drive-train solutions smart, open, accessible - bosch …

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DRIVE-TRAIN SOLUTIONS HOME SYSTEM APPROACHES Hydrostatic travel drives Wheel drive solution Wheel drive axle solution DRIVE TECHNOLOGY SOLUTIONS COMPETENCE Drive-Train systems BODAS-drive eDA BODAS-drive DRC Mixer Drives BODAS-LLC BODAS-AFC COMPONENTS Axial piston variable pump A4VG series 35 Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motor A2FM series 71 Axial piston variable pump A11VO series 4x Drive pedals IVAS Intelligent Vibration Analysis Sensor BODAS SMART, OPEN, ACCESSIBLE

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Page 1: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SMART, OPEN, ACCESSIBLE

Page 2: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SYSTEM APPROACHES Closed circuit / loop control – hydrostatic Load dependent / independent Pump and motor

Page 3: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

HYDROSTATIC TRAVEL DRIVES

A6VM

A4VG

MCR

MCRA10VGor A4VG

Advantages: Continuous variable transmission Very good and sensitive controllability

(comfort) Exact positioning via drive pedal Maximum tractive force at low engine rpm

(dynamic acceleration) Wear-free braking by using the hydrostatic

braking capacity (low operation costs) Easy changing of the travel direction

(reversing) Free power distribution between drive-and

implement hydraulics Separate arrangement for pump and motor

Page 4: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

WHEEL DRIVE SOLUTION

Electronic injection pump

Variable pump(A4VG..EP)

Radial piston motor(MCR)

Control unit+ Software

DiagnosticsParameter settingProcess monitoring

Brakingpedal

Drive pedal

Drivedirection

Pum

p di

spla

cem

ent

Pres

sure

se

nsor

Bra

ke

Engi

ne s

peed

Spee

d

Hydrostatic drive Easy reversing Wear-free braking Sensitive travelling and positioning Load limiting control Inching function

Additional functions by means of electronic control Variable drive characteristics Constant speed drive with lift speed function Consumption – and noise optimized travel

operation Integrated monitoring of the operation

parameters with diagnostic and parameterization

Page 5: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

WHEEL DRIVE SOLUTION

berger | 6/18/19

Drivemodes

Diagnostics,parameterization,process monitoring

Drivedirection

Drivepedal

Brakingpedal

CAN

bus

Spee

d

Speed

RC12-10/30 + Asrun-DRCA43

A6VM A4VG

Automotive driving

Inching function

Load limiting Control

Diagnostics

Engine

Page 6: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

LOAD DEPENDENT CONTROL• Non-feedback• Manual – “pintle”• Pressure – pilot stage

• Direct pilot• Pressure reducing valve• Engine speed dependent

• Load / system pressure dependent• E.g., forklift trucks, wheel loader,

SSL, CTL

321

Page 7: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

LOAD INDEPENDENT CONTROL• Feedback • Proportional positive displacement

control• Manual / cable• Pressure• Solenoid / EH• OBE

• Load / system pressure independent• E.g., tracked vehicles, road rollers,

trenchers, municipal vehicles

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Page 8: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

DRIVE-TRAIN PLANNING321

Page 9: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SOLUTIONS COMPETENCE

How far do you want to go ? BODAS Software Solutions:

The right meeting point between your requirements and our expertise.

DRIVE

WORK

AUX

SYSTEM

IoT

CloudBODAS

Software Product LinesASopen ASlibraryASrun

Plug & Run your machine!

Open for modifications Available on component-level

For Each Application the Right Software Function

MSM

Page 10: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SYSTEM APPROACHES FOR DRIVE-TRAINS

Kinematic Position Control KPC

Pressure sensor PR4

A4VG Closed loop pump

Speed sensor DSA

A6VE Variable Displacement Motor

Load Limit Control LLC

Inertial sensor MM7.10

Machine Safety Monitor MSM

Analog / CAN Joystick THEC5

Air Fan Control

Rexroth BODAS RC Controller

BODAS Display DI4 and Camera

21

A11VO Open Loop Pump

Drive Function DRC or eDA

DRCeDA

Valve ControlVAC

Page 11: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SYSTEM APPROACHES FOR DRIVE-TRAINS21

Page 12: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE EDA

Capable for systems with variable pumps in combination with constant or variable motors

