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DSM offers proven case studies and innovative material solutions for the electrical industry DSM in electrical: Getting powered up

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DSM off ers proven case studies and innovative material solutions for the electrical industry

DSM in electrical:Getting powered up

2

Amorphous Semi-crystalline

PE PPPS PVC

ABS PMMA

PEI

PEEK

LCPPSU

PES

PET

POM

PC

mPPO Blends

PA4T

TPC

PBT Pric

e -

Perf

orm

ance

Volu

me

PA410 PPA

PA6 PA66 P6/66

PA46

PPS

ForTii®

DSMAs a leading Life Sciences and Material Sciences company active in health, nutrition and materials, DSM aims to create value for customers and help provide solution to address common global challenges. DSM is developing innovative, sustainable, healthy,nutritious and high-performing products with its unique technologies, and creating brighter living for us as well as our off s pring utilizing bright science.

DSM fi rmly believes that the inexhaustible driving force behind an enterprise’s current and future success is to create common value for all stakeholders.

DSM in engineering plasticsAs a global leading engineering plastics supplier, DSM is specialized in production of high quality products with advanced technologies and committed to satisfying customers’ performance requirement to help them substitute traditional solution with more sustainable and durable products. We are and will always be, standing by our customers to create most state-of-the-art engineering plastics solutions through innovation and sustainability.

Electrical Industry In electrical industry, DSM is the front runer in innovation and new product development to meet the stringent needs of the industry. DSM not only supports the customers with unique products but also supports with value-added services,

Our product line includes:

Akulon®: Polyamide 6 and 66

Novamid®: Polyamide 6 and 66

Arnite®: PBT and PET polyester

Arnitel®: Polyester Elastomer TPE

EcoPaXX®: High-performance bio-based Polyamide 410

Stanyl®: High-performance Polyamide 46

ForTiiT® : High-performance Polyamide 4T

XytronTM: Polyphenylenesulfi de (PP S)

including application development, product structure design support, mold structure design support, mechanical & mold flow &thermal simulation analysis as well as injection molding process support, etc.

Proven performance in LSVGIn this selected area where we have served for over 35 years, DSM has been leading the way with dedication and diligence. Long-term cooperation with global major players in the industry has lead us to off er advanced solutions. From air circuit breaker (ACB) for power distribution products to miniature circuit breaker for end products, from household socket panel switches to industrial contactors, our solutions cover all the plastics for LVSG sector

Engineering plastics supplied by DSM meet material requirements by diff erent customers all across the globe. All these materials are specially developed for electrical industry. Meanwhile, we are developing innovative materials and solutions for future products based on the sector’s development demand.

One-Stop Service for Material SelectionOur products are mostly compliant with requirements by several diff erent standard system certifi cations. These systems include most basic requirements (RoHS, IEC) and requirements by special markets (UL, VDE, NF, etc.).

32

PA66

UAI

V

t

Increase arc voltage

Arc quenching

Restrike-free / high die-lectric recovery strength

Moulded Case Circuit Breaker (MCCB)Moulded case circuit breaker is mainly used in AC/DC circuits to provide protection for LV distribution line and motor circuit against overload, short-circuit, under-voltage, over-voltage and current leakage. Under normal operating condition, it can be also used for infrequent transformation of line and infrequent starting of motor. The regular AC products have a rated voltage up to 690V and rated current up to 1600A, which is suitable for large-sized buildings and industrial conditions.

Major standards followed: IEC 60947-2.

DSM: MCCB solution market leader DSM has been the leader to substitute thermosetting materials in MCCB for more than a decade. At present, adoption of thermoplastic material in new MCCB has become a consensus throughout the industry. Major driving force is improving product performance and realizing intelligence & miniaturization of products while reducing cost. DSM’s product profi le includes Stanyl Polyamide 46 series, Akulon Polyamide 6 and 66, as well as ForTii and Arnite. DSM’s solutions are used for various housing as well as internal functional assemblies, off ering 100% security and great cost eff ectiveness.

HousingSubstitution of traditional thermosetting housing of MCCB with DSM’s in engineering plastics can reduce wall thickness (decreasing up to 25% material volume) which helps reduce cost by 15%. Moreover, added internal room can accommodate circuit and mechanism with higher current rating, reduce product size, further decrease cost and realize miniaturization. Enhancement of design freedom will promote fulfi llment of integrated intelligent assembly solution. DSM’s materials also off er better security and longer mechanical/electrical lifetime and improve product performance.

Material for MCCB housing must meet requirements of relevant standards, e.g. glow-wire flame retardant test (GWFI 960°C), ball pressure test (BP 125°C), etc. As short-circuit breaking requirement for products is increasingly higher, the materials are required to have better high-temp mechanical property. For diff erent requirements by MCCBs, DSM’s housing material solutions off er a wide range of choices from high-performance Stanyl Polyamide 46 to cost eff ective Akulon Polyamide 66 as well as halogen-free flame retardant polyester PBT.

Internal MechanismFor mechanical operating parts inside MCCB, such as tripping bar, drve shaft and other mechanically operating units using DSM’s engineering plastics to substitute traditional thermosetting materials helps enhance design freedom. In addition, better abrasion performance improves mechanical/electrical lifetime as well as stability of product.

With respect to selection of materials for mechanism, DSM has a very high requirement on high-temp mechanical property, high-temp creep resistance and dimensionally stabile materials in addition to basic requirements as specifi ed in relevant standard. DSM’s product profi le (Akulon, Arnite, Stanyl and ForTii) off ers solution for internal mechanism of MCCB.

