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Protection DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual

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Page 1: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Protection

DRS-COMPACT2A, DRS-LIGHT

Operation and Maintenance

Manual

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2 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

Identification DRS OPMAN.100 Version.Revision 1.00 Date of issue 22.02.2013

This document is applicable to the following product(s):

DRS-COMPACT2A, DRS-LIGHT

© 2013 by ANDRITZ HYDRO GmbH, All rights reserved.

Any kind of disclosure and reproduction whatsoever of this document or of parts thereof is permitted only upon prior written consent by ANDRITZ HYDRO. Technical specifications are used for purposes of product description only and are no guaranteed specifications in legal terms. Subject to modifications - also in terms of technology.

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Table of Contents

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Table of Contents

1. General introduction ............................................................................................. 5 1.1. Application ................................................................................................................................... 5 1.2. Operation ..................................................................................................................................... 5

2. Operating instructions ......................................................................................... 6 2.1. Operation using software DRS-WIN............................................................................................ 6

2.1.1. Connecting to the relay ........................................................................................................ 6 2.1.2. Device window ..................................................................................................................... 7 2.1.3. Modified data and the reference file .................................................................................... 8 2.1.4. Binary input/output preset .................................................................................................... 9 2.1.5. Disturbance recorder ......................................................................................................... 10 2.1.6. Event recording .................................................................................................................. 11 2.1.7. Password input .................................................................................................................. 11 2.1.8. Fault status ........................................................................................................................ 12

2.2. Operation using local display and keypad ................................................................................. 13 2.2.1. Menu ‘Display Measured Values’ ...................................................................................... 15 2.2.2. Menu ‘Output Event Protocol’ ............................................................................................ 15 2.2.3. Menu ‘System Functions’ ................................................................................................... 15

2.2.3.1. Menu ’Binary Inputs’................................................................................................... 15 2.2.3.2. Menu ’Binary Outputs’ ................................................................................................ 15 2.2.3.3. Menu ’Spare Unit’ ....................................................................................................... 16

2.2.4. Menu ‘Display Fault Status’ ............................................................................................... 16 2.2.5. Password Input .................................................................................................................. 16

2.3. LED indications .......................................................................................................................... 18 2.3.1. Resetting of LED indications.............................................................................................. 18

3. Maintenance instructions ................................................................................... 19 3.1. Maintenance and inspection plan .............................................................................................. 19

3.1.1. Optional activities during operation ................................................................................... 19 3.1.2. Recommended activities during maintenance period / shut down of machine ................. 19

3.2. Malfunction ................................................................................................................................ 20 3.2.1. Procedure in case of malfunction ...................................................................................... 20 3.2.2. Troubleshooting DRS-COMPACT2A ................................................................................. 21 3.2.3. Troubleshooting DRS-LIGHT............................................................................................. 22

3.2.3.1. Category 1 faults ........................................................................................................ 23 3.2.3.2. Category 2 faults ........................................................................................................ 24

3.2.4. Universal interface module UAKB used for rotor earth fault protection ............................. 25 3.2.4.1. Measurement transducer UAKB supervision ............................................................. 25

3.3. Repair of malfunctions ............................................................................................................... 26 3.3.1. Exchange of relays ............................................................................................................ 26 3.3.2. Initialization of a spare unit ................................................................................................ 27 3.3.3. Universal interface module UAKB ..................................................................................... 29

4. Technical data ..................................................................................................... 30 4.1.1. Auxiliary power supply ....................................................................................................... 30 4.1.2. Analog input evaluation ..................................................................................................... 30

4.1.2.1. CT circuits .................................................................................................................. 30 4.1.2.2. VT circuits .................................................................................................................. 30 4.1.2.3. Inputs for specific analog signals module UAKB ....................................................... 31

4.1.3. Inputs for binary signals ..................................................................................................... 32 4.1.4. Binary outputs .................................................................................................................... 32 4.1.5. Status contacts .................................................................................................................. 32

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Figures

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4.1.6. Control System Connection .............................................................................................. 32 4.1.7. Storage Conditions ........................................................................................................... 32 4.1.8. Terminal assignment ......................................................................................................... 33

4.1.8.1. DRS-COMPACT2A ................................................................................................... 33 4.1.8.2. DRS-LIGHT ............................................................................................................... 35

5. Further documents .............................................................................................. 41

6. Fault report for relay malfunction ...................................................................... 42

Figures

Fig. 1 Main window of DRS-WIN ................................................................................................................................ 6 Fig. 2 Main toolbar of DRS-WIN ................................................................................................................................. 7 Fig. 3 Device window in DRS-WIN ............................................................................................................................. 7 Fig. 4 Modified data in comparison to reference file ................................................................................................... 8 Fig. 5 Binary I/O preset in DRS-WIN .......................................................................................................................... 9 Fig. 6 Forcing binary inputs and outputs with DRS-WIN ............................................................................................ 9 Fig. 7 Reading disturbance records from device with DRS-WIN .............................................................................. 10 Fig. 8 Disturbance record window in DRS-WIN ........................................................................................................ 10 Fig. 9 Event protocol view in DRS-WIN .................................................................................................................... 11 Fig. 10 Entering password in DRS-WIN ................................................................................................................... 11 Fig. 11 Fault status display in DRS-WIN .................................................................................................................. 12 Fig. 12 Membrane keypad ........................................................................................................................................ 14 Fig. 13 Rotor earth fault protection: signal injection ................................................................................................. 25 Fig. 14 Rotor earth fault protection: wiring supervision ............................................................................................ 25 Fig. 15 Initializing a spare unit: initial prompt ............................................................................................................ 27 Fig. 16 Initializing a spare unit: selection of the required VE file .............................................................................. 27 Fig. 17 Initializing a spare unit: confirmation ............................................................................................................. 28 Fig. 18 Initializing a spare unit: loading ..................................................................................................................... 28 Fig. 19 Initializing a spare unit: relay ready for operation ......................................................................................... 28 Fig. 20 Access to the UAKB module ......................................................................................................................... 29 Fig. 21 UAKB module in the device .......................................................................................................................... 29 Fig. 22 Load limit curve of output relay ..................................................................................................................... 32 Fig. 23 Terminal assignment DRS-COMPACT2A .................................................................................................... 33 Fig. 24 Connection example DRS-COMPACT2A – X7 ............................................................................................ 34 Fig. 25 Connection example DRS-LA4 ..................................................................................................................... 35 Fig. 26 Connection example DRS-LA4 breaker failure relay .................................................................................... 36 Fig. 27 Connection example DRS-LA6 ..................................................................................................................... 37 Fig. 28 Connection example DRS-LV42 ................................................................................................................... 38 Fig. 29 Connection example DRS-LV4 ..................................................................................................................... 39 Fig. 30 Connection example DRS-LP82 ................................................................................................................... 40

Tables

Tab. 1 Activities during operation ............................................................................................................................. 19 Tab. 2 Activities in case of shut-down machine ........................................................................................................ 19 Tab. 3 Troubleshooting DRS-COMPACT2A ............................................................................................................. 21 Tab. 4 Troubleshooting DRS-LIGHT ........................................................................................................................ 22

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General introduction

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1. General introduction

This manual does not cover all aspects and functions of the DRS system. However it covers all essential procedures and aspects for a safe operation and maintenance of DRS-COMPACT2A and DRS-LIGHT numerical protection relays. For explanations operation software DRS-WIN is used preferably.

