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    Faculty of Chemical Engineering

    Drilling and Completions

    Drilling techniques

    Verticaldrilling straight down into reservoir (in early days)

    Horizontaldrilling horizontally to reach the target zone e.g.

    drill to penetrate the reservoir at a very shallow angle or toexpose more of low permeability reservoir to the wellbore so

    that production rate is increased

    Directional drillingthe process of directing a wellbore along

    some trajectory to a predetermined target

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    Faculty of Chemical Engineering

    Drilling and Completions

    Drilling techniquesWellhead

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    Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    7/33Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    8/33Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    9/33Faculty of Chemical Engineering

    Drilling and Completions

    Application of directional drilling

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    Drilling and Completions

    Drilling techniques

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    Drilling and Completions

    Casing and cementing

    What is casing?

    Large-diameter steel pipe lowered into a borehole and

    cemented in place

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    Drilling and Completions

    Casing and cementing

    Purpose of casing:

    To prevent contamination of fresh water sands

    To enhanced the probability of drilling to total depth (TD) To sealoff weak, fractured and unconsolidated

    formations

    To control pressure during drilling

    To meet production requirements

    To confine production to the wellbore

    To protect the hole from the mud

    To prevent water migration(from mud) to producing

    formation e.g. shale tends to draw water out of the

    mud causing them to swell

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    Drilling and Completions

    Casing and cementing

    Casing program

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    Drilling and Completions

    Casing and cementing

    Casing program

    Surface casing

    Drilling operation begins by drilling the large-diametersurface hole to penetrate unconsolidated

    formation(near to surface) and any potable water

    zones

    Normally a few hundred feet deep (3005000ft)

    depending on local conditions encountered

    Surface casing is usually cemented to the surface

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    Drilling and Completions

    Casing and cementing

    Casing program

    Function of surface casing

    Prevent fresh-water aquifer from being contaminatedwith drilling mud, gas, oil or salt water

    State and federal regulations for the protection of

    underground fresh-waters reservoirs are usually quite

    specific about the setting depth of surface casing

    Maintain hole integrity by preventing cave-in and

    washout of loose formations

    Minimize lost circulation into shallow, permeable zone

    Provide a mean for attaching the BOPs

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    Drilling and Completions

    Casing and cementing

    Casing program

    Function of Intermediate casing

    Main application of intermediate casing is to case offthe troublesome formations that prevent the well from

    being drilled to the target depth e.g. shallower weak

    zones (rupture, lost circulation or stuck pipe)

    Occasionally, intermediate casing is used to isolate salt

    or anhydrite (calcium sulphate)formations, which may

    cause drilling fluid contamination, or perhaps leak out

    to such an extent as to cause pipe sticking

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    Drilling and Completions

    Casing and cementing

    Casing program

    Production casingthis string is set at a depth slight above

    midway through or below the pay zone Functionisolate the producing zone from other

    formations

    Protect the tubing and other equipment used in the well

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    Drilling and Completions

    Casing and cementing

    Cementingobjective of cementing is to create sheath

    cement of hard cement completely filling the annular space

    between the outside of the casing and the hole, therebyblocking fluid movement and pressure up or down the annulus

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    Drilling and Completions

    Casing and cementing

    Cementing

    When bottom plugs lands on

    the float valvethin rubberdisc ruptures

    Pumping continues as the

    cement is pumped around the

    shoe and up the annulus

    When the last of the cement

    has been pumped, a solid

    rubber (no rupture disc) follow

    plug is inserted into the casing

    and mud is pumped in behind it

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  • 8/10/2019 Drilling and Completions_3

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    Drilling and Completions

    Casing and cementing

    Scratcher

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    TYPICAL CASING CONFIGURATION

    Conductor (20 30 OD)

    Surface Casing

    (13- 3/8 20 OD)

    Intermediate Casing

    (9-5/8 16 OD)

    Production Casing

    (4-1/2 9-5/8 OD)

    Liner

    4-1 2 13-3 8 OD

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    TYPICAL HOLE & CASING SIZE

    HOLE SIZE CASING SIZE DESCRIPTION

    36 30 Conductor

    26 20 or 18-5/8 Surface Casing

    17 13-3/8 IntermediateCasing

    12 9-5/8 ProductionCasing

    8 7 Liner

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    TYPICAL CASING FUNCTIONS & SETTING DEPTH

    RANGES

    CasingType

    Functions Setting Depths(from seabed)

    Conductor To seal off unconsolidated

    formationsto prevent erosion

    Enables circulation of drillingfluid

    150600 ft

    Surface

    Casing

    Seal off any fresh water sands

    Support the wellhead and BOPequipment

    Prevent lost circulation

    10005000 ft

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    Casing Type Functions Setting Depths(from seabed)

    IntermediateCasing

    Isolate troublesomeformations between surfaceand production casing

    Normally set in the transitionbetween normal andabnormal zone

    Depends on the number ofproblems encountered

    1,00010,000 ft

    ProductionCasing

    Separate producing zonesfrom other formations

    Conduit for production andtestin tubin

    Set across orabove pay

    zone

    TYPICAL CASING FUNCTIONS & SETTINGDEPTH RANGES

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    Casing Type Functions Setting Depths(from seabed)

    Liner

    (less than 5000ft casing string

    which issuspended

    from a linerhanger)

    Replace intermediate

    casing for deeper drillingeconomic

    Separate producing zones

    As required

    TYPICAL CASING FUNCTIONS & SETTINGDEPTH RANGES