Arc Quenching SystemWith constant enhancement of power grid capacity, MCCB is required to have higher short-circuit breaking performance. To achieve high breaking ability in small-sized product requires not only optimized design, but also optimizing the material used in arc quenching system. Especially in miniaturization design, reduced size will have a negative influence on arc breaking. Moreover, free carbon would be produced during breaking, which could cause safety risk.

DSM is happy to advise you on how to improve your arc quenching performance, based on its portfolio and design recommendations.

DSM

Thermosetting design Engineering plastics design:- Size reduced by 25%- Lower cost

4

Halogen-free flame retardant class is marked as green. Detailed selection of material should be performed in accordance with actual product design.

Ics/In 1...............................................40..................................................63.............................................125

[kA]/[A]

4.5 K222-KMV5 K223-KMV6

6K222-KMV5 K222-KGMV14 K222-KGV4

K223-KMV6 K222-KGV5 K222-KGV6

10 K222-KGV4 K222-KGV5 K222-KGV6 K- FKGS6 XG-FKGS6

K-FKGS6 XG-FKGS6 SG-KGS6 SG-KGS6

15 K222-KGV4 K222-KGV5 K222-KGV6

Stanyl TE250F6/F8 K-FKGS6 XG-FKGS6 SG-KGS6

≥25 Stanyl TE250F6/F8

Recommended application of DSM products in MCB housing (Curve C)

Moulded Case Circuit Breaker (MCCB)MCCB is mainly used under a condition with AC 50/60Hz current and up to 690V voltage, for protection of line with rated current up to 160A against overload and short-circuit. It can also be used under normal condition for infrequent transformation of line. The main applications include industrial, commercial, high-rise as well as residential buildings, etc.

Major standards followed are IEC 60898 and IEC 60947-2.

DSM: MCB solution market leader DSM has been the leader to substitute thermosetting materials in MCB in the past decades. Nowadays, most MCBs in the world are manufactured with thermoplastic materials. Major driving force always lies in improving product security and performance while reducing cost.

HousingMaterials for MCB housing must meet some basic testing requirements, e.g. glow-wire flame retardant test (GWFI 960°C), ball pressure test (BP 125°C), etc. With current trend of miniaturization design of product and higher rated voltage of DC products, in order to satisfy required creepage distance in design, relevant requirement has been proposed on comparative tracking index (CTI) for materials. Increasingly stricter short-circuit breaking requirement for circuit breaker also poses requirement on mechanical strength and dielectric strength aft er breaking of materials for housing. Production units’ requirement for higher production effi ciency demands further improvement of machinability and flowing performance of materials. DSM’s Akulon series can off er diff erent material solutions for diff erent MCB products.

54

Akul

on®

Tech

nica

l Dat

a Ta

ble

for S

elec

tion

Akul

onM

ater

ial g

rade

No.

F2

23-D

##

K224

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K224

-G6#

K224

-G8#

K-FG

0K-

FG12

K223

-TP4

K2

24-P

G3#

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# K2

24-P

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K224

-TG9

# S2

27-C

Mat

eria

l typ

e PA

6 PA

6-GF

15

PA6-

GF30

PA

6-GF

40

PA6-

GF50

PA

6-GF

60

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I PA

6-I-G

F15

PA6-

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0 PA

6-I-G

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PA6-

GF45

PA

66

Mec

hani

cal p

rope

rtie

s Un

it Te

st m

etho

d Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

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Dr

y/W

et

Dry/

Wet

Tens

ile m

odul

us

MPa

IS

O 52

7-1/

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3200

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00

6000

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00

9500

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00

1300

0 / 8

000

1650

0 / 1

1000

20

000

/ 140

00

2000

/ 62

5 54

00 /

2600

85

00 /

5500

11

500

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0 14

500

/ 100

00

3000

/ -

T ens

ile st

reng

th

MP a

IS

O 5 2

7-1/

-2

- / -

125

/ 70

180

/ 110

20

5 / 1

40

220

/ 155

2 3

5 / 1

60

* / *

105

/ 60

145

/ 100

1 7

0 / 1

15

2 15

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- /

-

Elon

gatio

n at

bre

ak

%

ISO

527-

1/-2

20

/ >5

0 3

/ 12

3.5 /

7 3

/ 6

2.5

/ 5

2.2

/ 4

>50

/ >50

4

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4.5

/ 9

4.5

/ 7

3 / 6

50

/ -

Flexu

ral m

odul

us

MPa

IS

O 17

8 26

00 /

- 52

00 /

- 86

00 /

- 10

800

/ -

1550

0 / -

19

500

/ -

1600

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- / -

- / -

1000

0 / -

- /

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-

Bend

ing

stre

ngth

M

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ISO

178

100

/ -

170

/ -

235

/ -

275

/ -

335

/ -

365

/ -

65 /

- - /

- - /

- 26

0 / -

- /

- - /

-

Char

py im

pact

stre

ngth

(+23

°C)

kJ/m

² IS

O 17

9/1e

U N

/ N

45 /

80

90 /

110

95 /

100

90 /

100

90 /

100

N / N

70

/ 90

95

/ 11

0 10

5 / 1

10

100

/ 115

N

/ -

Char

py im

pact

stre

ngth

(-30

°C)