1.1. Application

The digital protection system DRS is a multifunctional protective relay to supervise and protect synchronous as well as non-synchronous machinery, transformers and the combination of generator/transformer units, motors and power supply feeders. All for a complete protection scheme required components, e.g. input CT/VT circuits, measuring circuits, trip logic and alarm output matrix, auxiliary supply, keypad operation and local display, are available in one device.

1.2. Operation

The incoming signals from the protected plant, e.g. CT current, VT voltage and binary inputs, are transferred via the denominated terminal connections to the protective device. The computation of these signals with the exception of hardware interference suppression is fully digital. The advantages of digital evaluation are the utmost immunity of the system against component aging, temperature, etc. as well as the possibility to even carry out complex protective duties with a relative simple computable algorithm. Thus the characteristic values of the incoming CT and/or VT signals can be made available for several different protective functions. The implemented protective functions in the relay are evaluated sequentially 12 times per cycle. Depending on the operating mode of the protected plant, i.e. normal service operation or fault conditions, the protective device produces the corresponding alarm and/or trip commands. These signals are distributed via a software matrix according to the configured tripping scheme. Optical LED displays indicate the instantaneous alarm annunciation and/or the trip of a protective function. Via a PC further detailed data about the fault sequence such as the fault and event records can be saved, displayed and processed. Configuration and parameter settings are stored into a non-volatile EEPROM. Each change of the parameter settings can be displayed in a modification protocol and printed for further use.

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2. Operating instructions

2.1. Operation using software DRS-WIN

2.1.1. Connecting to the relay

In order to set up an online connection between a DRS-COMPACT2A relay and a PC plug in the interface cable GID-030

1 or TID-006

2 into the interface situated at the front of the relay and to the PC. For a DRS-LIGHT use

the interface GID-0143. Start the software DRS-WIN.

DRS-WIN searches for connected devices automatically right after the start. If the search fails or does not start, choose the item Communication Ports in menu Communication. Every detected serial interface port is displayed. Choose the one which is used for the connection to the DRS and click OK. An automatically started search on the enabled ports for the devices takes place. Such a search can be started manually at any time also by clicking on menu item Search for connected devices in menu Communication.

The parameter file stored in the protection relay is downloaded to the PC. A window appears showing the implemented functions as shown in the figure below. DRS-WIN main application window DRS device window Area for DRS windows

Connection information view Information area Action list view Status bar

Fig. 1 Main window of DRS-WIN

1 DRS operation cable RS232 ↔ USB

2 DRS operation cable RS232 with opto module

3 DRS operation cable RS485 ↔ RS232

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The main toolbar is in the DRS-WIN main window below the menu bar. View folder with data files Display relative values Load saved disturbance record Display primary values Display secondary values Open DRS parameter file Search for DRS devices

Fig. 2 Main toolbar of DRS-WIN

2.1.2. Device window

All the activated protective functions and the indication of the connection status can be seen in the device window. The most important measured values and the settings of the device are accessible via the icons in the toolbar of the device window. Change trip matrix Change LED matrix Show operating measured values Print all DRS data Send all data to DRS Safe all data to file Read all data from DRS

Chain address Event protocol Disturbance recorder

Fig. 3 Device window in DRS-WIN

To display the settings of a protective function click on the function name. A new window appears where the setting values of the chosen function are displayed and can be changed. To display the settings for the trip matrix click on the matrix icon. A new window appears where the trip matrix is displayed and can be modified. The file name is created automatically on saving the data to a file on a storage media. Each relay has a unique identification and the file extension VE. In this file all the settings are stored. The default folder for storing VE files can be opened by pressing key F11 or clicking on View Plant Files in menu View. A VE file is required for the initialization of a DRS spare unit. A password must be entered before a modification of the parameters is possible. Please refer to section 2.1.7.

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2.1.3. Modified data and the reference file

With the very first downloading of the parameters from a protection relay the DRS-WIN creates automatically a reference file. This file contains all settings of the protective functions of a DRS. In case of changes of settings of protective functions the DRS-WIN compares the new settings with the data in the reference file. A warning triangle on the bottom of the device window indicates that there is a difference between the setting file and the reference file. To accept the differences in comparison to the reference file, click on the warning triangle and a dialog window opens like in figure below. Which kind of parameter was changed is displayed in this window in a tree view. It is possible to accept the changes with the button Save reference file and the warning triangle disappears in the device window.

Fig. 4 Modified data in comparison to reference file

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2.1.4. Binary input/output preset

The binary input/output preset can be used to activate the binary inputs and outputs of the protection relay for testing. The state of the binary inputs or outputs can be set in this window. It is also possible to monitor the actual state of the inputs and outputs. Activating in menu System the menu item Binary I/O Preset opens the window for binary value preset.

Fig. 5 Binary I/O preset in DRS-WIN

By clicking on current state of an input or output a window opens where the required state of the input or output can be set with button Apply or OK until Regular function is selected and Apply or OK is pressed again. The difference between these two buttons is that with OK the window is closed whereby with Apply the window remains open.

Fig. 6 Forcing binary inputs and outputs with DRS-WIN

In case the window of the Binary I/O Preset is closed all the inputs and outputs are set to Regular function automatically.

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2.1.5. Disturbance recorder

In case a fault was recorded or in case disturbance records are stored in the DRS device the symbol of an oscillogram appears on the bottom of the device window. The number in the area beside the symbol of the oscillogram indicates how many records are stored in the DRS device. Click on the oscillogram symbol to open the window for reading the disturbance records. A dialog window opens like in the following figure.

Fig. 7 Reading disturbance records from device with DRS-WIN

Select a fault record and press the button Read Disturbance Record. Now the fault recording is downloaded from the DRS device to the PC which can take some time. It is possible to cancel the downloading without losing the downloaded data. Press the disc symbol in the window of the fault recording to save a read disturbance record.

