dual controllers enclosures liquid level alarms 237 ...€¦ · dual pump controller internal...

PUMP CONTROLLERS

Kwikflo Pump Controllers are distinctive, highly durable and aesthetically attractive. Used for submersible sewage, stromwater, constant pressure systems, hot water circulation systems and transfer pumping systems

220 222THE RANGE SINGLE CONTROLLERS

226 DUAL CONTROLLERS

COMPLETE PACKAGED PUMP SOLUTIONS

232 ENCLOSURES

PUM

P CO

NTRO

LLER

S

235 237LIQUID LEVEL ALARMS UNDERSINK & SULLAGE

Features include :

- Attractive Electronic Keypad- Circuit breaker protected by low voltage control and input circuitry- Lockable main isolator- Auto/O�/Manual operation of both pumps- Thermal overload protection of pump motors- Visual and Audible Alarms c/w Mute Switch- User friendly, clearly labelled Din Rail mounted, Input and Output terminal connection

08

COMPLETE PACKAGED PUMP STATIONS1300 ALLPUMPS (255 786) www.allpumps.com.au

PRODUCT PHOTO

PUMP CONTROLLERS

DUAL PUMP CONTROLLER INTERNAL WIRING

218 219

PUM

P CO

NTRO

LLER

S220 221

PART NO. VOLTAGE RATING INNER DOOR OVERLOAD RATING ENCLOSURE TYPE*

FPC-15000 220Vac NO N/A 201

FPC-15002-AA 240Vac NO 1.6-2.5Amp 102

FPC-15002-A 240Vac NO 2.5-4Amp 102

FPC-15002-B 240Vac NO 4-6Amp 102

FPC-15002-C 240Vac NO 7-10Amp 102

FPC-15002-D 240Vac NO 9-13Amp 102

FPC-15002-E 240Vac NO 12-18Amp 102

FPC-1500-AA 240Vac YES 1.6-2.5Amp 103

FPC-15005-A 240Vac YES 2.5-4Amp 103

FPC-15005-B 240Vac YES 4-6Amp 103

FPC-15005-C 240Vac YES 7-10Amp 103

FPC-15005-D 240Vac YES 9-13Amp 103

FPC-15005-E 240Vac YES 12-18Amp 103

FPC-15006-AA 415Vac NO 1.6-2.5Amp 102

FPC-15006-A 415Vac NO 2.5-4Amp 102

FPC-15006-B 415Vac NO 4-6Amp 102

FPC-15006-C 415Vac NO 7-10Amp 103

FPC-15006-D 415Vac NO 9-13Amp 102

FPC-15006-E 415Vac NO 12-18Amp 102

FPC-15007-AA 415Vac YES 1.6-2.5Amp 103

FPC-15007-A 415Vac YES 2.5-4Amp 103

FPC-15007-B 415Vac YES 4-6Amp 103

FPC-15007-C 415Vac YES 7-10Amp 103

FPC-15007-D 415Vac YES 9-13Amp 103

FPC-15007-E 415Vac YES 12-18Amp 103

APPLICATIONS

Submersible Sewage

Submersible Stormwater

Constant Pressure Systems

Hot-Water Circulation Systems

Transfer Pumping Systems

COMMON FEATURES

Advanced Micro Processor Control Module

Distinctive, Highly durable and aesthetically attractive Electronic Keyboard

Circuit Breaker protected Low Voltage Control & Input Circuitry

Lockable Main Isolator

Individual Pump Isolation

Auto/Off/Manual Operation of Both Pumps

Thermal Overload Protection of Pump Motors

Visual and Audible Alarms c/w Mute Switch

LED Indicator Lights for System Status indication

IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate

User friendly, clearly labelled, Din Rail mounted, Input & Output Termi-nal Connection

Individually Serial Numbered and logged for traceablity and product support

Owner Operator, Installation & Operation Manual supplied with each controller

FUNCTIONS

Auto Alternation of Pump Duty

Provision for 4 digital + 1 Analogue input (typically Low Level, Stop/Start, Standby In and High Level)