kJ/m

² IS

O 17

9/1e

U N

/ N

40 /

40

75 /

75

85 /

85

85 /

85

85 /

85

N / N

70

/ 70

10

0 / 1

00

110

/ 110

95

/ 95

N

/ -

Charp

y notc

hed i

mpac

t stre

ngth

(+23°

C)

kJ/m

² IS

O 17

9/1e

A 8

/ 35

7 / 1

5 12

/ 25

18

/ 26

15

/ 25

15

/ 25

65

/ 75

16

/ 25

23

/ 43

25

/ 35

20

/ 35

N

/ -

Charp

y notc

hed i

mpac

t stre

ngth

(-30°

C)

kJ/m

² IS

O 17

9/1e

A 5

/ 5

6 / 6

11

/ 11

13

/ 13

12

/ 12

12

/ 12

18

/ 25

9

/ 9

15 /

15

16 /

16

13 /

13

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Elec

trica

l pro

pert

ies

Unit

T est

Met

hod

Dry/

Wet

Dr

y/W

et

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Wet

Dr

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Dr

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Dr

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Dr

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Dr

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1E13

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- / -

1E13

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1E13

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13

1E13

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11

1E13

/ 1E

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11

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Surfa

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sistiv

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- / -

Diel

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35

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- /

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25

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25

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25

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25

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Com

para

tive

track

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inde

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IEC

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* /

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600

* /

500

* /

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00

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Ther

mal

pro

pert

ies

Unit

Test

Met

hod

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cal v

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Ty

pica

l val

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cal v

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Ty

pica

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Typi

cal v

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pica

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cal v

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Ty

pica

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Mel

ting

tem

pera

ture

(10°

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in)

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ISO

1135

7-1/

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220

220

220

220

220

220

220

220

220

220

260

Defle

ction

temp

eratur

e und

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d (1.8

0 MPa

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IS

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260

195

200

200

210

210

5518

520

020

021

070

Defle

ction

temp

eratur

e und

er loa

d (0.4

5 MPa

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IS

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215

021

522

022

022

022

013

020

521

521

522

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UL fl

ame

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de

c lass

IE

C 60

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11-1

0 V -

2 @

0.75

mm

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@ 0

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m

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0.75

mm

HB

@ 0

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m

HB @

1.6m

m

HB @

1.6m

m

HB @

1.6m

m

HB @

1.6m

m

HB @

1.6m

m

- HB

@ 0

.75m

m

V -2

@ 1.

5mm

Glow

-Wire

flam

e reta

rdan

t inde

x(GW

FI)

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IEC

6069

5-2-

12

800

@ 1.

5mm

-

700

@ 1.

5mm

-

--

700

@ 1.

5mm

-

--

--

Othe

r pro

pert

ies

Unit

T est

Met

hod

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

T y

pica

l val

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T ypi

cal v

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l val

ue

T ypi

cal v

alue

T y

pica

l val

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T ypi

cal v

alue

T y

pica

l val

ue

T ypi

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alue

T y

pica

l val

ue

Dens

ity

kg/m

³ IS

O 11

83

1130

12

30

1350

14

50

1560

16

60

1070

12

00

1320

14

30

1510

11

40

Satu

rate

d wa

ter a

bsor

ptio

n (2

3°C)

%

Si

mila

r to

ISO

62

10

7.6

6.3

5.5

4.5

3.6

8.5

6.8

5.7

4.9

5 9

Equi

libriu

m m

oist

ure

abso

rptio

n1)

%

Sim

ilar t

o IS

O 62

2.

8 2.

3 1.9

1.7

1.4

1

2.3

2 1.7

1.5

1.5

-

Mol

d sh

rinka

ge ra

tio (p

aral

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%

ISO

294-

4 1.1

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0.

2 0.

2 1.4

0.

4 0.

39

0.35

0.

15

-

Mol

d sh

rinka

ge ra

tio (v

ertic

al)

%

ISO

294-

4 1.1

0.

96

0.9

0.83

0.

9 0.

8 1.7

1

1 0.

81

0.95

-

Note

: 1) S

imul

ate

equi

libriu

m m

oist

ure

abso

rptio

n am

ount

und

er 2

3°C

/ 50%

RH co

nditi

on b

y usin

g 70

°C /

62%

RH co

nditi

on.

Abov

e da

ta is

upd

ated

to D

ecem

ber 2

015

# Thi

s sp

ecifi

catio

n is

certi

fied

by co

mm

erci

al la

bora

tory

of U

L.##

Thi

s sp

ecifi

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n is

certi

fied

by co

mm

erci

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bora

tory

of U

L.an

d re

lativ

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mpe

ratu

re in

dex (

RTI)

is in

clud

ed in

certi

fied

item

s.

6

Akul

on®

Tech

nica

l Dat

a Ta

ble

for S

elec

tion

# Thi

s sp

ecifi

catio

n is

certi

fied

by co

mm

erci

al la

bora

tory

of U

L.##

Thi

s sp

ecifi

catio

n is

certi

fied

by co

mm

erci

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bora

tory

of U

L.an

d re

lativ

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mpe

ratu

re in

dex (

RTI)

is in

clud

ed in

certi

fied

item

s.

Akul

onM

ater

ial g

rade

no.