Fig. 8 Disturbance record window in DRS-WIN

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The file name is created automatically. The default folder for storing disturbance records can be opened by pressing key F8 or clicking on View Dist. Records in menu View. Three files are stored for each disturbance record.

They have the extensions CFG, DAT and HDR. Just the CFG and DAT files are required to open the disturbance record with a COMTRADE viewer. The HDR file contains additional data of the device and the view for DRS-WIN.

2.1.6. Event recording

All alarms and trips are stored in the event protocol. The records can be stored in a file by pressing the disc icon. The default folder for storing event recordings can be opened by pressing key F9 or choosing View Event Protocols in menu View. The file names for the event recordings are created automatically by the DRS-WIN and contain the relay denomination and the time when the event record was stored.

Fig. 9 Event protocol view in DRS-WIN

2.1.7. Password input

For each modification of the parameters the DRS-WIN requires a password. This is to avoid that the parameters are changed unintentionally. The password is individually selectable for each DRS and is stored in the DRS file and in the device. The password can be changed via the menu System on menu bar. The default password is ‘A’.

Fig. 10 Entering password in DRS-WIN

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2.1.8. Fault status

In case of an internal relay failure details can be found in the menu System, DRS Fault Status.

Fig. 11 Fault status display in DRS-WIN

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2.2. Operation using local display and keypad

The user interface of a DRS relay consists of a two-line LCD with 16 characters each line and a keypad with 6 keys. During normal operation, e.g. after start up or expiring of the corresponding timeouts, the device is in the main menu, i.e. the display light is off and the first line of the display indicates the version of the device and the hardware version. The second line displays the currently measured operating values of the various CT and VT inputs as well as additional function measured values which are selected by the user. When a monitoring routine detects a fault, the display light is switched on and the display shows !!DRS FAULT!! in the first line. The display light stays on until the fault condition is reset manually. Then the kind of relay fault can be viewed in the submenu Display Fault Status (section 2.2.4). If the relay operates, the last alarm or trip (plant specific denomination or protective function name) is indicated on the display. The function with the last alarm or trip is only shown on the display when at least one of the alarm or trip LED is on. All alarms and trips with additional information as time and stage of alarm or trip can be viewed in the submenu Output Event Protocol (section 2.2.2). The local operation is designed in a way that all relay parameters can be displayed without password input. But modification of any setting parameters can only be carried out by entering the correct password.

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Following buttons and keys are available:

Reset button blue

Serves to reset the optical indication (status LED, alarm and trip LED) as well as for LED test.

Membrane keypad

6 keys for local operation of the relay. Entries are menu controlled corresponding to the indication shown on the relay display.

Fig. 12 Membrane keypad

With the exception of the SHIFT key all other keys have different functions depending in which menu or submenu they are operated. General meaning and function of the keys:

SHIFT is only used in combination with a second key to enable the second key function.

ESC returns to the higher level menu whereby all modified parameters in the current menu are lost.

EXIT returns to the main menu whereby all modified data in all submenus are lost (abort).

► shifts the cursor one position to the right.

◄ shifts the cursor one position to the left.

▼ changes to the next data set, e.g. next protective function, decreases a digit of a value by 1 or the whole value by one step, or selects the previous character or value.

▲ changes to the previous data set, e.g. previous protective function, increases a digit of a value by 1 or the whole value by one step, or selects the next character or value.

UNDO discards modifications and restores the initial parameter value on entering the menu or clears the last entry.

INFO is used for displaying further information such as plant or relay specific texts of protective functions or I/O’s.

OK for entering a submenu, confirming of a modification or entered value and returning to the upper menu, and confirming saving of a new set of parameters into the relay.

SAVE starts saving a new set of parameters into the relay which are permanently stored after an additional confirmation with the OK key.

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2.2.1. Menu ‘Display Measured Values’

This menu is accessed by pressing the ► key in the main menu. Pressing ▲ ▼ scrolls through the measured values. ESC exits menu and returns to the main menu.

2.2.2. Menu ‘Output Event Protocol’

This menu is accessed by pressing the ESC key in the main menu. Important keys: ▼ scrolls downwards to the next, older entry in the protocol.

▲ scrolls upwards to the previous, younger entry in the protocol.

► changes the display in the second line on a protective function entry.

◄ changes the display in the first line on a protective function entry.

OK jumps to the most recent entry which can be a different one as on entering the menu, if new entries have been recorded.

ESC exits menu and returns to the main menu.

2.2.3. Menu ‘System Functions’

This menu is accessed by pressing the EXIT key in the main menu. In this menu special system functions can be called. With these system functions certain system values can be viewed or modified. This menu does not require a password input. Following keys are available in the menu System Functions: ▲ ▼ scrolls through the system functions.

OK calls the corresponding system function.

ESC exits menu and returns to the main menu.

2.2.3.1. Menu ’Binary Inputs’

In this menu the current status of all available binary inputs can be observed. It is accessed from the menu System Functions by pressing the OK key when Binary Inputs is displayed in the second line. ▲ ▼ scrolls through the available binary inputs. ESC exits menu and returns to the menu System Functions.

2.2.3.2. Menu ’Binary Outputs’

This menu is accessed from the menu System Functions by pressing the OK key when Binary Outputs is displayed in the second line. In this menu the current status of all available binary outputs can be observed. After a password input also an inversion of the status is possible. Important keys: ▲ ▼ scrolls through the available binary outputs.

SAVE inverts the status of the current output. This is only enabled after a password input and with a display of only a single output.

ESC exits menu and returns to the menu System Functions.

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2.2.3.3. Menu ’Spare Unit’

This menu is accessed from the menu System Functions by pressing the OK key when Spare Unit is displayed in

the second line. Select the option Spare Unit, confirm with OK and quickly enter the password within 5 seconds with pressing the key sequence ►, UNDO, SHIFT, OK. The display indicates now:

SPARE Vx.xx/xx SETUP REQUIRED!!

As an indication of this mode the green LED is flashing. Connect with DRS-WIN to initialize the relay with a parameter file.

2.2.4. Menu ‘Display Fault Status’

This menu is accessed by pressing the ◄ key (=SHIFT plus ►) in the main menu. When there is at least one relay fault (refer to red fault LED at the relay front and the fault message !!DRS FAULT!! in the first line of the main menu as well as to the fault alarm via the alarm relays), the type of fault is displayed. When there is no device fault, following display makes this clear:

Fault Status No Error

Following keys are available in the menu Display Fault Status: ▲ ▼ scrolls through the faults (if present).