Optimized for operation with new pump generation A4VG series 35 Support of various engine types - mechanical and electronic Functional safety according to EN ISO 13849 Software offers features for automotive driving as well as functions

for safety, comfort and energy efficiency: Creep Mode Load limiting Component protection Different driving modes – up to 3 ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of customer-specific

extensions

Features

Communication SAE J1939

Safety Standard EN ISO 13849

Control unit RC5-6/40

Control solution for basic hydrostatic drivetrains

Technical data

eDA

4321

Page 13: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE EDA – ENTRY VERSION

Human-Machine-Interface Drive direction switch Brake / Inch-Pedal Electronic Drive Pedal Drive Mode Selector Velocity limitation Hand throttle

Sensors Pump / engine speed Pump pressure Motor speed

Rich performance!

4321

Page 14: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE EDA – PREMIUM VERSION

Human-Machine-Interface Drive direction switch Brake / Inch-Pedal

Sensors Pump / engine speed Pump pressure Motor speed

Direct replacement of hydraulic DA possible

Simplicity!

4321

Page 15: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE EDA – FEATURES

eDA PREMIUM

eDA ENTRY

Safety Functions

Safe Standstill Automotive Driving Velocity Limit Switch (Turtle) Electronic Drive Pedal

Safe Drive Direction Pump Control, DA emulation incl. anti-stall

Velocity Control (Creep) Engine Speed Control

Safe Reversing Motor Control, DA emulation Up to 3 Drive Modes Engine Overspeed Protection

Safe Deceleration Reversing Diagnostics Load Limiting Control

Safe Acceleration Limit Inching Limp Home Mode DHC ECOdrive

Safe Deceleration Limit Electronic Pressure Cut-off Basic ECOdrive Electronic Hand Throttle

Component Calibration

Unique drive performance and scalability!

Features DA CAN engineFeatures DA+

4321

Page 16: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE DRC

Capable for systems with variable pumps in combination with constant or variable motors

Covering a wide range of hydrostatic drivetrain and gearbox variants of wheeled mobile machines

Software developed according to the standards EN ISO 13849 (up to PLd) and ISO 25119 (up to AgPLc)

Software offers features for automotive driving and transmission control as well as functions for safety, comfort and energy efficiency

Velocity limitation, Load limiting Component protection e.g. speed, temperature Different driving modes – up to 5 ECO mode – Fuel saving up to 20 % Modular software concept for efficient realization of customer specific

extensions

Features

Communication SAE J1939

Safety standard EN ISO 13849, ISO 25119

Control unit RC12-10/30

Control solution for basic hydrostatic drivetrains

Technical data

DRC

321

Page 17: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE DRCA43 – SYSTEM LAYOUT

Standstill ShiftShift-on-Fly 2+1

MCR-Motors100/50/25%

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Page 18: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-DRIVE DRCA43 – FEATURES

Drive functions

Comfort functions

Energy efficiencyand component protection

Safety functions

Automotive Driving Velocity Limitation DHC ECOdrive* Safe StandstillPump Control Cruise Control* DHC ECOwork* Safe Reversing

Motor Control Tractive Effort Limitation* Engine Overspeed Protect.* Safe Drive Direction

Proportional Driving Hand Throttle* Load Limiting Control Drive Safe Speed Limitation

Engine Speed Control Up to 3 Drive Modes Temperature Range Protect. Safe Deceleration

Reversing Up to 5 Drive Modes* Power Limitation Safe Acceleration LimitInching Brake Lamp Control* Safe Deceleration LimitService Brake Influence* Parking Brake Control* Safe Parking Brake

Gearbox Shift in Standstill* Diagnostics & Fault Lamp Safe Brake Light

Gearbox Shift-on-Fly* Limp Home Mode Safe Operator Detection

Gearbox Sum. 2+1*

Unique feature range available

*Premium Features

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Page 19: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SYSTEM APPROACHES FOR MIXER DRIVES

Pressure sensor PR4

A10VGT Closed loop pump

Speed sensor DSA

A2FMT Fixed Displacement Motor

Inertial sensor MM7.10

Machine Safety Monitor MSM

A4VG Closed loop pump

A6VM Variable Displacement Motor

Rexroth BODAS RC Controller

21

A1VO Open Loop Pump

Speed Control SPC40

Drive Function DRC or eDA

DRCeDA

Page 20: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-SPC SPEED CONTROL

Support of variable pump + fixed motor configurations in closed or open hydraulic circuits