K2

25-K

S##

K222

-KM

V5 /A

K-

FKM

V5#

K222

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V14#

K222

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4##

K222

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5# K2

22-K

GV6##

K2

23-K

MV6

##

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/B##

XG

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S6##

SG

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Mat

eria

l typ

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6 FR

(30)

PA

6-M

D25

FR(3

0)

PA6-

MD2

5 FR

(30)

PA

6-(G

F+M

D)25

FR(3

0)

PA6-

GF20

FR(3

0)

PA6-

GF25

FR(3

0)

PA6-

GF30

FR(3

0)

PA6-

MD3

0 FR

(17)

PA

6-GF

30 FR

(17)

PA

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(40)

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etDr

y/W

etDr

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et

Dry/

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Dry/

Wet

Dry/

Wet

Tens

ile m

odul

us

MPa

IS

O 52

7-1/

-2

3800

/ 14

00

6000

/ 25

00

6200

/ -

7000

/ 30

00

5700

/ 25

00

6500

/ -

6900

/ -

6600

/ 35

00

1150

0 / 7

000

1150

0 / 7

100

1100

0 / -

Tens

ile st

reng

th

MPa

IS

O 52

7-1/

-2

* / *

65 /

35

65 /

- 90

/ 45

80

/ 45

85

/ -

80 /

- 70

/ 40

15

0 / 1

00

135

/ 85

150

/ -

Elon

gatio

n at

bre

ak

%

ISO

527-

1/-2

* /

*2.

5 / 3

0 2

/ -

2.5

/ 25

3 / 1

5 4.

8 / -

3.

6 / -

2.

5 / 4

2.

5 / 5

2

/ 3.7

2.8

/ -

Flexu

ral m

odul

us

MPa

IS

O 17

8 - /

-- /

- - /

- - /

- - /

- - /

- - /

- - /

- - /

- - /

- - /

-

B end

ing

stre

ngth

M

P a

ISO

1 78

- / -

- / -

- / -

- / -

- / -

- / -

- / -

- / -

- / -

- / -

- / -

Char

py im

pact

stre

ngth

(+23

°C)

kJ/m

² IS

O 17

9/1e

U 60

/ -

29 /

- 25

/ 30

40

/ 50

46

/ 93

45

/ -

43 /

- 35

/ 60

60

/ 60

50

/ -

63 /

-

Char

py im

pact

stre

ngth

(-30

°C)

kJ/m

² IS

O 17

9/1e

U 55

/ -

25 /

- 25

/ -

35 /

35

40 /

40

- / -

- / -

35 /

35

60 /

60

- / -

- / -

Charp

y notc

hed i

mpac

t stre

ngth

(+23°

C)

kJ/m

² IS

O 17

9/1e

A 6

/ 10

2 / -

2

/ 2

3 / 7

4

/ 9

4 / -

4

/ -

2 / 2

13

/ 15

8

/ -

9 / -

Charp

y notc

hed i

mpac

t stre

ngth

(-30°

C)

kJ/m

² IS

O 17

9/1e

A 5

/ 5

2 / -

2

/ -

3 / 3

4

/ 4

- / -

- / -

2 / 2

12

/ 12

- /

-- /

-

Elec

trica

l pro

pert

ies

Unit

T est

met

hod

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dry/

Wet

Dry/

Wet

Dry/

Wet

Dry/

Wet

Dry/

Wet

Dr

y/W

etDr

y/W

etDr

y/W

et

Volu

me

resis

tivity

Oh

m*m

IE

C 60

093

>1E1

3 / 1

E11

>1E1

3 / -

>1E1

3 / -

1E13

/ 1E

11

1E13

/ 1E

11

- / -

- / -

1E13

/ 1E

11

1E13

/ 1E

11

- / -

- / -

Surfa

ce re

sistiv

ity

O hm

IE

C 60

093

* / 1E

14* /

>1E1

5* /

>1E1

5* /

1E14

* / 1E

14* /

-* /

-* /

1E14

* / 1E

14* /

-- /

-

Diel

ectri

c stre

ngth

kV

/mm

IE

C 60

243-

1 30

/ 25

- /

-- /

- 30

/ 25

30

/ 25

- /

-- /

- 30

/ 25

- /

-- /

- 36

/ 32

Com

para

tive

track

ing

inde

x V

IEC

6011

2 60

0 / 6

00

* / 6

00

* / 6

00

475

/ 475

60

0 / 6

00

* / 5

25

* / 5

25

375

/ 375

* /

32 5

* / 6

00

- / -

Ther

mal

pro

pert

ies

Unit

Test

met

hod

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Mel

ting

tem

pera

ture

(10°

C/m

in)

°C

ISO

1135

7-1/

-3

220

220

220

220

220

220

220

220

220

220

260

Defle

ction t

empe

rature

unde

r load

(1.80

MPa

) °C

IS

O 75

-1/-

2 75

11

0 11

0 19

0 17

0 17

0 18

0 12

0 20

5 20

5 24

5

Defle

ction t

empe

rature

unde

r load

(0.45

MPa

) °C

IS

O 75

-1/-

2 18

020

520

521

021

021

021

020

521

521

0-

UL fl

ame

reta

rdan

t gra

de

c lass

IE

C 60

695-

11-1

0 V -

0 @

0.38

mm

V -

2 @

0.75

mm

V -

2 @

0.75

mm

V -

2 @

0.75

mm

V -

2 @

0.8

mm

V -

2 @

0.8

mm

V -

2 @

0.75

mm

V -

0 @

3m

mV -

0 @

0.75

mm

V -0

@ 0

.8m

mV -

0 @

0.4

mm

Glow

-Wire

flame

retar

dant

index

(GWF

I) °C

IE

C 60

695-

2-12

96

0 @

0.38

mm

960

@ 0

.75m

m

960

@ 1.