Delayed Start and Minimum Run Time Feature

Maximum Run Time and Auto Alternation Feature

Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations

Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applica-tions

Smart “Auto Silencing” and “Chirp Mode” audible Alarm

Delayed Standby Pump Start, avoids two motors starting simultaneously

Optional “Time Out” on Manual Pump Mode automatic reset to Auto

Lamp, Strobe and Buzzer Test button

No Flow/Pressure - Inbuilt Timer feature

Level Alarm Delay feature avoiding nuisance tripping

User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection

Interconnectable with Remote Status Indicator panel, via simple data connection

Interconnectable with Building Monitoring System Module, via simple data connection

Building on the success of the FPC-150 Series Single Pump Controller, the new FPC-150-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, a number of “system specific” optional features, can be enabled or disabled at the flick of a dip switch.

THE RANGESINGLE PUMP CONTROLLERS

THE RANGESINGLE

Australia

®

Common FeaturesSingle Pump Controllers

PUMP ON

POWER ON

LEVEL ALARMSteady - High LevelFlash - Low Level

Steady - OverloadFlash - Prime Loss

PUMP FAULT

MUTE/RESET

Press and hold for3 secs to reset

AUTO

OFF

MAN

PANTONE Blue 072 C

PANTONE 2746 U

PANTONE Cool Gray 3 U

S I N G L E P U M P C O N T R O L L E R

Section 2

“One Controller...................All Applications”

Building on the success of the FPC-150 Series Single Pump Controller, the new FPC-150-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, a number of “system specific” optional features, can be enabled or disabled at the flick of a dip switch.

Applications

• Submersible Sewage• Submersible Storm Water• Constant Pressure Systems• Hot Water Circulation Systems• Transfer Pumping Systems

Common Features

• Advanced Micro Processor Control Module• Circuit Breaker protected Low Voltage Control and input Circuitry• Lockable Main Isolator• Individual Pump Isolation• Auto/Off/Manual Operation of Pump• Thermal Overload Protection of Pump Motor*• Visual and Audible Alarms c/w Mute Switch• LED Indicator Lights for System Status indication• IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate• User friendly, clearly labelled, Din Rail mounted, Input and Output Terminal Connection• Individually Serial Numbered and logged for traceability and product support• Owner/Operator, Installation and Operation Manual supplied with each controller

Hardware

• Provision for 4 digital + 1 Analogue input (typically Low Level, Stop, Start and High Level)• Delayed Start and Minimum Run Time Feature• Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations• Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications• Smart “Auto Silencing” and “Chirp Mode” audible Alarm• Optional “Time Out” on Manual Pump Mode automatic reset to Auto• Lamp, Strobe and Buzzer Test button• No Flow/Pressure - Inbuilt Timer feature• Level Alarm Delay feature avoiding nuisance tripping• Interconnectable with Remote Status Indicator panel, via simple data connection (see Section 3)• Interconnectable with Building Monitoring System Module, via simple data connection (see Section 3)

Function

PUM

P CO

NTRO

LLER

S222 223

DIP SWITCH POSITION FUNCTION

1/2

Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High Level)

Off/On Mode B: Standard configuration plus low level (Start, Stop, High Level and Low Level)

On/Off Mode C: Standard configuration plus Prime Loss enabled, on low level (Input 1)

On/On Mode D: Pressure Pumping configuration (Lead, Lag and Low Pressure)

3 Off N/A For Dual situation only

4Off Anti-seize timer disabled

On Anti-seize timer 10 seconds every 7 days enabled

5Off When placed in Manual mode, pump remains in Manual mode

On When placed in Manual mode, after 5 minutes the pump will revert to Auto

6Off High Level alarm automatically resets upon open circuit of high level input. High level alarm has 15 minutes delay

On High level alarm can only be reset manually. High level alarm has 5 minute delay

INPUT 1 INPUT 2 INPUT 3 INPUT 4

LOW LEVEL PUMP STOP PUMP START HIGH LEVEL PUMP STATE ALARM

Closed Open/Closed Open Open Off -

Closed Open/Closed Closed Open On -

Closed Open/Closed Closed Closed On High Level (after timeout)

Closed Open/Closed Open Closed On High Level (after timeout)

Open Open/Closed Open Open Off -

Open Open/Closed Closed Open Off Low Level

Open Open/Closed Open Closed Off Low Level

Open Open/Closed Closed Closed On High Level (after timeout)

INPUT FUNCTION

Input 1 Prime Loss

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

INPUT FUNCTION

Input 1 Not Used

Input 2 Working Level pressure switch (set at 400kPa)

Input 3 Not Used

Input 4 Low pressure switch (set at 200kPa)

INPUT FUNCTION

Input 1 Not Used

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

INPUT FUNCTION

Input 1 Low Level

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

This controller can perform control functions for most Single Pump pumping applications. It is more than likely that the control parameters have already been set up for your particular application however; hereunder you will find details of the set up and configuration options.

