drilling engineering - directional drilling

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JAMES A. JAMES A. CRAIG CRAIG

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Petroleum Engineering, Drilling Engineering, Directional Drilling

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Page 1: Drilling Engineering - Directional Drilling

JAMES A. JAMES A. CRAIGCRAIG

Page 2: Drilling Engineering - Directional Drilling

Table of ContentsTable of ContentsDefinitionsApplications of Directional DrillingDeflection ToolsMud MotorsTypes of Well Profile

Page 3: Drilling Engineering - Directional Drilling

Definitions Definitions Directional drilling is the process of directing the

wellbore along some trajectory to a predetermined target.

Deviation control is the process of keeping the wellbore contained within some prescribed limits relative to inclination, horizontal excursion from the vertical, or both.

Page 4: Drilling Engineering - Directional Drilling

Applications Applications History

Interests in controlled directional drilling began about 1929 after new and later accurate means of measuring hole angle was introduced during the development of Seminole, Oklahoma field.

In the early 1930’s the first controlled directional well was drilled in Huntington Beach, California.

Controlled directional drilling was initially used in California for unethical purposes, that is, to intentionally cross property lines.

Page 5: Drilling Engineering - Directional Drilling

In 1933, during the development of the Signal Hill field in Long Beach, California, several wells were drilled under the Sunnyside Cemetery from locations across the streets surrounding the cemetery.

In 1934, it was used to kill a wild well, Madeley No.1, near Conroe, Texas.

Page 6: Drilling Engineering - Directional Drilling

Typical offshore development platform with directional wells

Page 7: Drilling Engineering - Directional Drilling

Developing a field under a city using directionally drilled wells

Page 8: Drilling Engineering - Directional Drilling

Drilling of directional wells where the reservoir is beneath a major surface obstruction

Page 9: Drilling Engineering - Directional Drilling

Sidetracking around a fish

Page 10: Drilling Engineering - Directional Drilling

Using an old well to explore for new oil by sidetracking out of the casing and drilling directionally

Page 11: Drilling Engineering - Directional Drilling

A relief well drilled to intersect the uncontrolled well near the bottom

Page 12: Drilling Engineering - Directional Drilling

Salt dome drilling (direct the well away from the salt dome to avoid casing collapse problems)

Page 13: Drilling Engineering - Directional Drilling

Fault drilling through a steeply dipping, inclined fault plane.

Page 14: Drilling Engineering - Directional Drilling

Other applications include:To reach multiple targetsHorizontal drillingTo reach thin reservoirs (using horizontal and

multilateral drilling)To avoid gas or water coning problems

Page 15: Drilling Engineering - Directional Drilling

Deflection ToolsDeflection ToolsThe wellbore can be deflected from its current

position using any of the following:WhipstocksJetting bitBent subs with downhole motors

Page 16: Drilling Engineering - Directional Drilling

WhipstocksWhipstocksAdvantages•It provides a controlled hole curvature at the onset•Can be run at any depth in any kind of rock and very useful in hard rock where others failDisadvantage•It is necessary to drill the pilot hole and then trip out to change the smaller bit to one of the wellbore diameter.

Page 17: Drilling Engineering - Directional Drilling
Page 18: Drilling Engineering - Directional Drilling

Jetting bitJetting bitAdvantages•Several attempts can be made to initiate deflection without pulling out of hole •A full gauge hole can be drilled from the beginningDisadvantage•The technique is limited to soft-medium formations•Severe dog-legs can occur if the jetting is not carefully controlled•On smaller rigs there may not be enough pump capacity to wash away the formation

Page 19: Drilling Engineering - Directional Drilling
Page 20: Drilling Engineering - Directional Drilling

Bent subs with downhole motorsBent subs with downhole motorsThe bent sub is run directly above the motor and its pin is

offset at an angle of 1 – 3 degrees.Deflection of the wellbore occurs when drilling is carried

out with no surface rotation to the drillstring.The drill bit is forced to follow the curve of the bent sub.The degree of curvature depends largely on the bent sub

offset angle and the OD of the motor.When the required angles (inclination and/or azimuth)

are obtained, this BHA is tripped out to be replaced with a rotary assembly.

Page 21: Drilling Engineering - Directional Drilling
Page 22: Drilling Engineering - Directional Drilling

Steerable motorsSteerable motorsThe motor is designed with an in-built bent housing

below the motor section; usually the connecting rod housing.

The bent housing angle is usually 0.25 – 1.5 degrees.The use of steerable motors with the correct drill bit and

BHA reduces the number of round trips required to produce the desired inclination/azimuth.

It can be used in either :Oriented mode (sliding)Rotary mode

Page 23: Drilling Engineering - Directional Drilling

Oriented (Sliding) mode•The drillstring remains stationary (rotary table or top-drive is locked) while the drill bit is rotated by the motor.

•The course of the well is only changed when drilling in sliding mode as the drill bit will now follow the curvature of the motor bent housing.Rotary mode•Steerable motor becomes “locked” with respect to trajectory and the hole direction and inclination are maintained while drilling.

Page 24: Drilling Engineering - Directional Drilling

Bit offset: Steerable motor vs. PDM with bent sub

Page 25: Drilling Engineering - Directional Drilling

Mud MotorsMud Motors

There are two types of mud motors:Turbines Positive displacement motors (PDM)

Page 26: Drilling Engineering - Directional Drilling

Turbine motorTurbine motorThe turbine motor consists of:

A multistage blade-type rotor and stator sections. The number of rotor/stator sections can vary from 25 to 50.