◄ ► scrolls through the inputs or outputs in case of a binary input or output fault.

ESC exits menu and returns to the main menu.

EXIT returns to the main menu.

2.2.5. Password Input

Default password: A All actions when working with the relay which lead to modification of the existing configuration are protected with a password. Without entering the password the parameter settings can only be viewed but not changed. To enter the password following request is shown on the display:

Enter Password * A

Now the displayed character can be modified via the ▲ ▼ keys to the first character of the password. If necessary a new character can be entered by moving the cursor with the ► key to the next right positioned digit and can again be modified to the next password character with the ▲ ▼ keys, and so on. If a character is entered incorrectly it can be deleted with the UNDO key or corrected with the ▲ ▼ keys after setting the cursor with the ◄ ► keys on the wrong character. After selecting the last password character the procedure is terminated with the OK key. When the correct password is entered any further operations are authorized.

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Otherwise following display is shown:

Wrong Password! * B

In this case the entry has to be repeated or corrected as outlined before.

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2.3. LED indications

Of the 28 LED (DRS-COMPACT2A) / 10 LED (DRS-LIGHT) at the relay front 2 of them are allocated to the system status indication (green/red in the 1

st row) whereas the remaining LED serve as instantaneous and time delayed

trip displays. The LED denominations respectively their allocations to the protective functions are shown on the designation label beside the LED.

Status LED (row 1)

LED in service (green) (O)

Steady light Normal service operation

Voltage supplies are present and within limits.

Flashing light The relay is in service, but no protective functions are active either being not

configured or in an operating mode where no protective functions are carried out,

e.g. a spare relay not initialized.

Dark No supply voltage and not ready for service. This condition will be registered by the

relay’s fault alarm contact.

LED fault (red) (F)

Dark No system fault and normal service conditions

Flashing light The self monitoring system has detected a category 1 failure. For troubleshooting

please refer to section 3.2.

Steady light The self monitoring system has detected a category 2 failure. For troubleshooting

please refer to section 3.2.

Alarm and trip LED (row 2 to row 14) Indication of instantaneous and/or time delayed trips are provided by the freely programmable yellow alarm and red trip LED allocated to the various protective functions in row 2 to row 14 (DRS-COMPACT2A) / row 2 to row 5 (DRS-LIGHT). The LED are configured to be hand reset.

2.3.1. Resetting of LED indications

Prior to resetting the LED indication the cause for this, especially for the status LED display, should be investigated and rectified if necessary.

Reset of instantaneous and delayed trip LED

The alarm and/or trip LED can be reset by shortly pressing the blue reset button located above the LED row. During this process all LED will be illuminated for test purposes. Resetting the indication has in no way any influence on fault and event records.

Reset of the status LED

The status LED are extinguished by keeping the reset push button pressed for about 5 seconds until the left and right LED columns start flashing alternately. By resetting the status LED all other indications are reset also, but not any analog fault and none of the event records stored in the device.

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3. Maintenance instructions

3.1. Maintenance and inspection plan

The DRS relays are maintenance free relays with no user serviceable parts. During the life of the relay it should be checked for operation during regular maintenance period of protected primary equipment (e.g. generator, transformer). ANDRITZ HYDRO GmbH as manufacturer of DRS series of protective relays recommends a maintenance interval of 4 to 6 years. The work to be done for DRS relay maintenance includes consistency check of parameter file (refer chapter 2.1.3), secondary injection including pick-up values and trip characteristic, alarms to SCADA system, trip outputs, measured values and binary inputs. It is recommended that the following tests are carried out:

3.1.1. Optional activities during operation

No. Maintenance and inspection work

Interval

Reference / Note

Daily

Weekly

Mo

nth

ly

Quart

erly

Bi-annually

Annually

5 y

ears

Revis

ion

1 Relay -

Check the measurements for plausibility x 2.1.2, 2.2.1

Tab. 1 Activities during operation

3.1.2. Recommended activities during maintenance period / shut down of machine

No. Maintenance and inspection work

Interval

Reference / Note

Daily

Weekly

Mo

nth

ly

Quart

erly

Bi-annually

Annually

5 y

ears

Revis

ion

1 Cubicle surface -

Cleaning of dust x -

2

Trip circuit -

Initiate a trip by forcing the corresponding output of the relay

x 2.1.4, 2.2.3.2

3 Complete functional check -

Secondary injection x -

Tab. 2 Activities in case of shut-down machine

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3.2. Malfunction

The DRS protection relays are provided with extensive self monitoring and self checking systems which produce a corresponding optical indication (local display – section 2.2.4; LED – section 2.3) and operate a status relay. A DRS-COMPACT2A is equipped with two normally closed contacts (BO.31/32). A DRS-LIGHT has one changeover contact.

NOTICE

Each fault alarm indicates that the system is not fully functioning and the user has to make the decision whether or not the protected apparatus should remain in service.

3.2.1. Procedure in case of malfunction

Determine the type of failure on the local device (section 2.2.4) or by usage of the software DRS-WIN (section 2.1.8) and write it down. Use the form given in section 6. If there are entries in the event protocol and saved disturbance records which occurred in the period around the relay failure please save them too, see sections 2.1.5 and 2.1.6. Two categories of faults are distinguished by status LED (please refer 2.3): Category 1: Perform a reset of the status LED according to section 2.3.1. Category 2: Perform a hardware reset. A hardware reset can be performed either by disconnecting

the power supply or by DRS-COMPACT2A: pressing Reset button at the relay. DRS-LIGHT: pressing the keys SHIFT + ESC + UNDO for approximately 3 seconds.

NOTICE

A hardware reset shall be only performed during standstill.

Pressing the keys SHIFT + ESC + UNDO for approximately 3 seconds at a DRS-COMPACT2A relay resets the communication processor unit responsible for the communication to the control system. This can be performed if the failure message is related to any SIP or NIP error. The execution of the protective functions is not affected by a reset of the communication processor unit. On the next pages instructions are given.

NOTICE

Switching off the power supply erases all internal records (disturbance records, event records, and DRS fault status).

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3.2.2. Troubleshooting DRS-COMPACT2A

Two categories of faults are distinguished: Category 1: without blocking of the protective functions. Only status contact BO.31 is in origin position. Category 2: with blocking of the protective functions. Status contact BO.31 and BO.32 are in origin position. Section 3.2.3.1 and 3.2.3.2 list these faults.