There are six DIP switches located on the lower side of the control module (diagram), which allows for selecting “mode” and “feature” options, as per the following table:

Start/Stop/High level operation. When the pump start input is closed contact (triggered), the duty pump will be turned on . The pump will remain on until both the pump start and pump stop inputs have turned off (open circuited). Upon high level the pump will run until the pump stop input turns off. In addition to this, there is a maximum idle timer, which will trigger a pump start condition, if the pump has not run for 4 hours, and the stop flow contacts are closed, the pump will continue to run until the stop float contacts open. Input functions are as per table (right)


If there is a low level alarm then the pump will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed.

Note that after high level is triggered, the pump will run until the pump Start and Stop inputs are opened.

As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst the pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for the pump and the pump is de powered. Input functions are as per table (right)

• Pressure drops to 400kPa. Pump cuts in.• Pressure increases and Pump cuts out• Cycle continues • The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 20 seconds (or 21 seconds from close of Input contacts). This “run on” occurs even if Pressure switch contacts open during this initial period. If however run time exceeds 21 seconds, the pump will stop immediately upon “open circuit” occurring.

• If the Pressure Switch Input closes circuit as well as the Low Pressure Switch Input, a low pressure timer will begin counting. If this condition exists for a period of 60 seconds, then both pumps are shut down and the system signals a level alarm. this would be typical of a Loss of Prime or Burst Main situation• Pressure switches are normally closed and open on High pressure

Mode A: Standard Configuration

Mode B: Standard Configuration plus Low Level Alarm

Table A

Mode C: Standard Configuration plus Prime Loss

OPERATING DATASINGLE PUMP CONTROLLERS

OPERATING DATASINGLE

Input functions are as follows:

The basic logic on which a High Level Alarm is determined, is set out in the Table A