Control strategies: Open- and closed-loop control, proportional control

Communication via CAN J1939 incl. diagnostic messages Various interfaces: analog, digital, CAN Specially developed functions for concrete mixers: Drum rotation counter Creep mode Funnel mode Modular software concept for efficient realization of customer-specific

extensions

Features

Communication SAE J1939

Control unit RC4-5/30 + Series 30 RC‘s

Control solution Speed Control

Technical data

SPC

21

Page 21: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-LLC LOAD LIMITING CONTROL

Electronically controlled load limiting functionality Diesel speed detection via CAN or sensor signal Load distribution adjustable via parameters: definition of hydraulic

fluid distribution if demanded power of pumps and implements exceeds available power of combustion engine

Improved dynamics Power smoothing to react on diesel engine dynamics Prioritizing of functions Distribution of power to meet defined demands Reduction of energy losses

Features

Communication SAE J1939

Control unit RC4-5/30

Control solution Load limiting control

Technical data

LLC

21 3 4

Page 22: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

LLC – LOAD SHEDDING – TORQUE

Load Limit Control LLC

21 3 4

Page 23: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

LLC – HORSEPOWER CONTROL

Load Limit Control LLC

20–100 kW 20–100 kW 20 kW

100 kW

BODAS ControllerRC4-5

21 3 4

Page 24: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BODAS-LLC SYSTEM LAYOUT21 3 4

Page 25: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

Fan drive software for hydraulic circuits with various configurations of pumps, motors and valves

Up to 6 temperature values plus analog and digital input and output functions possible

Communication via CAN J1939 protocol (standard/proprietary) incl. diagnostic messages

Improved control quality enables less fuel consumption and noise emissions

Adaptation of the fan control to the respective application via parameterization

Modular software concept for efficient realization of customer-specific extensions

Additional functions: Reversing Standstill function (add. valve)

BODAS AFC FAN CONTROL FOR HYDROSTATIC FAN DRIVE SYSTEMS

Software solution embedded in Rexroth controller RC4-5/30 to control hydrostatic fan drive systems

Designed for mobile applications and busses Easy application and commissioning

Characteristics

Technical data

Page 26: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

AXIAL PISTON VARIABLE PUMP A4VG SERIES 35

High efficiency Compact design and high power density Reduced installation space Weight optimized (-20 %) Enhanced rotary group of A4VG series 32 Minimized number of sealing interfaces Optimized modular through drive concept Designed for electronified travel drives High dynamics and load sensitivity Two DREs independently controllable Integrated automotive sensors Can be fully integrated into Rexroth drive concept Replacement of hydraulic controller with software DA, EP Flexible drive modes

Features

Maximum pressure 530 barNominal pressure 400 bar Control device ETSizes 56, 71, 90Technical data

Page 27: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

AXIAL PISTON VARIABLE PUMP A10VGT SERIES 11

Axial piston variable pump in swashplatedesign (closed circuit)

Low weight (< 53 kg size 90) – best in class

Compact size – best in class

Robust and proven design

Optional components for functional safety available (prEN12609),

with reliability characteristics (MTTFd)

Special designed for drum drive

Optional with UNF-thread and tapered shaft

Through drive for mounting of further pumps available

Available with/without coupling flange

Features

Maximum pressure 420 bar Control device HW, EPSizes 71, 90, 115Technical data

Page 28: DRIVE-TRAIN SOLUTIONS SMART, OPEN, ACCESSIBLE - Bosch …

DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

AXIAL PISTON VARIABLE MOTOR A6VM SERIES 65 AND 71

Robust motor with long service life Approved for very high speeds High starting efficiency Excellent slow-running characteristics Large variety of controls Wide control range (can be swiveled to zero) High torque Optional with attached flushing and

boost-pressure valve

Features

Maximum pressure 450 / 530 barSizes series 71 60, 85, 115, 150, 170, 215Sizes series 65 55, 80, 107, 140, 160, 200Technical data

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

AXIAL PISTON FIXED MOTOR A2FM SERIES 71

Finely graduated portfolio of displacements For open and closed loop Compact and weight optimized High power density High overall efficiency High starting efficiency High speed and torques Robust against cavitation Proven and reliable 40° bent axis technology Integrated flushing valve (optional) Speed sensor (optional)

