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27-Jul-16 1 Dr.G.Venkatappa Rao Geosynthetics Construction Material compare with cement & steel Is a Technology - Engineering with Geosynthetics Process of development Technology groups involved Polymer, Textile Civil 27 July 2016 Geosynthetics - Introduction G V RAO 2

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27-Jul-16

1

Dr.G.Venkatappa Rao

Geosynthetics

• Construction Material – compare with cement & steel

• Is a Technology - Engineering with Geosynthetics

• Process of development

• Technology groups involved – Polymer,

Textile

Civil

27 July 2016 Geosynthetics - Introduction G V RAO 2

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Historical - Roads

• Use of coconut leaf mattresses in Kerala in road construction

• Dragging a bogged down vehicle using leaves, brushes etc

• Cordruoy roads using tree trunks packed next to one another and levelling with gravel for traffic in forest areas

• Natural erosion control by vegetation – turfing, trees etc

27 July 2016 Geosynthetics - Introduction G V RAO 9

Geosynthetics

• Modern civil engineering construction

materials

• Modify/Improve soil/geologic material

behaviour

• Developed/Synthesized for specific function

or application in construction

• More than 1billion sq m annual use

27 July 2016 Geosynthetics - Introduction G V RAO 10

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GEOSYNTHETICS

• They generally replace scarce raw material

resources like steel/cement/aggregates

• They are good alternatives to conventional

designs

• They are, sometimes, the only means of

construction

• They can be rapidly installed

• They can revitalise textile industries ???

27 July 2016 Geosynthetics - Introduction G V RAO 11

27 July 2016 Geosynthetics - Introduction G V RAO

What Are Geosynthetics?

A planar, polymeric (synthetic or natural) material used in contact with soil/rock and/or any other geotechnical material, for Filtration, Drainage, Separation, Reinforcement, Protection, Sealing and Packing.

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Geosynthetics –The wide variety

• Geotextiles –Woven, non-woven Filter fabrics

• Geogrids

• Geomembranes

• Geocomposites

• Geonets, Geofibres,mesh mattings, Geopipes

27 July 2016 Geosynthetics - Introduction G V RAO 14

27 July 2016 Geosynthetics - Introduction G V RAO

What Are Geotextiles and Related Products ?

Geotextile

A planar, permeable, polymeric (synthetic or

natural) textile material, which may be nonwoven,

knitted or woven, used in contact with soil/rock

and/or any other geotechnical material in civil

engineering applications.

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27 July 2016 Geosynthetics - Introduction G V RAO

Continuous filament extrusion (after American Hoechst Corp.)

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27 July 2016 Geosynthetics - Introduction G V RAO

Flat Loom 19

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Woven or Knitted Geotextiles

27 July 2016 Geosynthetics - Introduction G V RAO 21

27 July 2016 Geosynthetics - Introduction G V RAO

Scanning electron micrographs of (2X1) twill weave monofilament fabric

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Woven geotextile

27 July 2016 Geosynthetics - Introduction G V RAO

Scanning electron micrographs at interlacement point of woven fabric

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27 July 2016 Geosynthetics - Introduction G V RAO

A nonwoven geotextile in the form of a manufactured sheet, web or batt of directionally or randomly orientated fibres, filaments or other elements, mechanically and/or thermally and/or chemically bonded. Nonwovens are used in Filtration, Drainage, Separation, Protection and/or Erosion Control applications.

(Protection) 30

27 July 2016 Geosynthetics - Introduction G V RAO

The needle punching process (after American Hoechst Corp.)

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27 July 2016 Geosynthetics - Introduction G V RAO

Typical barbed needle (after American Hoechst Corp.)

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27 July 2016 Geosynthetics - Introduction G V RAO

Basic principles of needle punching process 33

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27 July 2016 Geosynthetics - Introduction G V RAO

Non-woven Geotextile

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27 July 2016 Geosynthetics - Introduction G V RAO

Scanned electron micrographs of spun bonded fabric with different amplification

A 36

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27 July 2016 Geosynthetics - Introduction G V RAO

B 37

27 July 2016 Geosynthetics - Introduction G V RAO

C 40

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27 July 2016 Geosynthetics - Introduction G V RAO

Geogrids

A planar, polymeric structure consisting of a

regular open network of integrally connected

tensile elements, which may be linked by

extrusion, bonding or interlacing, whose

openings are larger than the constituents,

used in contact with soil/rock and/or any

other geotechnical material in civil

engineering applications.