Failure

Category

Possible

origin of fault

Action to

be taken

Cate

gory

1

Cate

gory

2

Hard

ware

Firm

ware

VE

file

Exte

rnal

Sta

tus L

ED

reset

Com

munic

atio

n r

eset

Check fault r

ecord

, m

easure

me

nts

Check p

ara

me

ters

Hard

ware

reset

Re-in

itia

lize r

ela

y

Binary Output Error X X 1 2

Binary Input Error X X 1 2

EEPROM Write Error X X 1 2

Fault RAM Error X X 1 2

ME-OK ADC-Overrun Error X X 1 2

CO-OK DSP-Overrun Error X X 1 2

Oversampling Error X X 1 2

XTAL Error X X 1 2

+5V Supply Voltage Error X X 1 2

SIP Hardware Error X X 1 2

SIP Software Error X X X 1 2 3

Synchronization Error X X X 1a 1b

CT/VT Error X X X 1a 1b

General Error X X X 1a 1b

Program Overflow Error X X X 1 2

ADC Error (Current / Voltage Inp.) X X 1 2

Sample/Hold Trigger Error X X 1 2

DSP Program Error X X 1 2

Parameter RAM Error X X 1 2

System RAM Error X X 1 2

Program Memory Error X X 1 2

+12V Supply Voltage Error X X 1 2

−12V Supply Voltage Error X X 1 2

Tab. 3 Troubleshooting DRS-COMPACT2A

Above table represents the standard designation of faults to Category 1 and 2. Individual designation is possible on request.

NOTICE

Send the relay for repair if the failure is related to the hardware. Otherwise contact ANDRITZ HYDRO personnel for support.

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3.2.3. Troubleshooting DRS-LIGHT

Two categories of faults are distinguished: Category 1: without blocking of the protective functions. Category 2: with blocking of the protective functions. The status contact is set in origin position. Section 3.2.3.1 and 3.2.3.2 list these faults.

Failure

Category

Possible

origin of fault

Action to

be taken

Cate

gory

1

Cate

gory

2

Hard

ware

Firm

ware

VE

file

Exte

rnal

Sta

tus L

ED

reset

Com

munic

atio

n r

eset

Check fault r

ecord

, m

easure

me

nts

Check p

ara

me

ters

Hard

ware

reset

Re-in

itia

lize r

ela

y

Binary Output Error X X 1 2

Fault RAM Error X X 1 2

+5V Supply Voltage Error X X 1 2

Synchronization Error X X X 1a 1b

CT/VT Error X X X 1a 1b

General Error X X X 1a 1b

LAN Hardware Error X X 1 2

LAN Software Error X X X X 1 2

Terminal Error X X X 1 2 3

IEC-Firmware Error X X X 1 2 3

Program Overflow Error X X X 1 2

ADC Error (Current / Voltage Inp.) X X 1 2

Parameter RAM Error X X 1 2

System RAM Error X X 1 2

Program Memory Error X X 1 2

+12V Supply Voltage Error X X 1 2

−12V Supply Voltage Error X X 1 2

Reference Voltage Error X X 1 2

+5V Supply Voltage Error X X 1 2

Power Supply Error X X 1 2

Tab. 4 Troubleshooting DRS-LIGHT

Above table represents the standard designation of faults to Category 1 and 2. Individual designation is possible on request.

NOTICE

Send the relay for repair if the failure is related to the hardware. Otherwise contact ANDRITZ HYDRO personnel for support.

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3.2.3.1. Category 1 faults

In case the relay indicates category 1 failure by LED indication (refer chapter 2.3), the processing unit is still working. Binary Output Error The self monitoring software has detected a fault in one of the binary outputs. Binary Input Error The self monitoring software has detected a fault in one of the binary outputs. EEPROM Write Error Indicates that writing changed parameters to the relay is not working properly. Fault RAM Error Indicates a problem with the memory storing disturbance records. SIP Hardware Error A hardware problem has been detected on the communication processor unit. ME-OK ADC-Overrun Error The self monitoring software has detected a fault in the ADC conversion i.e. no valid measured value could be noticed within a specific period of time. CO-OK DSP-Overrun Error Indicates that the digital signal processor (DSP) cannot execute all protective function algorithms within the defined time period which can cause from a problem with software or hardware. Program Overflow Error Indicates that the program (all active protective functions) was not executed within the allocated time interval. Oversampling Error Indicates that the digital signal processor (DSP) cannot execute the necessary calculations between the samples in case of active oversampling (I>>>) or if the signal line (hardware) does not provide a valid signal level. XTAL Error Indicates a missing clock pulse at the microcontroller. The microcontroller works with its lower internal default frequency (2 to 5 MHz) whereby internal timings are wrong in this case. +5V Supply Voltage Error (DRS-COMPACT2A) Indicates an exceeding of the range of tolerance of +5V supply voltage. General Error Indicates that BO.31 is activated via the relay’s trip matrix. SIP Software Error Indicates an error in configuration or in the settings of parameters of the communication to the control system. Synchronization Error Indicates a deviation of nominal frequency and the sampling frequency of > ±12.5%. Possible reason: frequency rise after load rejection. CT/VT Error Checks the current and voltage measurements on symmetry. LAN Hardware Error A hardware problem has been detected on the network communication processor unit.

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LAN Software Error Indicates an error in configuration or in the settings for IEC 60870-5-104 of the communication to the control system. IEC-Firmware Error Indicates a mismatch of the parameters for the communication interface after a firmware update. Re-initialize the relay, see section 3.3.2. Terminal Error Indicates a mismatch of the parameters for the terminal operation after a firmware update. Please contact our ANDRITZ HYDRO protection team.

3.2.3.2. Category 2 faults

In case the relay indicates category 2 failure by LED indication (refer chapter 2.3), the main processing unit is not working any longer (relay halt). ADC Error (Current / Voltage Inp.) Indicates a problem in the reference channel of the analog/digital conversion. Sample/Hold Trigger Error Indicates a problem in the control of the sample/hold stage, i.e. a missing sample pulse. DSP Program Error Indicates a problem with the program memory in the digital signal processor. Parameter RAM Error Indicates a problem in the parameter RAM. System RAM Error Indicates a problem in the system RAM. Program Memory Error Indicates a discrepancy between FLASH checksum and the periodically counted checksum. +12V Supply Voltage Error Indicates a problem in +12V auxiliary supply. −12V Supply Voltage Error Indicates a problem in −12V auxiliary supply. Reference Voltage Error Indicates a falling below or exceeding the range of tolerance of the reference voltage for the ADC. +5V Supply Voltage Error (DRS-LIGHT) Indicates an exceeding of the range of tolerance of +5V supply voltage. Power Supply Error Summary indication of +12V Supply Voltage Error, −12V Supply Voltage Error, Reference Voltage Error and +5V Supply

Voltage Error.