5mm

96

0 @

1mm

96

0 @

1mm

96

0 @

0.75

mm

96

0 @

0.75

mm

96

0 @

0.75

mm

96

0 @

0.75

mm

96

0 @

0.8

mm

96

0 @

0.4

mm

Othe

r pro

pert

ies

Unit

T est

met

hod

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

T y

pica

l val

ue

T ypi

cal v

alue

Dens

ity

kg/m

³ IS

O 11

83

1180

13

80

1380

13

60

1340

13

70

1440

15

30

1590

14

70

1440

Satu

rate

d wa

ter a

bsor

ptio

n (2

3°C)

%

Si

mila

r to

ISO

62

9 6.

2 6.

2 6.

8 6.

5 6.

1 5.

6 6.

2 4.

5 -

4.3

Equi

libriu

m m

oistu

re a

bsor

ptio

n1) %

Si

mila

r to

ISO

62

2.5

1.8

1.8

2 2

1.6

1.5

1.7

1.3

1.7

1.6

Mol

d sh

rinka

ge ra

tio (p

aral

lel)

%

ISO

294-

4 1.1

0.

91

0.6

0.6

0.6

0.6

0.55

0.

63

0.21

0.

2 0.

2

Mol

d sh

rinka

ge ra

tio (v

ertic

al)

%

ISO

294-

4 0.

91

0.82

0.

8 1

1 1

0.9

0.63

0.

77

0.6

0.8

Note

: 1) S

imul

ate

equi

libriu

m m

oist

ure

abso

rptio

n am

ount

und

er 2

3°C

/ 50%

RH co

nditi

on b

y usin

g 70

°C /

62%

RH co

nditi

on.

Abov

e da

ta is

upd

ated

to D

ecem

ber 2

015

76

Arni

te®

& X

ytro

n™ Te

chni

cal D

ata

Tabl

e fo

r Sel

ectio

n

Arni

te

Xy

tron

Mat

eria

l gra

de n

o.

AV2

372##

AV

2 39

0##

AV2

360

S##

AV2

365 S

N##

TV4

240##

TV

4 26

1##

TV4

290

TV4

240

S##

TV4

261 S

F##

XG 2

60 S

# G4

010T

##

M60

10A##

Mat

eria

l typ

e

PE

T-GF

35

PET-

GF50

PE

T-GF

33 FR

(17)

PET-

GF33

FR(17

) PB

T-GF

20

PBT-

GF30

PB

T-GF

50

PBT-

GF20

FR(17

) PB

T-GF

30 FR

(17)

PBT-

GF30

FR

PPS-

GF40

PP

S-(G

F+M

F)60

Mec

hani

cal p

rope

rtie

s Un

it Te

st m

etho

d Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Tens

ile m

odul

us

MPa

IS

O 52

7-1/

-2

1300

0 19

000

1300

0 13

500

7200

97

50

1600

0 85

00

1100

0 11

500

1550

0 21

000

Tens

ile st

reng

th

MPa

IS

O 52

7-1/

-2

190

210

160

165

120

145

145

110

130

83

180

160

Elon

gatio

n at

bre

ak

%

ISO

527-

1/-2

2.

5 2

2 2

2.7

2.8

1.4

2.5

2.5

1.7

1.8

1.1

Flexu

ral m

odul

us

MPa

IS

O 17

8 -

- -

- -

- -

- -

- 16

000

1920

0

Bend

ing

stre

ngth

M

Pa

ISO

178

- -

- -

- -

- -

- -

270

240

Char

py im

pact

stre

ngth

(+23

°C)

kJ/m

² IS

O 17

9/1e

U 50

55

35

50

40

68

53

50

50

25

-

27

Char

py im

pact

stre

ngth

(-30

°C)

kJ/m

² IS

O 17

9/1e

U 50

55

35

50

40

60

-

50

50

- -

-

Charp

y notc

hed i

mpac

t stre

ngth

(+23°

C)

kJ/m

² IS

O 17

9/1e

A 10

14

8

10

7 9.

5 9.

5 9

8 5

11

7

Charp

y notc

hed i

mpac

t stre

ngth

(-30°

C)

kJ/m

² IS

O 17

9/1e

A 10

14

8

10

7 9.

5 -

9 8

- -

-

Elec

trica

l pro

pert

ies

Unit

Test

met

hod

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Volu

me

resis

tivity

Oh

m*m

IE

C 60

093

>1E1

3 >1

E13

>1E1

3 >1

E13

>1E1

3 >1

E13

>1E1

3 >1

E13

>1E1

3 -

>1E1

3 -

Surfa

ce re

sistiv

ity

Ohm

IE

C 60

093

- -

- -

- -

- -

- -

- -

Diel

ectri

c stre

ngth

kV

/mm

IE

C 60

243-

1 34

-

29

- 30

30

-

27

28

- -

-

Com

para

tive

track

ing

inde

x V

IEC

6011

2 25

0 25

0 22

5 20

0 40

0 40

0 -

250

300

550

150

-

Ther

mal

pro

pert

ies

Unit

Test

met

hod

Test

met

hod

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Mel

ting

tem

pera

ture

(10°

C/m

in)