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Geogrid Manufacture 27 July 2016 Geosynthetics - Introduction G V RAO 42

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Uniaxial Geogrid

27 July 2016 Geosynthetics - Introduction G V RAO

Uniaxial Geogrid

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Geogrid Biaxial 27 July 2016 Geosynthetics - Introduction G V RAO 44

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Extruded Geogrids

27 July 2016 Geosynthetics - Introduction G V RAO 45

Woven or Welded Geogrids

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Geonet

• A planar, polymeric structure consisting of a

regular DENSE network, whose constituent

elements are linked by knots or extrusions and

whose openings are much larger than the

constituents, used in contact with soil rock

and /or any other geotechnical material in civil

engineering applications (IGS)

27 July 2016 Geosynthetics - Introduction G V RAO 51

Geonet

27 July 2016 Geosynthetics - Introduction G V RAO 52

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Geomembrane

• A planar relatively impermeable, polymeric

(synthetic or natural) sheet used in contact

with soil/rock and/or any other geotechnical

material in civil engineering applications

27 July 2016 Geosynthetics - Introduction G V RAO 54

27 July 2016 Geosynthetics - Introduction G V RAO

A planar, relatively impermeable, polymeric (synthetic) sheet with a minimum thickness of 1.0 mm. In landfill applications they are usually manufactured of HDPE with a thickness of > 1.0 mm, in Germany > 2.5 mm. The surface can be smooth, profiled or textured and can be of importance for the shear behaviour.

Geomembrane

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Geocomposites

27 July 2016 Geosynthetics - Introduction G V RAO 58

27 July 2016 Geosynthetics - Introduction G V RAO

Manufacture of GCLs Cont’d

Adhesive mixed with clay 63

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Geomat

A three-dimensional, permeable, polymeric

structure, made of bonded filaments, used to

reinforce roots of grass and small plants and

extend the erosion control limits of vegetation

for permanent erosion control applications.

27 July 2016 Geosynthetics - Introduction G V RAO 65

Geosynthetics - Introduction

G V RAO

Geosynthetics – composition

• Polypropylene

• H D P E

• Polyester

• PVC

• Synthetic Rubber

• Natural fibres – Jute, coir

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COIR GEOTEXTILES

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27 July 2016 Geosynthetics - Introduction G V RAO

Rolls of RECBs

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Geosynthetics – the functions

• Separation

• Drainage

• Filteration

• Reinforcement

• Moisture barrier

• Cushion

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What is Separation?

Definition

• A Geosynthetic placed at the interface between

two dissimilar geotechnical materials functions

as a Separator when it prevents these materials

from mixing under the action of applied loads

27 July 2016 Geosynthetics - Introduction G V RAO 71

Separation function

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Separation Applications Typical Application of Geosynthetics as Separators

• At sub-grade/sub-base interfaces in temporary and permanent roads

• Between railroad ballast and a foundation soil

• Between embankment fill and soft foundation soil

27 July 2016 Geosynthetics - Introduction G V RAO 73

27 July 2016 Geosynthetics - Introduction G V RAO

Difference between two different soil

types

Filtration and Separation

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27 July 2016 Geosynthetics - Introduction G V RAO

.Nonwovens are used in Filtration, Drainage, Separation, Protection and/or Erosion Control applications.

Filtration and Separation

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Drainage function

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Geosynthetics - Introduction G V RAO

Typical Applications (1)

BUILDING DRAINAGE GARDEN ROOF

ROAD EDGE DRAINS HORIZONTAL ROOFING

FINDRAINS PARKING DECKS

RETAINING WALLS PLANTERS

27 July 2016 79

27 July 2016 Geosynthetics - Introduction G V RAO

REINFORCEMENT FUNCTION

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Geostrip

• A polymeric material in the form of a

strip, used in contact with soil/rock

and/or any other geotechnical material

in civil engineering

27 July 2016 Geosynthetics - Introduction G V RAO 84

Reinforcement function

27 July 2016 Geosynthetics - Introduction G V RAO 85

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Function vs. Geosynthetic Type Type of

Geosynthetic Separation Reinforcement Filtration Drainage Containment

geotextile geogrid geonet geomembrane geosynthetic clay liner

geopipe geofoam geocomposite

27 July 2016 Geosynthetics - Introduction G V RAO 87

First Reinforced Soil Wall in

India – Ludhiana, Punjab - 1986

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27 July 2016 Geosynthetics - Introduction G V RAO

The Designed

Section

BS 8006 1995

90

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27 July 2016

Geosynthetics - Introduction G V

RAO

reinforced soil

segmental facing units

geosynthetic reinforcement

layer

foundation soil

geotextile wrapped drain

granular

levelling pad

retained soil

shear key or

mechanical

connector

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Blockwork wall in S E Asia

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27 July 2016 Geosynthetics - Introduction G V RAO