PUM

P CO

NTRO

LLER

S224 225

External Door Internal Component Layout

OFF

ON

MAIN ISOLATOR

PUMP ON

POWER ON



PUMP FAULT

MUTE/RESET


AUTO

OFF

MAN


OFF

CONTROLCIRCUIT

MODESELECT

INPUT2INPUT14-20mA

+ -INPUT3 INPUT4 BMS/

REMOTESTROBE

- +SIREN- +

POWER12Vac

PUMP 1 PUMP 2PUMP 2FAULT

PUMP 1FAULT

KEYPAD CONNECTION PIN 1

500mA

SINGLE PUMPCONTROLLERCOM-30089

240V 10A MAX

Australia

®

IMPORTANT: READ INSTALLTION AND OPERATION MANUAL BEFORE USE

EART

H

ACTI

VE

NEU

TRA

L

ACTI

VE

NEU

TRA

L

PUMP SUPPLY 240Vac

240Vac/12VacTRANSFORMER

Australia

®

General Com

ponent LayoutSingle Pum

p Controllers

Model FPC-15000

Section 2


OFF

ON

MAIN ISOLATOR

PUMP ON

POWER ON



PUMP FAULT

MUTE/RESET


AUTO

OFF

MAN


OFF

CONTROLCIRCUIT

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®


EART

H

ACTI

VE

NEU

TRA

L

ACTI

VE

NEU

TRA

L

PUMP SUPPLY 240Vac


Australia

®

General Com


p Controllers

Model FPC-15000

Section 2

Internal Door Internal Component Layout

OFF

ON

PUMP ON

POWER ON



PUMP FAULT

MUTE/RESET


AUTO

OFF

MAN


BUZZER

CONTACTOROFF

CONTROLCIRCUIT

OVERLOAD

INPUT 2STOPLOW

LEVEL

INPUT 1LOW

REDUNDANTSTOP ALARM

INPUT 3START

MEDIUMLEVEL

INPUT 4HIGH

STANDBYLEVEL

FLOAT SWITCH CONNECTIONSSUPPLY 240Vac

EART

H

EART

H

ACTI

VE

NEU

TRA

L

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®



OFFOFF

PUMPISOLATOR

PUMP 240Vac

ACTI

VE

NEU

TRA

L

Australia

®

General Com


p Controllers

Model FPC-15005

Section 2


OFF

ON

PUMP ON

POWER ON



PUMP FAULT

MUTE/RESET


AUTO

OFF

MAN


BUZZER

CONTACTOROFF

CONTROLCIRCUIT

OVERLOAD

INPUT 2STOPLOW

LEVEL

INPUT 1LOW

REDUNDANTSTOP ALARM

INPUT 3START

MEDIUMLEVEL

INPUT 4HIGH

STANDBYLEVEL

FLOAT SWITCH CONNECTIONSSUPPLY 240Vac

EART

H

EART

H

ACTI

VE

NEU

TRA

L

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®



OFFOFF

PUMPISOLATOR

PUMP 240Vac

ACTI

VE

NEU

TRA

L

Australia

®

General Com


p Controllers

Model FPC-15005

Section 2

With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pump for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pump that are set in Auto. A pump that has been locked out due to a fault will not run.

With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pump for 10 seconds, every 7 days. This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pump that are set in Auto. A pump that has been locked out due to a fault will not run.

With DIP Switch 6 set to “Off”, the High Level Alarm will automatically reset once the high level input opens circuit. The controller will also use the alternate high level alarm delay.

Typically used for Stormwater applications. High Level Alarm delay in this mode is 5 minutes. Setting this DIP Switch to “On”, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewage applications. High Level Alarm delay in this mode is 5 minutes.

By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection.

To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard.

A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button.

A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light.

The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter “Chirp” mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes.