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3.2.4. Universal interface module UAKB used for rotor earth fault protection

The rotor earth fault protection applies a DC voltage between the excitation circuit and earth for measuring the rotor earth resistance.

EXC

DRS

64R

±50 V

G

Fig. 13 Rotor earth fault protection: signal injection

CAUTION

The relay is injecting ±50 V between field and earth!

Depending on the plant configuration the wire can be automatically disconnected by a contact (e.g. field breaker, field flashing). In such case an alarm is suppressed via interlocking with the circuit breaker position or via connecting a capacitance to ground. Please check the circuit diagram.

3.2.4.1. Measurement transducer UAKB supervision

The rotor earth fault protection can detect if measuring circuit is interrupted. In this case the rotor earth fault protection can be blocked (according parameterization of software function) and a corresponding alarm is initiated.

EXC

DRS

64R

G

Fig. 14 Rotor earth fault protection: wiring supervision

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3.3. Repair of malfunctions

3.3.1. Exchange of relays

If a relay is not working properly it has to be exchanged.

WARNING

The following steps have to be met as minimum requirement:

Disconnect completely

Secure against re-connecting

Verify that the installation is dead (de-energized).

Carry out grounding and short-circuiting

Provide protection against adjacent live parts

WARNING

Current transformer circuits need to be short circuited first before the wiring connected to the relay can be removed. A current transformer produces a very high voltage if the current transformer circuit is open-circuited with the primary energized. This can damage the electrical equipment and can harm the operation staff.

NOTICE

Working at the protection system shall only be performed when the protected object is out of service.

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3.3.2. Initialization of a spare unit

In case a DRS is configured as a spare unit, the following display indication appears after switching on the relay power supply:

SPARE Vx.xx/xx SETUP REQUIRED!!

In addition the green LED in the first row is blinking. Should the device not be in the status of a spare unit, please refer to section 2.2.3.3. The DRS spare unit has to be programmed with a parameter file. Parameter files have the file extension VE. The user interface of the respective DRS spare unit has to be connected via the operation cable to the PC (RS232 interface for DRS-COMPACT2A, RS485 interface for DRS-LIGHT). After starting the DRS-WIN software a connection to a spare unit is detected automatically. Refer to section 2.1.1 if no spare unit is automatically detected.

Fig. 15 Initializing a spare unit: initial prompt

By confirmation of starting the initialization with OK, the user is asked to select the required parameter file. A correct selection has to be ensured and completed by pressing the button Open. The Browse feature provides the access to the folder with the files if the VE files should not be stored in the default folder Plants,

Fig. 16 Initializing a spare unit: selection of the required VE file

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For safety reasons a reconfirmation is implemented for the file selection:

Fig. 17 Initializing a spare unit: confirmation

DRS-Win starts automatically loading the data of the file into the DRS.

Fig. 18 Initializing a spare unit: loading

The device is ready for operation which is indicated by an Online connection status.

Fig. 19 Initializing a spare unit: relay ready for operation

It is recommended to do a short check of the device status:

Check actual relay measuring values

Check status of binary relay inputs and outputs

Check trips of protection functions with software test inputs (Binary I/O Preset, section 2.1.4)

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3.3.3. Universal interface module UAKB

The UAKB unit is an optional module of the DRS COMPACT2A and provides an extension of the functionality. The type code defines if the relay is equipped with an UAKB module. Certain functionalities of the UAKB module need calibration or parameterization (rotor earth fault protection, stator earth fault protection, shaft current protection, PT100 evaluation). To avoid doing this in case of a relay exchange, it is recommended to install the UAKB of the relay to be replaced in the new relay. If key H is 4, 5 or 6 in product code, the relay is equipped with an UAKB module

4.

DRS-C2- 3 2 / x / x x / xxxxxxxx / H I J K L / x x / xxx / xx

The figure below shows how to get access to the UAKB module:

➀ Pull to the left ➀ Pull to the right

➁ Remove the frame ➁ Remove the frame

➀ Pull to the left ➀ Pull to the right

Fig. 20 Access to the UAKB module

There are several PCB inside the relay. The arrow indicates the UAKB module.

Fig. 21 UAKB module in the device

NOTICE

A PCB shall be only removed or placed with the power supply switched off.

4 Calibration and parameterizing an UAKB module is explained in detail in the document DIC-033-1 listed in section 5.

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Technical data

30 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

4. Technical data

4.1.1. Auxiliary power supply

Nominal auxiliary supply Vaux: 250 / 220 / 110 / 60 / 24 VDC Power consumption: In normal state approx. 15 W (reference on battery side) Operating state approx. 30 W (all trip outputs energized) Voltage out time at Vaux > 60 V: > 50 ms Recommended m.c.b.: 2 A, C characteristic

4.1.2. Analog input evaluation

4.1.2.1. CT circuits

Nominal frequency fN 50 Hz or 60 Hz, optional 16.7 Hz Nominal current IN 1 A / 5 A for the CT inputs 1 to 9 1 A / 0.1 A / 0.01 A for CT input 10 CT circuit rating: continuously 4 x lN 10 s rating 30 x lN 1 s rating 100 x IN dynamic 250 x IN (1 half period, peak value) Burden for each phase: < 0.1 VA at IN Technology: linear hall sensors

4.1.2.2. VT circuits

Nominal frequency fN 50 Hz or 60 Hz, optional 16.7 Hz Nominal voltage VN 100 / 110 / 120 V Maximum continuous VN 200 V Burden for each phase: 0.3 VA at VN Technology: electromagnetic VT

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DRS Operation and Maintenance Manual DID-045-1.00 31 / 45

4.1.2.3. Inputs for specific analog signals module UAKB

Rotor earth fault protection The rotor earth fault protection is operating according to the adaptive frequency evaluation.

Measuring range 0...200 kOhm Measuring frequency 0.3...3 Hz Permissible rotor capacitance 0...10 µF Alarm and trip setting values 0...100 kOhm Maximum rotor voltage 1000 VDC with direct field excitation 500 VDC with auxiliary exciter machine

Shaft current supervision The shaft current supervision or bearing protection checks the current in the generator shaft which is detected from the input signals of a special shaft current CT with a ratio of 500...1000 / 1 A.

Measuring range 0...160 mA AC (RMS input value) Signal evaluation 1

st, 3

rd, 5

th, 7

th, and 9

th harmonics of the nominal frequency.