0

100

200

300

400

500

600

700

800

0 2 4 6 8 10 12 14

Height of wall (m)

Koerner et al. 1998

Gravity

Walls

Crib / Bin Walls

MSE (Metals)

MSE (Geosynthetics)

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Placement patterns for reinforcement

(a) Even spaced-even length (b) Uneven spaced-even length

(c) Even spaced-even length with short facing layers

(d) Even spaced-uneven length with short facing layers

(One that Failed)! (With Reinforcement-Steep & Stable) 27 July 2016 Geosynthetics - Introduction G V RAO 99

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3rd European Conference on Geosynthetics 27 July 2016 Geosynthetics - Introduction G V

RAO

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Stiff uniaxial

geogrid 40

and 55 kN/m

10.4m

Geosynthetic materials

Geocell mattrace : Uniaxial stiff geogrid 80 kN/m Biaxial geogrid 30 kN/m

Vertical prefabricated drains: Width 100mm, Thickness 3 mm PP filter, Tensile strength 2.2kN Discharge capacity buckled 50.10--6 m3/s

3rd European Conference on Geosynthetics 27 July 2016 Geosynthetics - Introduction G V

RAO

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Placing Fill on Geotextile

27 July 2016 Geosynthetics - Introduction G V RAO 102

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Soft soils in construction

- low bearing capacity

- excessive rutting

- compressible layers

- landslides

- slope failure

- uneven settlements

- …

soil reinforcement needed !

Geosynthetics - Introduction G V

RAO 103

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sub soil

Stabilization of ballast layer

Ballast Sub-base

geogrid

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Geosynthetics - Introduction G V

RAO 104

Hydraulic Engineering Applications

Waterproofing of Dams

Waterproofing of Canals

Reservoir Liners/Floating Covers

Tunnel Waterproofing & Rehabilitation

Pipe Rehabilitation & Remediation

27 July 2016

Geosynthetics - Introduction G V

RAO 105

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Waterproofing of Dams

masonry, concrete, earth and RCC dams

GM is not a structural element, its waterproofing

many dams over 50-years old often have leakage; sometimes excessive leakage

methods are under rapid development mainly in European Alps and in China

27 July 2016

Geosynthetics - Introduction G V

RAO 106

(Concrete Dam Leaking!)

(Completed Concrete Dam Lining) (Lined Earth Dam: Before Rip-Rap)

(Lining a Concrete Dam)

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Geosynthetics - Introduction G V

RAO 107

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LINING SYSTEMS

Canal and Pond Lining

(Lined Pond) (Aerobic Decomposition of Waste) 27 July 2016

Geosynthetics - Introduction G V

RAO 108

Embankment over Soft clay

27 July 2016 Geosynthetics - Introduction G V RAO

Reinforcement: Full width or localised areas

Soft Clay Foundation

Embankment Fill

Reinforcement tension develops as a vector of these forces

Tr Tr

Beware of ditches in this area!!!

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Maintenance of Silt Fences

• Inspection - physical condition, depth of soil behind fence, base pullout, fabric condition

• Clean-out when half-full.

• Allow soil to overtop and install additional downhill fences

27 July 2016 Geosynthetics - Introduction G V RAO

Silt Fence - Installation

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27 July 2016 Geosynthetics - Introduction G V RAO

Geosynthetic in Waste Containment

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Function vs. Geosynthetic Type Type of

Geosynthetic Separation Reinforcement Filtration Drainage Barrier

geotextile (WGT) (NWGT) (NWGT)

geogrid geonet geomembrane geosynthetic clay liner

geopipe geofoam geocomposite

27 July 2016 Geosynthetics - Introduction G V RAO

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Summary

Geosynthetics are bona fide engineering materials - MORTH, IRC

Test methods and designs are available – BIS, ASTM, BS

Basic advantage is quality control of factory manufactured products

Construction Quality by rigorous CQC/CQA

Field performance has been excellent

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A presentation by

Sai Master

Geoenvironmental Services

Private Limited

Serving the EnvironmentSAI MASTER ACHARYA SRI EKKIRALA BHARADWAJA

THANK YOU

27 July 2016 118 Geosynthetics - Introduction G V RAO

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Web Sites of Geosynthetic Organizations

• Geosynthetic Institute (GSI) <http://www.geosynthetic-institute.org>

• International Geosynthetics Society (IGS) <http://www.igs.rmc.ca>

• Geosynthetics Materials Association (GMA) <http://www.gmanow.com>

• International Standards Organization (ISO) <http://www.iso.ch/iso/en/ISOOnline.frontpage>

• ASTM International <http://www.astm.org>

27 July 2016 Geosynthetics - Introduction G V RAO 119