Anti-Seize Timer

Anti-Seize Timer

Level Alarms

High Level Alarm Reset

Audible and Visual Alarm Test

Fault Reset

Pump Fault

Auto Silencing Alarm Feature

OPERATING DATASINGLE PUMP CONTROLLERS

OPERATING DATASINGLE

PUM

P CO

NTRO

LLER

S226 227

PART NO. VOLTAGE RATING INNER DOOR OVERLOAD RATING ENCLOSURE TYPE*

FPC-30000 220Vac NO N/A 201

FPC-30010-AA 240Vac NO 1.6-2.5Amp 102

FPC-30010-A 240Vac NO 2.5-4Amp 102

FPC-30010-B 240Vac NO 4-6Amp 102

FPC-30010-C 240Vac NO 7-10Amp 102

FPC-30010-D 240Vac NO 9-13Amp 102

FPC-30010-E 240Vac NO 12-18Amp 102

FPC-30020-AA 240Vac YES 1.6-2.5Amp 103

FPC-30020-A 240Vac YES 2.5-4Amp 103

FPC-30020-B 240Vac YES 4-6Amp 103

FPC-30020-C 240Vac YES 7-10Amp 103

FPC-30020-D 240Vac YES 9-13Amp 103

FPC-30020-E 240Vac YES 12-18Amp 103

FPC-30030-AA 415Vac NO 1.6-2.5Amp 102

FPC-30030-A 415Vac NO 2.5-4Amp 102

FPC-30030-B 415Vac NO 4-6Amp 102

FPC-30030-C 415Vac NO 7-10Amp 103

FPC-30030-D 415Vac NO 9-13Amp 102

FPC-30030-E 415Vac NO 12-18Amp 102

FPC-30040-AA 415Vac YES 1.6-2.5Amp 103

FPC-30040-A 415Vac YES 2.5-4Amp 103

FPC-30040-B 415Vac YES 4-6Amp 103

FPC-30040-C 415Vac YES 7-10Amp 103

FPC-30040-D 415Vac YES 9-13Amp 103

FPC-30040-E 415Vac YES 12-18Amp 103

FPC-30220 240Vac YES TBA 104






APPLICATIONS

Submersible Sewage

Submersible Stormwater

Constant Pressure Systems

Hot-Water Circulation Systems

Transfer Pumping Systems

COMMON FEATURES

Advanced Micro Processor Control Module

Distinctive, Highly durable and aesthetically attractive Electronic Keyboard

Circuit Breaker protected Low Voltage Control & Input Circuitry

Lockable Main Isolator

Individual Pump Isolation

Auto/Off/Manual Operation of Both Pumps

Thermal Overload Protection of Pump Motors

Visual and Audible Alarms c/w Mute Switch

LED Indicator Lights for System Status indication

IP 65 Weather Proof, Powder Coated Metal Enclosures c/w removable gland plate

User friendly, clearly labelled, Din Rail mounted, Input & Output Terminal Connection

Individually Serial Numbered and logged for traceablity and product support

Owner Operator, Installation & Operation Manual supplied with each controller

FUNCTIONS

Auto Alternation of Pump Duty

Provision for 4 digital + 1 Analogue input (typically Low Level, Stop/Start, Standby In and High Level)

Delayed Start and Minimum Run Time Feature

Maximum Run Time and Auto Alternation Feature

Maximum Idle Time Feature, for “pump out” of residual in Pump Well situations

Anti Seize/Freeze feature, for Low Use and Seasonal Pumping applications

Smart “Auto Silencing” and “Chirp Mode” audible Alarm

Delayed Standby Pump Start, avoids two motors starting simultaneously

Optional “Time Out” on Manual Pump Mode automatic reset to Auto

Building on the success of the FPC-300 Series Dual Pump Controller, the new FPC-300-Advanced version, further enhances the “One controller does it all” concept, while at the same time, makes “simplicity of operation” even more user friendly. Although many unique features of the controller are common to all pumping applications, many “system specific” optional features, can be enabled or disabled at the flick of a switch.

COMMON FEATURESDUAL PUMP CONTROLLERS

OPERATING DATADUAL

PUM

P CO

NTRO

LLER

S228 229

INPUT 1 INPUT 2 INPUT 3 INPUT 4

LOW LEVEL PUMP STOP PUMP START HIGH LEVEL PUMP STATE ALARM

Closed Open/Closed Open Open Off -

Closed Open/Closed Closed Open On -

Closed Open/Closed Closed Closed Both On High Level (after timeout)

Closed Open/Closed Open Closed Both On High Level (after timeout)

Open Open/Closed Open Open Off -

Open Open/Closed Closed Open Off Low Level

Open Open/Closed Open Closed Off Low Level

Open Open/Closed Closed Closed Both On High Level (after timeout)

DIP SWITCH POSITION FUNCTION

1/2

Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High Level)

Off/On Mode B: Standard configuration plus low level (Start, Stop, High Level and Low Level)

On/Off Mode C: Standard configuration plus Prime Loss enabled, on low level (Input 1)

On/On Mode D: Pressure Pumping configuration (Lead, Lad and Low Pressure)

3Off N/A For Dual situation only

On Operating pump alternates each time a pump start is triggered or after 30 minutes continous running

4Off Anti-seize timer disabled

On Anti-seize timer 10 seconds every 7 days enabled

5Off When placed in Manual mode, pump remains in Manual mode

On When placed in Manual mode, after 5 minutes the pump will revert to Auto

6Off High Level alarm automatically resets upon open circuit of high level input. High level alarm has 15 minutes delay

On High level alarm can only be reset manually. High level alarm has 5 minute delay

INPUT FUNCTION

Input 1 Not Used

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

INPUT FUNCTION

Input 1 Prime Loss

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

INPUT FUNCTION

Input 1 Not Used

Input 2 Working Level pressure switch (set at 400kPa)

Input 3 Not Used

Input 4 Low pressure switch (set at 200kPa)

INPUT FUNCTION

Input 1 Low Level

Input 2 Pump Stop

Input 3 Pump Start

Input 4 High Level

This controller can perform control functions for most Dual Pump pumping applications. It is more than likely that the control parameters have already been set up for your particularapplication however; hereunder you will find details of theset up and configuration options.

There are six DIP switches located on the lower side of the control module, which allows for selecting “mode” and “feature” options,as per the following table:


As per Mode A, except it has an active Low Level input. The low level input must be closed for pump start and pump stop inputs to function. The High level input however, will still override the Low level and run the pump. Input functions are as per table (right)

If there is a low level alarm then the pump will be locked out until the alarm is manually reset. This lockout will only be overridden upon a high level condition where both the Pump Start and High Level inputs are closed.

