-2603-1706

MORI SEIKI HONG KONG LIMITEDHead Office & Technical Center

Unit 02, 8/F., Vicwood Plaza, 199 Des Voeux Road, Central, Hong KongPhone: 852-2757-8910 Fax.: 852-2757-7839

MORI SEIKI (SHANGHAI) CO., LTD.Head Office & Technical Center

No. 200, Fu Te Road (North) Wai Gao Qiao Free Duty Zone, Shanghai, ChinaPhone: 21-5868-0310 Fax.: 21-5868-0282

Technical Center Beijing: Room 20D, Block B King Wing Hot Spring Hotel, No.17 Dong Sanhuan South Road, Chaoyang District, Beijing 100021

Phone: 010-6768-3691 Fax.: 010-6768-8635

MORI SEIKI KOREA CO., LTD.Head Office & Technical Center

A-101, 2 SK TWIN TECH TOWER, 345-9 Kasan-dong, Kumcheon-Ku, Seoul, KoreaPhone: 2-862-0925 Fax.: 2-862-0928

PT. MORI SEIKI INDONESIAHead Office & Technical Center

Komplek Gading Bukit Indah Blok M/01 J1. Bukit Gading Raya, Kalapa Gading, Jakarta Utara, 14240 IndonesiaPhone: 21-453-1199 Fax.: 21-458-57414

MORI SEIKI AUSTRALIA PTY LTDHead Office & Technical Center

6/6 Garden Road Clayton VIC 3168, AustraliaPhone: 03-8545-0900 Fax.: 03-9561-4999

Technical Centers Melbourne: 6/6 Garden Road Clayton VIC 3168, AustraliaPhone: 03-8545-0900 Fax.: 03-9561-4999Sydney: 6/287 Victoria Road Rydalmere NSW 2116, AustraliaPhone: 02-8844-9700 Fax.: 02-9638-6111

The export of this product is subject to an authorization from the government of the exporting country.Check with the government agency for authorization.

031009

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