°C

ISO

1135

7-1/

-3

255

255

255

255

225

225

225

225

225

225

- -

Defle

ction

temp

eratur

e und

er loa

d (1.8

0 MPa

) °C

IS

O 75

-1/-

2 23

5 24

0 22

0 24

0 20

5 20

5 21

5 21

0 21

0 21

0 26

0 26

0

Defle

ction

temp

eratur

e und

er loa

d (0.4

5 MPa

) °C

IS

O 75

-1/-

2 25

0 25

2 24

0 25

0 22

0 22

0 22

0 22

0 22

0 22

0 -

-

UL fl

ame

reta

rdan

t gra

de

class

IE

C 60

695-

11-1

0 HB

@ 0

.75m

m

HB @

0.8

1mm

V-

0 @

1.5m

m

V-0

@ 0

.4m

m

HB @

0.75

mm

HB

@ 0

.71m

m

HB @

0.8

mm

V-

0 @

1.5m

m

V-0

@ 0

.75m

m

V-0

@ 0

.4m

m

V-0

@ 1.

5mm

V-

0 @

0.8

mm

Glow

-Wire

flame

retar

dant

index

(GWF

I) °C

IE

C 60

695-

2-12

-

- 96

0 @

1.0m

m

960

@ 0

.75m

m

- -

- -

960

@ 0

.75m

m

960

@ 0

.75m

m

960

@ 1.

5mm

96

0 @

0.8

mm

Othe

r pro

pert

ies

Unit

Test

met

hod

Test

met

hod

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Dens

ity

kg/m

³ IS

O 11

83

1630

17

80

1730

17

50

1450

15

10

1690

16

10

1650

15

60

1680

19

70

Satu

rate

d wa

ter a

bsor

ptio

n (2

3°C)

%

Si

mila

r to

ISO

62

0.45

0.

3 0.

4 0.

4 0.

3 0.

3 0.

3 0.

3 0.

3 0.

3 0.

02

-

Equi

libriu

m m

oist

ure

abso

rptio

n1) %

Si

mila

r to

ISO

62

0.18

0.

12

0.12

0.

12

0.15

0.

15

0.15

0.

15

0.15

0.

15

- -

Mol

d sh

rinka

ge ra

tio (p

aral

lel)

%

ISO

294-

4 0.

25

0.2

- -

0.45

0.

33

0.25

0.

6 0.

5 0.

2 0.

04

0.2

Mol

d sh

rinka

ge ra

tio (v

ertic

al)

%

ISO

294-

4 0.

95

0.8

- -

1.3

1.2

0.95

1.7

1.4

5 1.4

0.

35

0.3

Note

: 1) S

imul

ate

equi

libriu

m m

oist

ure

abso

rptio

n am

ount

und

er 2

3°C

/ 50%

RH co

nditi

on b

y usin

g 70

°C /

62%

RH co

nditi

on.

Abov

e da

ta is

upd

ated

to D

ecem

ber 2

015

# Thi

s sp

ecifi

catio

n is

certi

fied

by co

mm

erci

al la

bora

tory

of U

L.##

Thi

s sp

ecifi

catio

n is

certi

fied

by co

mm

erci

al la

bora

tory

of U

L.

and

rela

tive

tem

pera

ture

inde

x (RT

I) is

incl

uded

in ce

rtifie

d ite

ms.

8

Stan

yl®

Tech

nica

l Dat

a Ta

ble

for S

elec

tion

St

anyl

Mat

eria

l gra

de n

o.

TW34

1##

TW44

1 TW

371#

TW24

1F3#

TW24

1F6##

TW

241F

8# TW

241F

10#

TW24

1F12

# TW

271F

6# TW

363

TE26

3F6#

TW24

1B3

Mat

eria

l typ

e

PA

46

PA46

PA

46

PA46

-GF1

5 PA

46-G

F30

PA46

-GF4

0 PA

46-G

F50

PA46

-GF6

0 PA

46-G

F30

PA46

-I PA

46-I-

GF30

PA

46-C

F15

Mec

hani

cal p

rope

rtie

s Un

it Te

st m

etho

d Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Tens

ile m

odul

us

MPa

IS

O 52

7-1/

-2

3300

/ 10

00

3300

/100

0 29

00 /

1000

61

00 /

2800

10

000

/ 600

0 13

000

/ 800

0 16

000

/ 100

00

2000

0 / 1

2000

10

000

/ 600

0 18

50 /

600

- / -

1300

0 / -

Tens

ile st

reng

th

MPa

IS

O 52

7-1/

-2

* / *

* / *

* / *

140

/ 70

210

/ 115

23

0 / 1

40

250

/ 160

25

5 / 1

70

190

/ 105

* /

* 14

0 / 8

5 18

5 / 1

10

Elon

gatio

n at

bre

ak

%

ISO

527-

1/-2

40

/ >5

0 40

/ >5

0 30

/ >5

0 4

/ 8

4 / 7

3

/ 6

2.7

/ 5

2 / 3

3.5

/ 6.