Features

Maximum pressure 350, 450, 500

Nominal pressure 300, 400, 450

Sizes 23,28,32,37,45, 56, 63, 80, 90, 107,125

Technical data

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

AXIAL PISTON VARIABLE PUMP A11V(L)O SERIES 4x

Axial piston variable pump in swashplate design with wide range of control devices, through drives and mounting flanges meets different customer requirements

Series 4x Versions with over-center capability for energy recuperation (pump-

motor-operation) are available High reliability due to proven parts and assembly units Optional charge pump (impeller) for high suction capability

Features

Maximum pressure 400 barNominal pressure 350 bar Control device LR, DR, HD, EPSizes 40 … 260Technical data

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

ELECTRONIC AND HYBRID FOOT PEDALS

Compact and robust design Identical haptics like hydraulic products Efficient transmission and refresh rates Dampening function in Track Pedal Input stage and output stage protected

(ESD, overvoltage, short circuit)

Features

Protection IP67

Operating voltage 5V or Vbat 12-24V

Performance level PLc, PLd capable, PLd (SIL2)Output signals CAN, Analog, PWM

Technical data

21

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

4THE5NR ELECTRONIC TRAVEL PEDAL

Compact and robust Smooth transition to electronification with the modular design

(Hydraulic / Hybrid / Electronic) Innovative dampening system (Temperature independent) Input stage and output stage protected (ESD, overvoltage, short

circuit) – V bat or 5 V / 12 V regulated Exist also on a single pedal version for auxiliary functions Low installation space

Features

Protection IP68

Operating voltage 5V or Vbat 12-24V

Performance level PLc, PLd capable, PLd (SIL2)Output signals CAN, PWM

Technical data

21

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

SMART SENSORSINTELLIGENT VIBRATION ANALYSIS SENSOR (IVAS) High-Bandwidth Accelerometer (1-axis)

− Accelerometer Bandwidth 20 kHz− Sampling rate 62.5 kHz− Sensitivity 200 mg− Range ± 400 g

High-Sensitivity Accelerometer (3-axis)− Bandwidth 3 kHz− Sampling rate 6.4 kHz− Sensitivity down to 0.06 mg− Range ± 2, 4, 8, 16 g

Powerful embedded Microcontroller for measurement, data-preprocessing and data-analysis − Cortex-M7 − 32MB Flash memory

Temperature Sensor

Specs IVAS CAN Variant− Protection grade IP67 (when cable connected)− Operating Temperature range -40°C – 105°C− Dimensions 36x36x34,1 mm³ + connector− Weight 190 g− Power Supply 12V - 24V DC (board net supply)− Communication UDS-based services with status

parameters− Connector M12, 5pole-a-coded (acc. IEC 61076-2-

101), CiA 303-1 pin assignment

1 IVAS CAN: 3 Sensors + Microcontroller

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DRIVE-TRAIN SOLUTIONS

HOMESYSTEM APPROACHESHydrostatic travel drivesWheel drive solutionWheel drive axle solutionDRIVE TECHNOLOGYSOLUTIONS COMPETENCEDrive-Train systemsBODAS-drive eDA BODAS-drive DRCMixer DrivesBODAS-LLCBODAS-AFCCOMPONENTSAxial piston variable pump A4VG series 35Axial piston variable pump A10VGT series 11 Axial piston variable motor A6VM series 65 and 71 Axial piston fixed motorA2FM series 71 Axial piston variable pump A11VO series 4x Drive pedalsIVASIntelligent Vibration Analysis SensorBODAS

BOSCH REXROTH DIGITAL APPLICATION SOLUTIONS

Modular end-to-end connectivity solution to transfer data from and to the mobile machine. Unbundled and freely selectable services consisting of device management, data management and ready to use apps for fleet management, vehicle health, remote R&D services and vehicle operation workflows.

Standard application software for machine functions based on BODAS Hardware. Perfectly harmonizing with Rexroth hydraulics, BODAS Software enables ideal machine control. Including the tools for programming, parameterization and diagnosis of BODAS Hardware.

Open, scalable and freely accessible mobile electronics platform consisting of control units, connectivity devices, sensors and human machine interfaces (joysticks, displays, pedals) for mobile machines. Individual BODAS Hardware components are freely programmable and ready for BODAS Connect.