Note that after high level is triggered, the pump will run until the pump Start and Stop inputs are opened.

As per Mode A, except Input 1 is connected to a prime loss pressure/flow switch. If at any stage, after pump start or whilst the pump is running, the prime loss input opens, for a continuous 2 minute period, a fault is immediately triggered for the pump and the pump is de powered. Input functions are as per table (right)

• Pressure drops to 400kPa. Pump cuts in.• Pressure increases and Pump cuts out• Cycle continues • The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 20 seconds (or 21 seconds from close of Input contacts). This “run on” occurs even if Pressure switch contacts open during this initial period. If however run time exceeds 21 seconds, the pump will stop immediately upon “open circuit” occurring.

The basic logic on which a High Level Alarm is determined, is set out in the Table A

Mode A: Standard Configuration

Mode B: Standard Configuration plus Low Level Alarm

Mode C: Standard Configuration plus Prime Loss

Mode D: Pressure Pumping Configuration

Table A


OPERATING DATADUAL

Input functions are as follows:

PUM

P CO

NTRO

LLER

S230 231


OFF

ON

P U M P 1 P U M P 2

D U A L P U M P C O N T R O L L E R

AUTO

OFF

AUTO

OFF

MAN MANMUTE/RESET

PUMP ONPUMP ONFAULT FAULT

LEVELALARM

POWERON



Press and holdfor 3 secs to reset

Steady - High LevelFlash - Low Level

BUZZER

CONTACTOR CONTACTOR

OVERLOAD OVERLOAD

OFFOFFOFFOFFOFF

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA

DUAL PUMPCONTROLLERCOM-30089

240V 10A MAX

Australia

®



SUPPLY

PUMP 1ISOLATOR

PUMP 2ISOLATOR

PUMP 1 PUMP 2

CONTROLCIRCUIT

BREAKER

HighActiv

e

Activ

e

Neut

ralINPUT SWITCHES

Level Level LevelNeut

ral

Input 2 Input 3

Earth

Activ

e

Neut

ral

240Vac 12Vdc Connections

PUM

P 2

Earth

PUM

P 1

EarthInput 4

Stop Start

PUMP 1 PUMP 2

Australia

®

General Com

ponent LayoutD

ual Pump Controllers

Section 1

Model FPC-30010


OFF

ON

P U M P 1 P U M P 2


AUTO

OFF

AUTO

OFF

MAN MANMUTE/RESET


LEVELALARM

POWERON





BUZZER

CONTACTOR CONTACTOR

OVERLOAD OVERLOAD

OFFOFFOFFOFFOFF

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®



SUPPLY

PUMP 1ISOLATOR

PUMP 2ISOLATOR

PUMP 1 PUMP 2

CONTROLCIRCUIT

BREAKER

HighActiv

e

Activ

e

Neut

ralINPUT SWITCHES

Level Level LevelNeut

ral

Input 2 Input 3

Earth

Activ

e

Neut

ral

240Vac 12Vdc Connections

PUM

P 2

Earth

PUM

P 1

EarthInput 4

Stop Start

PUMP 1 PUMP 2

Australia

®

General Com

ponent LayoutD


Section 1

Model FPC-30010


BUZZER

CONTACTOROFF

CONTROLCIRCUIT

CONTACTOR

OVERLOAD OVERLOAD

240Vac/

12Vac

TRAN

SFO

RM

ER

OFFOFF

PUMP 1ISOLATOR

PUMP 1 PUMP 2

OFFOFF

PUMP 2ISOLATOR

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®


CodedAUX

Data

SUPPLY Output BMS

Neu

tral

Input 1Low

PU

MP

2 E

arth

240Vac PU

MP

1 E

arth

Act

ive

Neu

tral

Act

ive

Neu

tral

Level

Input 2StopLevel

Input 4High

Level

Input 3StartLevelEa

rth

Act

ive

PUMP 1 PUMP 2

INPUT SWITCHES12Vdc Connections

OFF

ON

P U M P 1 P U M P 2


AUTO

OFF

AUTO

OFF

MAN MANMUTE/RESET


LEVELALARM

POWERON





Australia

®

General Com

ponent LayoutD


Section 1

Model FPC-30020


BUZZER

CONTACTOROFF

CONTROLCIRCUIT