Measuring transducer The 2 configurable transducers are for the signal adaption and galvanic isolation from plant elements. Following configurations are possible:

PT100 element

Measuring range −40...110 C

Signal element 2 or 3 wire platinum element with 100 Ohm at 0 C

Voltage or current input Input range 0…60 mV, 0...10 V, 0(4)...20 mA DC

Current output

Remote indication of the rotor earth resistance on a 4...20 mA metering instrument with a non-linear scale of 0...200 kOhm.

Starting earth fault protection (SFC protection)

Measuring range with a −10…+10 A DC LEM CT LT100-S or a 20 A / 60 mV shunt

Low frequency overcurrent

Measuring range 0…0.5 x IN, fmin = 3 Hz

100% stator earth fault protection (20 Hz injection principle) Measuring range 0...10 kOhm

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32 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

4.1.3. Inputs for binary signals

Binary signals are incorporated into the protection system via potential free optical isolators.

Nominal input voltage: 24, 60, 110 or 220 VDC, other voltages on request Current consumption: approx. 3 mA per input Threshold voltage: 70% of the nominal voltage

4.1.4. Binary outputs

The protection system is provided with a defined number of outputs for alarms and trips. These outputs are normally open relay contacts. The DRS-COMPACT2A has 24 free configurable alarm and trip outputs and in addition two normally closed contacts are assigned for the relay status information, i.e. device faulty annunciation. Technical data about the output relays (basically according to VDEW recommendations):

Make capacity > 1000 W resp. VA at L/R=40 ms Break capacity 30 W resp. VA at L/R=40 ms Continuous current rating 5 A Short time current rating 30 A / 0.5 s Switching voltage 220 V nominal DC/AC Make contacts freely configurable Operating time 5 ms typical Reset time 2.5 ms typical

Fig. 22 Load limit curve of output relay

4.1.5. Status contacts

DRS-COMPACT2A 2 normally closed contacts DRS-LIGHT 1 changeover contact

4.1.6. Control System Connection

To connect to the control equipment (SCADA, station control system) following alternative protocols are supported according to the relay type code:

IEC 60870-5-103 Connection for FO cable with ST plugs or electrical with a 9 pin sub-D plug IEC 60870-5-104 Connection with a RJ45 plug MODBUS Galvanic connection via screw type terminals (on request only)

4.1.7. Storage Conditions

Temperature +5 °C … +30 °C Humidity Annual average <75% relative humidity 93% on a maximum of 30 days a year Condensation must be avoided

Voltage [V]

Cu

rre

nt [A

]

10 50 100 200 400

1

5

10

20

AC resistive

1a type

AC resistive

1a1b type / 2a type

DC resistive

1a type

DC resistive

1a1b type / 2a type

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4.1.8. Terminal assignment

4.1.8.1. DRS-COMPACT2A

IEC

60

87

0-5

-10

3M

OD

BU

S

X1 X2 X3

X5

X6

X2

OUT 01

DEVICE FAULT OUT 31

DEVICE HALT OUT 32

+ −

DC

DC

1 2 3

X8

X4

+

X7

RS

42

2/4

85

+5V

Rx+

Rx−

GND

Tx+

Tx−

11

12

13

14

15

16

GND

Tx+

Tx−

8

9

10

RS 232

1

FRONTSIDE

OP

TIO

NA

L M

OD

UL

E

UA

KB

IEC

60

87

0-5

-10

3

TRANS-

DUCER 2

SI02

SI03

SI04

SI01

IN09UAKB-

FAULT

TRANS-

DUCER 1

SHAFT CURR.

ROTOR E/F

I 1

123

+

− IN 011

2

3

− IN 024

+

− IN 035

6

+

− IN 047

8

+

− IN 059

10

+

− IN 0611

12

+

− IN 0713

14

+

− IN 0815

16

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X11

X12IEC 60870-5-104

X6

1A5A

I 2

456

1A5A

I 3

789

1A5A

I 4

101112

1A5A

I 5

131415

1A5A

I 6

161718

1A5A

I 7

192021

1A5A

I 8

222324

1A5A

I 9

252627

1A5A

I 10

28

29

1A

U 1

1

2

U 2

3

4

U 3

5

6

U 4

7

8

U 5

9

10

1

2

3

4

5

6

7

8

9

10

11

12

13

14

X10 X9

2

OUT 023

4

OUT 035

6

OUT 047

8

OUT 059

10

OUT 0611

12

OUT 0713

14

OUT 0815

16

OUT 091

2

OUT 103

4

OUT 115

6

OUT 127

8

OUT 139

10

OUT 1411

12

OUT 1513

14

OUT 1615

16

OUT 171

2

OUT 183

4

OUT 195

6

OUT 207

8

OUT 219

10

OUT 2211

12

OUT 2313

14

OUT 2415

16

+

+

−IN 101

2

3

−IN 11 4

+

−IN 125

6

+

−IN 137

8

+

−IN 149

10

+

−IN 1511

12

+

−IN 1613

14

+

−IN 1715

16

4

5

6

7

Fig. 23 Terminal assignment DRS-COMPACT2A

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34 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

GIC-018--

DRS LFOC

L1 L2 L3

4 1 A

10

4

5

6

7

GIC-000-A

DRS-COMPACT2A

1 (5)

2 (6)

3 (7)

4 (8)

X7

1 1 A

2 5 A

3

5 5 A

6

7 1 A

8 5 A

9

GIC-019--

DRS 20 Hz

L1 L2 L3

1 I

10

14

15

16

17

GIC-000-A

DRS-COMPACT2A

5

6

7

8

X7

3 ┴

7 U

8 ┴

7XT341B1

1A1

1A3

1A4

S2P2

S1P1

400 / 5 A7XT33

4A1

4A3

1B4

+

PT

10

0

+

GIC-000-A

DRS-COMPACT2A1 (5)

2 (6)

3 (7)

4 (8)

X7

0-60 mV

0-20 mA0-10 V

PT

10

0

+

Field +

Field −

If only one connecting point is available:

Field

Rotor earth fault Shaft current

4-20 mA ~ rotor earth resistance

Measurement transducer

For cable length more than 1 m shielded cable must be used!!!

Low frequency overcurrent

Shielded cable must be used!!!