5 >5

0 / >

50

5 / 1

0 2

/ 4

Flexu

ral m

odul

us

MPa

IS

O 17

8 30

00 /

900

3000

/900

26

00 /

900

5800

/ 28

00

9000

/ 55

00

1150

0 / 7

000

1400

0 / 9

000

1700

0 / 1

0000

85

00 /

5700

18

00 /5

50

6300

/ 32

00

1050

0 / 5

800

Bend

ing

stre

ngth

M

Pa

ISO

178

150

/ 50

150

/ 50

- / -

235

/ 125

30

0 / 1

80

325

/ 220

35

0 / 2

50

- / -

280

/ -

- / -

- / -

260

/ 150

Char

py im

pact

stre

ngth

(+23

°C)

kJ/m

² IS

O 17

9/1e

U N

/ N

N / N

N

/ N

50 /

100

80 /

100

95 /

100

100

/ 110

90

/ 10

0 85

/ 90

N

/ N

- / -

45 /

70

Char

py im

pact

stre

ngth

(-30

°C)

kJ/m

² IS

O 17

9/1e

U N

/ N

N / N

15

0 / N

45

/ 50

65

/ 75

75

/ 85

90

/ 10

0 65

/ 75

65

/ 70

N

/ N

- / -

40 /

40

Charp

y notc

hed i

mpac

t stre

ngth

(+23°

C)

kJ/m

² IS

O 17

9/1e

A 10

/ 35

12

/ 45

7

/ 15

6 / 1

3 12

/ 21

14

/ 21

16

/ 24

18

/ 18

13

/ 17

75

/ 12

5 - /

- 5

/ 12

Charp

y notc

hed i

mpac

t stre

ngth

(-30°

C)

kJ/m

² IS

O 17

9/1e

A 4

/ 4

- / -

5 / 5

6

/ 6

11 /

11

12 /

12

14 /

14

18 /

18

11 /

11

26 /

30

- / -

4.5

/ 4.5

Elec

trica

l pro

pert

ies

Unit

Test

met

hod

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Dry/

Wet

Dr

y/W

et

Volu

me

resis

tivity

Oh

m*m

IE

C 60

093

1E13

/ 1E

7 1E

13 /

1E7

1E12

/ 1E

7 - /

- 1E

12 /

1E7

1E12

/ 1E

8 1E

12 /

1E8

- / -

1E12

/ 1E

7 1E

13 /

1E7

- / -

- / -

Surfa

ce re

sistiv

ity

Ohm

IE

C 60

093

* / 1E

13

* / -

* / 1E

13

* / -

* / 1E

13

* / 1E

13

* / 1E

13

* / -

* / 1E

13

- / -

- / -

* / -

Diel

ectri

c stre

ngth

kV

/mm

IE

C 60

243-

1 25

/ 15

25

/15

- / -

- / -

30 /

20

30 /

20

30 /

20

- / -

- / -

25 /

15

- / -

- / -

Com

para

tive

track

ing

inde

x V

IEC

6011

2 40

0 / -

40

0 / -

40

0 / -

- /

- 30

0 / -

30

0 / -

30

0 / -

- /

- 40

0 / -

47

5 / -

- /

- - /

-

Ther

mal

pro

pert

ies

Unit

Test

met

hod

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

Ty

pica

l val

ue

Typi

cal v

alue

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Mel

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295

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295

295

295

295

295

295

295

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295

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Defle

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Defle

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IEC

6069

5-2-

12

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96

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96

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96

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960

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Met

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pica

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pica

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Ty

pica

l val

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Typi

cal v

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Dens

ity

kg/m

³ IS

O 11

83

1730

15

20

1680

17

70

1820

16

20

1530

14

10

1510

14

60

1550

24h W

ater a

bsor

ption

ratio

(23°

C, 2m

m)

%

Sim

ilar t

o IS

O 62

-

2 1.7

1.3

1.3

5 -

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- 0.

3 -

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libriu

m m

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ure

abso

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n1)

%

Sim

ilar t

o IS

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-

1.9

1.6

1.3

1.3

- 1.8

2.

1 1.8

1.6

1.4

5

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d sh

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ge ra

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ISO

294-

4 0.

3 1

0.4

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- 0.

4 0.

4 0.

35

0.3

0.3

Mol

d sh

rinka

ge ra

tio (v

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al)

%

ISO

294-

4 0.

85

1.5

1.1

0.9

0.9

- 1

1.3

1 1.2

0.

85

Note

: 1) S

imul

ate

equi

libriu

m m

oist

ure

abso

rptio

n am

ount

und

er 2

3°C

/ 50%

RH co

nditi

on b

y usin

g 70

°C /

62%

RH co

nditi

on.

Abov

e da

ta is

upd

ated

to D

ecem

ber 2

015

10

Introduction of UL Card• UL is a globally recognized team that conducts evaluation on safety of industrial products

from a third party’s stance.

• Yellow Card refers to evaluation data about safety tested and determined by UL.

• Yellow Card also includes a lot of data concerning insulation and safety of plastic products

• UL’s data can be retrieved on-line.

Component - Plastics E47960

DSM ENGINEERING PLASTICS B VPOSTBUS 604, GELEEN 6160 AP NL

XG-FKGS6(f1)Polyamide 6 (PA6), glass reinforced, high flow, flame retardant, "Akulon", furnished as pellets

Min Thk Flame RTI RTI RTIColor (mm) Class HWI HAI Elec Imp StrALL 0.75 V-0 0 0 140 110 140

1.5 V-0,5VA 0 0 140 110 1403.0 V-0,5VA 0 0 140 110 140

Comparative Tracking Index (CTI): 1 Inclined Plane Tracking (IPT): -Dielectric Strength (kV/mm): - Volume Resistivity (10x ohm-cm) : -

High-Voltage Arc Tracking Rate (HVTR): - High Volt, Low Current Arc Resis (D495): -

Dimensional Stability (%): -

(f1) - Suitable for outdoor use with respect to exposure to Ultraviolet Light, Water Exposure and Immersion in accordance with UL 746C.