CONTACTOR

OVERLOAD OVERLOAD

240Vac/

12Vac

TRAN

SFO

RM

ER

OFFOFF

PUMP 1ISOLATOR

PUMP 1 PUMP 2

OFFOFF

PUMP 2ISOLATOR

MODESELECT

INPUT2INPUT14-20mA


REMOTESTROBE

- +SIREN- +

POWER12Vac


PUMP 1FAULT


500mA


240V 10A MAX

Australia

®


CodedAUX

Data

SUPPLY Output BMS

Neu

tral

Input 1Low

PU

MP

2 E

arth

240Vac PU

MP

1 E

arth

Act

ive

Neu

tral

Act

ive

Neu

tral

Level

Input 2StopLevel

Input 4High

Level

Input 3StartLevelEa

rth

Act

ive

PUMP 1 PUMP 2

INPUT SWITCHES12Vdc Connections

OFF

ON

P U M P 1 P U M P 2


AUTO

OFF

AUTO

OFF

MAN MANMUTE/RESET


LEVELALARM

POWERON





Australia

®

General Com

ponent LayoutD


Section 1

Model FPC-30020

With DIP switch 3 set to “Off”, the unit will alternate as usual, each time a pump start condition occurs. Additionally, the controller will automatically alternate pump duty if a pump has been running continuously for 30 minutes (maximum run timer). Setting this DIP switch to “On” will cause the controller to operate in “Circulation Mode” where duty will only alternate once the pump has run for 6 hours of accumulated time.

With DIP Switch 4 set to “On”, the Anti-Seize timer will automatically run the pumps for 10 seconds, every 7 days.This pump operation will completely override all inputs including the low level (if enabled). This feature will only run pumps that are set in Auto. This “Pump Run”, will alternate between Pump 1 and Pump 2. A pump that has been locked out due to a fault will not run.

With DIP Switch 6 set to “Off”, the High Level Alarm will automatically reset once the high level input opens circuit The controller will also use the alternate high level alarm delay.Typically used for Stormwater applications. High Level Alarm delay in this mode is 5 minutes.Setting this DIP Switch to “On”, will cause the High Level Alarm to remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay. Typically used for Sewage applications. High Level Alarm delay in this mode is 5 minutes.

By pressing the Mute/Reset button on the keypad continuously for a period of 5 seconds, the Strobe, Siren and Indicator Lights will be powered up for inspection.

A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault Indicator light. A Prime loss fault will be indicated by way of a flashing Fault Indicator light. Both types of faults can be reset by way of the Fault Reset button.

The Audible Alarm is programmed to sound for 5 minutes continuously, unless muted, and will thereafter automatically silence and enter “Chirp” mode. In Chirp mode the Audible Alarm will sound briefly (2 seconds) every 5 minutes.

A feature of the controller is that it has a start delay on “Second Pump Start Up”. This feature means that overloading the power supply is avoided effectively with a staggered start of both pumps.

With DIP Switch 5 set to “On”, the pump will only remain in Manual Mode for 5 minutes, after which time it will automatically revert to Auto.

To reset all faults on the controller, press and hold the Mute/Reset button on the keypad continuously for a period of 3 seconds until an acknowledgement beep is heard.

A High Level Alarm is indicated by way of a steady Level Alarm Indicator light. A Low Level/Low Pressure Alarm is indicated by way of a Flashing Level Alarm light.

