drives & controls - cma/flodyne/ · pdf filedrives & controls open and flexible ......

IndraDrive Mi2 – motor-integrated drive systemDrives & Controls

Open and flexible communication through integrated multi-Ethernet interface

IndraDrive Mi2 motor integrated drive system

High level of machine safety and productivity with available safety option “STO – Safe Torque OFF”

Wide range of applications through advanced i ti f t d ti i d d icommunication features and optimized design

Substantial reduction of cabinet volume, up to 70% installation costs, up to 85%, p Eliminate A/C unit

Significant increase of flexibility and modularity of machines and plants

1 © Bosch Rexroth 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

IndraDrive Mi2 – Open and flexible communicationDrives & Controls

The multi-Ethernet interface supports the major open Ethernet-based communication protocols

IndraDrive Mi2 Open and flexible communication

SERCOS III PROFINET IO EtherNet/IP EtherCatEtherCat

Reduced variants and stocking through software selection

PROFIBUS link via external gateway


IndraDrive Mi2 – Safety on BoardDrives & Controls

Safety on Board, option L3:safety function “STO – Safe Torque Off”

IndraDrive Mi2 Safety on Board

Safe interruption of the torque and field generating motor current within one millisecond

Allows several independent safety zones in one IndraDrive Mi2 line – by selective application of the STO function for different

machine modules

Certified STO function compliant to EN ISO 13849-11, Cat. 4 PL e and EN 62061, SIL 3 (in preparation)


IndraDrive Mi2 – Advanced new featuresDrives & ControlsIndraDrive Mi2 Advanced new features

The optional multi-Ethernet interface offers the possibility to connect distributed peripherals with SERCOS III, PROFINET IO, EtherNet/IP and EtherCat interface easy integration of multi-Ethernet I/O’s,

pneumatic and hydraulic components into the IndraDrive Mi2 typology

reduced installation effort of these components 4 configurable 24v digital inputs/outputs (2 with

1μsec capture) M12 connection.μ p ) Internal compact flash firmware module

The optimized design of the surface to simplify cleaningcleaningfor food processing and primary packaging applications


Reduction of cabinet volume up to 70 %Drives & ControlsReduction of cabinet volume up to 70 %and installation costs up to 85 %

Conventional drive solution Innovative drive solution with IndraDrive Mi

to control

sensorsto controlservo motorssensors

conventional drive incontrol cabinet

to control

power supply andelectronic control system in

IndraDrive Mi distributed servo drive

control cabinet


Hybrid- Easy to combine with Traditional Drives inside cabinetDrives & ControlsHybrid Easy to combine with Traditional Drives inside cabinet

power supply

to control

power supplyIndraDrive (HMV/HCS)

electronic control system

Multi-EthernetCable

optional: additional IndraDrive Mi lines

yIndraDrive KCU

DC

hybrid cable multi-Ethernet cable

power andencoder cable multi-Ethernet

peripheral device

up to 20 IndraDrive Mi per line – with free combination of distributed servo drives (motor/drive combination) and distributed drive controllers


Existing System AB Controllogix & Kinetix Drives

HMI

Traditional PLCDrive Cabinet

Servo Drives

Horizontal Flow-Wrapper

Sensors

Traditional servoTraditional servo Motors

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Option 1: Bosch Rexroth Mi with Allen Bradley PLC

HMI

Traditional PLCSmaller

Drive Cabinet

Horizontal Flowwrapper

Power supply

Sensors

Power supplyKCU Converter

IndraDrive® Mi drives

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Option 2: All Bosch Rexroth Solution

HMI

Motion Control

Horizontal FlowwrapperEven Smaller

Drive CabinetPower supplyKCU Converter

Control

Sensors

Drive Cabinet

IndraDrive® Mi drives

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Sample Motor & Drive Pricing Comparison

Example:Example:(8) 10Nm servo motors, 3000 rpm, 460vac power with incremental hi-res feedback.(8) Servo drives with required accessories and firmwareAll motor power and feedback cables;

Assume all motors mounted 10 meters from electrical enclosure with each motor mounted within 1 meter of th ththe others.

Bosch Rexroth

Highlights Traditional Solution Integrated g g gmotor•Footprint of drives in control cabinet (BM03)………………………….. 256mm x 1128mm 352mm x 160mm

• ≈ 80% reduction • Smaller electrical enclosure (-$500.)• Smaller sub panel ( $100 ) • Fewer components to mount ( $500 )• Smaller sub-panel (-$100.) • Fewer components to mount (-$500.)• Less wire, terminal strips, etc. (-$100.)

•Total number of motor cables…………………………………………… 16 8• Fewer holes in electrical enclosure (-$200.) • Fewer terminations (-$200.)

•Total length of motor cabling 216 meters 17 meters

• Fewer cables to purchase ($2,000.)• Less labor to install cables (-$2,000.) • Less wire trough (-$1,500.)

•Programmable I/O available at each motor (4)…………………………… 0 32•Terminate sensors at the motor ( $1 280 )•Terminate sensors at the motor (-$1,280.)

•Power loss of drive components in enclosure………………………… ≈ 2kW (255w/BM03) ≈ 300W•Smaller size or elimination of climate control (-$1,000.)

•True cost of implementation (savings)……………………... > $8,000.

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drives & controls - cma/flodyne/ · pdf filedrives & controls open and flexible ......

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