drivbiwire vnt15/17 repair procedure - tdi club...

58
1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box end wrench 17mm Box end wrench Steel Drift Heavy weight hammer High temperature (1700°F/ 930°C) or greater Pick Green Scotch-Brite Emery Cloth

Upload: others

Post on 13-Feb-2020

2 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

1

Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box end wrench 17mm Box end wrench Steel Drift Heavy weight hammer High temperature (1700°F/ 930°C) or greater Pick Green Scotch-Brite Emery Cloth

Page 2: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

2

Remove VNT Actuator and the retaining circlip

Page 3: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

3

Page 4: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

4

Page 5: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

5

Soak it well!!!, patience you may need to wait overnight!

Page 6: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

6

Page 7: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

7

Always replace oil line!

Page 8: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

8

Page 9: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

9

Page 10: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

10

Page 11: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

11

Page 12: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

12

DO NOT hit the ALUMINUM!!! Verify with every hit you are on the cast iron bearing housing!!!

Page 13: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

13

Page 14: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

14

Page 15: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

15

2 Oclock position With turbo laying on it’s side

Page 16: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

16

Page 17: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

17

Page 18: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

18

Page 19: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

19

Page 20: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

20

Page 21: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

21

Most common area that jams the VNT rotating ring…

Page 22: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

22

Page 23: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

23

Page 24: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

24

One area of concern regarding soot

Page 25: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

25

Use pick and get all the carbon and rust out of corners…

Page 26: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

26

DO NOT scratch or sand this area. Use Green Scotch-Brite to get carbon off face.

Page 27: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

27

Clean the VNT face of all soot residues using Green Scotch-Brite…

Page 28: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

28

Raised spacer, maintains clearance and acts as a contact point between VNT control ring and Turbine housing

Page 29: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

29

Page 30: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

30

Page 31: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

31

Page 32: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

32

Page 33: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

33

Page 34: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

34

Page 35: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

35

Note clearance, or lack there of…excessive soot build up is a bad thing

Page 36: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

36

Page 37: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

37

Carb and Choke cleaner plus Scotch-Brite

Page 38: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

38

Page 39: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

39

Page 40: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

40

Page 41: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

41

Pick all the rust from the bearing housing groove

Page 42: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

42

Alignment Pin

Internal VNT ring actuator Rod

Page 43: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

43

Emery Cloth to remove

Page 44: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

44

Alignment Pin hole

Note wear ring wear marks

Page 45: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

45

Page 46: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

46

High Temp Anti-Seize to hold spacer in place

Page 47: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

47

Spacer Rings

Page 48: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

48

Note housing and Alignment pin postion

Insert Guide vane plate then insert screws thru the plate and thru the spacer rings, make sure spacer rings did not fall out of position!!!

Page 49: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

49

Insert VNT Rotating ring

Page 50: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

50

Make sure all Guide vanes are visible with slot aligned with screw

Page 51: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

51

Insert Spacers and pins

Page 52: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

52

Page 53: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

53

Page 54: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

54

Check Guide Vane alignment

Page 55: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

55

High temp Anti-Seize

Page 56: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

56

Alignment pin inserts into alignment hole

Page 57: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

57

Anti-Seize

Page 58: Drivbiwire VNT15/17 repair procedure - TDI Club …wiki.tdiclub.nl/images/8/81/Vag-com_vnt-repair-procedure.pdf1 Drivbiwire VNT15/17 repair procedure Tools needed: T-20 Torx 10mm Box

58