A thrust bearing section and a drive shaft. The rotor blades are connected to the drive shaft and

are rotated by mud pumped under high pressure. The stator deflects the mud onto the rotor blades.Rotation of the rotor is transmitted to the drive shaft

and drill bit.

Page 27: Drilling Engineering - Directional Drilling
Page 28: Drilling Engineering - Directional Drilling

Positive displacement motors (PDM)Positive displacement motors (PDM)

A PDM consists of:Power section (rotor and stator) By-pass valve Universal joint Bearing assembly

Page 29: Drilling Engineering - Directional Drilling

Power sectionThe PDM consists of a helical steel rotor fitted inside a

spirally-shaped elastomer moulded stator. Mud flowing under pressure fills the cavities between

the dissimilar shapes of the rotor and stator and under the pressure of mud, the rotor is displaced and begins to rotate.

The rotor actually moves in an elliptical shape. This eccentric movement is converted to true circular motion by a universal joint assembly.

Page 30: Drilling Engineering - Directional Drilling
Page 31: Drilling Engineering - Directional Drilling

By-pass valveThis valve allows the drilling fluid to by-pass the mud

motor allowing the drillstring to fill during tripping in and drain when making a connection or pulling out of hole.

The valve operates by a spring which holds a piston in the upper position. In this position, ports in the by-pass valve are open

allowing mud to flow in or out of the drillstring. At 30% of recommended flow rate, the piston is forced

down, closing the ports and directing flow through the mud motor.

Page 32: Drilling Engineering - Directional Drilling
Page 33: Drilling Engineering - Directional Drilling

Universal Joint: A Connecting Rod assembly is attached to the lower

end of the rotor. It transmits the torque and rotational speed from the

rotor to the drive shaft and bit. Universal joints convert the eccentric motion of the

rotor into concentric motion at the drive shaft.

Bearing and Drive Shaft Assembly The drive shaft is a rigidly-constructed hollow steel

component. It is supported within the bearing housing by radial

and axial thrust bearings

Page 34: Drilling Engineering - Directional Drilling

Types of Well Profile Types of Well Profile Type I

Build and HoldType 2

Build, Hold and Drop.Returns to vertical after dropping – S-shape.Does not return to vertical after dropping – Modified S-

shape.Type 3

Continuous Build

Page 35: Drilling Engineering - Directional Drilling

KOP

TYPE IIITYPE IITYPE I

BUILD & HOLD BUILD – HOLD & DROP CONTINUOUS BUILD

Page 36: Drilling Engineering - Directional Drilling

Type I – build and holdType I – build and holdInformation needed:

Surface co-ordinatesTarget co-ordinatesTVD of targetTVD to KOPBuild-up rate

Page 37: Drilling Engineering - Directional Drilling
Page 38: Drilling Engineering - Directional Drilling
Page 39: Drilling Engineering - Directional Drilling
Page 40: Drilling Engineering - Directional Drilling

Type II – build, hold and dropType II – build, hold and dropInformation needed:

Surface co-ordinatesTarget co-ordinatesTVD of targetTVD to KOPTVD at end of drop-

off (usually end of well)

Build-up rateDrop-off rateFinal angle of

inclination through target.

Because Type II have 2 curves, 2 radii need to be calculated and compared with the total departure, D3.

These quantities are then used to calculate the maximum possible inclination angle at end of build-up curve.

Page 41: Drilling Engineering - Directional Drilling

D3 > (R1 + R2) D3 < (R1 + R2)

Page 42: Drilling Engineering - Directional Drilling

Type III – continuous buildType III – continuous buildUsed for salt dome

drilling.For planning appraisal

wells.Information needed:

Surface co-ordinatesTarget co-ordinatesOne parameter

from:Maximum

inclination angleTVD to KOPBuild-up rate

Page 43: Drilling Engineering - Directional Drilling

Design a directional well with the following restrictions:

• Total horizontal departure = 4,500 ft

• True vertical depth (TVD) = 12,500 ft

• Depth to kickoff point (KOP) = 2,500 ft

• Rate of build of hole angle = 1.5 deg/100 ft

• Profile type: Type I well (build and hold)

Page 44: Drilling Engineering - Directional Drilling

(i) What is the maximum hole angle required.

(ii)What is the total measured depth (MD)?

θ

Page 45: Drilling Engineering - Directional Drilling

ft820,35.1

000,18r1 =

π=

0r2 =

( )

ft000,10

500,2500,12

DD 14

=−=

ft500,4x4 =

Maximum Maximum Inclination Inclination

AngleAngle

Page 46: Drilling Engineering - Directional Drilling

46

−−+−

=500,4)820,3(2

500,4)820,3(2000,10500,4000,10tan 2

221-

3.26max =θ

−++−−+−−

=θ −

421

4212

1424141

max x)rr(2

x)rr(2)DD(xDDtan2

Page 47: Drilling Engineering - Directional Drilling

47

ft 395

)26.3 cos-3,820(1

)cos1(rx 1Build

==

θ−=

ft 4,105

395500,4xHold

=−=∴

ft 265,9L

105,4sinL

Hold

Hold

=∴=θ∴

Measured Depth of Measured Depth of WellWell

Page 48: Drilling Engineering - Directional Drilling

48

Holdrad11 LrDMD +θ+=

ft 518,13MD =

265,9180

26.33,8202,500 +

π+=