20 Hz Band-pass 20 Hz Generator

Stator earth fault with 20 Hz injection

Fig. 24 Connection example DRS-COMPACT2A – X7

GIC-000-A

DRS-COMPACT2A

X713

14

GIC-000-A

DRS-COMPACT2A

X710

11

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DRS Operation and Maintenance Manual DID-045-1.00 35 / 45

4.1.8.2. DRS-LIGHT

X1

I 1

123

1A5A

I 2

456

1A5A

I 3

789

1A5A

I 4

101112

1A5A

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

Fig. 25 Connection example DRS-LA4

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Technical data

36 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

X1

X8

I 1

123

1A5A

I 2

456

1A5A

I 3

789

1A5A

I 4

101112

1A5A

OUT 41

2

OUT 53

4

OUT 65

6

OUT 77

8

OUT 99

10

OUT 8

OUT 10 11

+

−IN 5+

−IN 6

12

13

14

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

X8

Fig. 26 Connection example DRS-LA4 breaker failure relay

Page 37: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Technical data

DRS Operation and Maintenance Manual DID-045-1.00 37 / 45

X1

I 1

123

1A5A

I 2

456

1A5A

I 3

789

1A5A

I 4

101112

1A5A

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

I 5

131415

1A5A

I 6

161718

1A5A

Fig. 27 Connection example DRS-LA6

Page 38: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Technical data

38 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

X8

U 1

1

2

U 2

3

4

U 3

5

6

U 4

7

8

X8

OUT 411

12

OUT 613OUT 5

14

X8+

−IN 59

10

Fig. 28 Connection example DRS-LV42

Page 39: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Technical data

DRS Operation and Maintenance Manual DID-045-1.00 39 / 45

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

X8

U 1

1

2

U 2

3

4

U 3

5

6

U 4

7

8

X8+

−IN 59

10

+

−IN 6 12

11

+

−IN 7 14

13

Fig. 29 Connection example DRS-LV4

NOTICE

Above hardware type LV4xx is no longer produced. It was replaced by type LV42x (refer Fig. 28 Connection example DRS-LV42).

Page 40: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Technical data

40 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

X1

I 1

123

1A5A

I 2

456

1A5A

I 3

789

1A5A

I 4

101112

1A5A

IEC

60

87

0-5

-10

3R

S4

22

/48

5

+5V

Rx+

Rx−

GND

Tx+

Tx−

9

10

11

12

13

14

NC

RX+

RX−

TX−

TX+

VCC

1

2

3

4

5

6

VCC

GND

GND

7

8

9

X4

X2

OUT 14

5

OUT 26

7

DEVICE FAULT

9

10

8

OUT 3.111

12

OUT 3.213

14

IEC

60

87

0-5

-10

3

X7IEC 60870-5-104 X4 X5

X2+ −

DC

DC

1 2 3

X3

X3

+

+

−IN 11

2

3

−IN 2 4

+

−IN 35

6

+

−IN 47

8

X8

U 1

1

2

U 2

3

4

U 3

5

6

U 4

7

8

X8

OUT 411

12

OUT 613OUT 5

14

X8+

−IN 59

10

Fig. 30 Connection example DRS-LP82

Page 41: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Further documents

DRS Operation and Maintenance Manual DID-045-1.00 41 / 45

5. Further documents

Document Item Number

DRS Protective Functions Library DID-001-1

DRS-COMPACT2A Local Operation Using Keypad and Display DIC-006-1

DRS-COMPACT2A Operating & Maintenance Manual DIC-025-1

DRS Description of the Multifunction System UAKB DIC-033-1

DRS-LIGHT Short Technical Description MIL-001-1

DRS-LIGHT Local Operation Using Keypad and Display DIL-001-1

DRS-LIGHT Operation Manual DIL-000-1

DRS-WIN4 Operation Manual DID-038-1

or

SID-401-1.XX/93

The listed documents are available only in English and German. Visit also the download area for these manuals, further documentation, drivers and contact information.

5

http://www.andritz.com/index/hydro/hy-downloads/hy-drs-download.htm

5 Address as valid on 2013-02-22

Page 42: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Fault report for relay malfunction

42 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

6. Fault report for relay malfunction

FAULT REPORT

Plant: ........................................................................................................................................ Client: ....................................................................................................................................... Feeder: ..................................................................................................................................... Project number: ........................................................................................................................ Relay denomination: ................................................................................................................. Type code: ................................................................................................................................ Serial number: .......................................................................................................................... Firmware: .................................................................................................................................. Description of fault: ..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

..................................................................................................................

Page 43: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Fault report for relay malfunction

DRS Operation and Maintenance Manual DID-045-1.00 43 / 45

LED Indications for DRS-COMPACT2A / DRS-LIGHT Please mark the LED status in the figure below:

for steady light

for flashing light

DRS–COMPACT2

1

2

3

4

5

6

7

8

9

10

11

12

13

14

rd gn

rd

rd

rd

rd

rd

rd

rd

rd

rd

rd

rd

rd

rd

ye

ye

ye

ye

ye

ye

ye

ye

ye

ye

ye

ye

ye

DRS–LIGHT

1

2

3

4

5

rd gn

rd

rd

rd

rd

ye

ye

ye

ye

Legend ye yellow LED rd red LED gn green LED 1

st row relay status indication

2nd

– 14th row protective function alarm and trip indication

(DRS-COMPACT2A) 2

nd – 5

th row protective function alarm and trip indication

(DRS-LIGHT)

If all LED are dark please check the power supply of the relay:

(DRS–COMPACT2A / DRS–LIGHT: relay terminals –X2:1 '+',–X2:2 '−')

YES NO

If YES is selected continue with the following instructions otherwise check the DC circuit for the relay power supply.

Page 44: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Fault report for relay malfunction

44 / 45 DID-045-1.00 DRS Operation and Maintenance Manual

Display Indications for DRS-COMPACT2A / DRS-LIGHT

Is there any information displayed at the display: YES NO INFORMATION / DISPLAY IS DARK If YES is selected continue with the following instructions. Please enter the displayed information in the figure below:

If the display shows DRS FAULT ! in the first row press

+

And enter the information now displayed in the figure below:

Page 45: DRS-COMPACT2A, DRS-LIGHT Operation and Maintenance Manual · DRS Operation and Maintenance Manual DID-045-1.00 9 / 45 2.1.4. Binary input/output preset The binary input/output preset

Fault report for relay malfunction

DRS Operation and Maintenance Manual DID-045-1.00 45 / 45

Connection to PC for DRS-COMPACT2A / DRS-LIGHT Is it possible to connect to the relay with the operating software DRS-WIN: YES NO If YES is selected continue with the following instructions. Please choose the item DRS Fault Status in menu System and enter the displayed information below:

.............................................................................................................................................. Please save the event protocol to the hard disc and attach it to this report. Please save the disturbance records to the hard disc and send it to an ANDRITZ HYDRO representing.

Address for delivery of relays for fault investigation and repair works

ANDRITZ HYDRO GmbH Mr. Alexander Rach / Dep. AT-PRT Eibesbrunnergasse 20 1120 Vienna Austria