ANSI/UL 94 small-scale test data does not pertain to building materials, furnishings and related contents. ANSI/UL 94 small-scale test data is intended solely for determining the flammability of plastic materials used in the components and

parts of end-product devices and appliances, where the acceptability of the combination is determined by UL.

Report Date:2006-09-08Last Revised:2013-12-19 © 2014 UL LLC

IEC and ISO Test MethodsThickness

Test Name Test Method Units Tested (mm) Value

Flammability IEC 60695-11-10, IEC 60695-11-20

Class (color) 0.75 V-0 (ALL)

1.5 V-0,5VA(ALL)

3.0 V-0,5VA(ALL)

Glow-Wire Flammability (GWFI) IEC 60695-2-12 C 0.75 960

1.5 9603.0 960

Glow-Wire Ignition (GWIT) IEC 60695-2-13 C 0.75 7751.5 7753.0 825

IEC Comparative Tracking Index IEC 60112 Volts (Max) 3.0 CTI600

IEC Ball Pressure IEC 60695-10-2 C 3.0 210ISO Heat Deflection (1.80 MPa) ISO 75-2 C - -

ISO Tensile Strength ISO 527-2 MPa - -ISO Flexural Strength ISO 178 MPa - -ISO Tensile Impact ISO 8256 kJ/m2 - -ISO Izod Impact ISO 180 kJ/m2 - -ISO Charpy Impact ISO 179-2 kJ/m2 - -

© 2014 UL LLC

Page 1 of 1UL iQ™ for Plastics

2014/1/26http://iq.ul.com/iq/newiq/List.aspx?ULID=562306

1

2

3

4

5

6

Yellow card registration No.

Company name and address as well as unique corresponding registration No.

Product name (with S.N.) and description

Data portion

Remarks, notes for special certificate

Data registration data and update date

1

2

3

4

5

6

1110

Data Description Item Meaning Description

Flame Class Class of flame retardancy Determine flame retardancy class in accordance with UL94.

Flame retardancy class upgrades rises gradually in the sequence of HB < V-2 < V-1 < V-0.

As a higher 5V appraisal. Different from traditional method.

Flame retardancy class upgrades rises gradually in the sequence of V-0 < 5VB < 5VA.

So, for example, “V-0, 5VA” means two tests are conducted.

HWI Hot wire ignition class Wind nickel wire onto test piece to allow specified current to pass.

Classify material flame retardancy as per time required for ignition.

The lower the class number, the higher the flame retardancy.

0: >= 120 s; 1: 60~120 s; 2: 30~60 s;

3: 15~30 s; 4: 7~15 s; 5: <7 s

HAI High current arc ignition class Allow high current arc to fly besides the test piece. Classify material flame

retardancy as per the number of times required until ignition. The lower the

class number, the higher the difficulty of material.

0: >= 120 times; 1: 60~120 times; 2: 30~60 times;

3: 15~30 times; 4: <15 times

RTI Relative temperature index Maximum temperature to guarantee usage of material as specified by UL. Unit: °C.

• Elec stands for RTI for electrical property;

• Imp stands for RTI in the case of impact load;

• Str stands for RTI under static load

Color Color All above 4 indicators (Flame Class, HWI, HAI, RTI) are relevant to color;

different colors of materials will cause different performances

NC means natural color (without coloration); BK means black color; ALL means

any color, etc.

Min. Thick. Min. thickness of test piece All above 4 indicators (Flame Class, HWI, HAI, RTI) are relevant to thickness of

test piece; different thickness will cause different performance. Unit: mm

CTI Comparative Tracking Index Leakage resistance is classified as per voltage resistance value from 0 to 5.

The lower the class number, the higher the leakage resistance.

0: ≥ 600 V; 1: 400~600 V; 2: 250~400 V;

3: 175~250 V; 4: 100~175 V; 5: < 100 V

IPT Inclined plane tracking Another performance to evaluate leakage resistance of material. It is often

used in HV condition.

HVTR High voltage arc tracking rate Distance that the tracking travels within a unit of time. The lower the class

number, the slower the travelling speed.

0: 0~10 mm/min; 1: 10~25.5 mm/min; 2: 25.5~80 mm/min

3: 80~150 mm/min; 4: > 150 mm/min

D495 ASTM-D495 arc resistance Arc resistance standard established by ASTM. The lower the class number,

the higher the arc resistance.

0: >= 420 s; 1: 360~420 s; 2: 300~360 s

3: 240~300 s; 4: 180~240 s; 5: 120~180 s

6: 60~120 s; 7: < 60 s

©2016 DSM N.V.

All messages, suggestions and/or examples (“information”) provided by or on behalf of DSM Engineering Plastics Division are based on “status quo”. No guarantee will be given to its accuracy, practicability, correctness or intactness. If using or disclosing or relying on this information, you must bear the risks, charges and liabilities at your own cost. DSM Engineering Plastics Division and its affiliates shall be exempted from any damage or claims from a third party caused by your receiving, using, disclosing or relying on the information.

Disclosure of information shall not be considered as granting you any certificate or other intellectual property rights related to the information. Separate negotiation is required for acquiring such certificates or intellectual property rights.

DSM Engineering PlasticsFor more information, please visit:www.dsm.com or contact:

Asia PacificTel.: +86 21 641 [email protected]

EuropeTel.: +31 46 47 [email protected]

AmericaTel.: +1 248 792 [email protected]

IndiaTel: +91 20 [email protected]