Maximum Run &Alternation Mode

Anti-Seize Timer

High Level Alarm Reset

Manual Mode Time Out

Fault Reset

Level Alarms

Audible & Visual Alarm Test

Pump Fault

Auto Silencing Alarm Features

Second Pump-Start Delay


OPERATING DATADUAL

PUM

P CO

NTRO

LLER

S232 233

ENCLOSURE 201 - 300H X 200W X 150D

Material Mild Steel Sheet

Material Thickness 1.5mm

Color Epoxy Polyester

Powder Coated

RAL 7035

IP Rating IP65

FEATURES

External door has one lock

Complete with galvanised mounting plate (1.8mm)





Powder Coated

RAL 7035

IP Rating IP65

FEATURES



300

ENCLOSURE - 102 400Hx300Wx150D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has one lock* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40431

150

400

300


150

400

SPECIFICATIONSENCLOSURES



150

200

300


150

200

300


150

300

300


150

300

300





Powder Coated

RAL 7035

IP Rating IP65

FEATURES







Powder Coated

RAL 7035

IP Rating IP65

FEATURES



Inner Door is attached with spring loaded hinges for quick release

ENCLOSURE - 103 400Hx300Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock* Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40432

200

300

400

ENCLOSURE - 103 400Hx300Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock* Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40432

200

300

400

PUM

P CO

NTRO

LLER

S234 235

High Level

Low Level

The MATelec Liquid Level Alarms are designed to provide warning indication when storage (Effluent, Grey Water or Rain Water etc) tank is either empty or full. Warning indication is determined by a float switch. Warnings are; Audio (buzzer), Visual (LED Pilot Light and/or Strobe). The Buzzer can be muted via a mute button. If not muted the Audible buzzer will automatically silence after 5 minutes. If a continuously sounding audible alarm is required, this can be done by changing the Jumper position on the circuit board (See FIGURE 1). The visual alarms will continue to remain on, until the alarm condition is eradicated. A standard feature of the Level Alarm is a ‘Voltage Free’ (5Amp rated) output for connection to auxiliary devices. Controller can be installed up to 50m from the tank being monitored. Float Switch cabling is ‘safe’, low voltage circuitry.

FPC-12651 Liquid Level Alarm - DeluxeDimensions:

180mm (h) x 90mm (d) x 230mm (w)

FPC-12650 Liquid Level Alarm - Standard Dimensions :

85mm (h) x 55mm (d) x 125mm (w)

Circuit Board (Figure 1)


THE RANGE





Powder Coated

RAL 7Q35

IP Rating IP65

FEATURES



Inner Door is attached with spring loaded hinges for quick release

ENCLOSURE - 104 400Hx400Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock*Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40442

400

200

400

ENCLOSURE - 104 400Hx400Wx200D Material: Mid Steel SheetMaterial Thickness: 1.5mmCoating: Epoxy Polyester powder coatedColour: Ral 7035IP Rating: IP65 Features:* External Door has two lock*Inner Door is attached with spring loaded hinges for quick release* Complete with galvanised mounting plate (1.8mm) Replacement Code: FFB-40442

400

200

400

FPC-12650 & FPC-12651

LIQUID LEVEL ALARMS

PUM

P CO

NTRO

LLER

S236 237

TO SEWE R

MAINS WA TE R

DRAI

N

DRAI N

MAINS WA TE R

MUTE

LIQUID LEVEL ALARM

POWER ALARM

POWER SUPPL YTO DISH WA SHER

TO SEWE R

MAIN S WA TE R

DRAI

N

DRAI N

MAIN S WA TE R

MUTE

LIQUID LEVEL ALARM

POWER ALARM

TO SEWE R

MAIN S WA TE R

DRAI

N

DRAI N

MAIN S WA TE R

POWER SUPP LYTO DISH WA SHER

MUTE

LIQUID LEVEL ALARM

POWER ALARM

TO SEWE R

MAIN S WA TE R

DRAI

N

DRAI N

MAINS WA TE R

POWER SUPP LYTO DISH WA SHER

DRIP TR AYW ITH MOISTURE SENSING PROB E

MUTE

LIQUID LEVEL ALARM

POWER ALARM

PART NO. DESCRIPTION VALVE TYPE FLOAT SWITCH ENCLOSURE TYPE

FPC-12659 Level Alarm c/w Valve Interlock 25mm 9006 NRB

2.5mm Cable Poly

FPC-12660 Level Alarm c/w Dishwasher Interlock N/A 9006 NRB

2.5mm Cable Poly

FPC-12661 Level Alarm c/w Valve & Dishwasher Interlock 25mm 9006 NRB

2.5mm Cable Poly

FPC-12662Level Alarm c/w Valve &

Dishwasher Interlock & Drip Tray Moisture Sensor

25mm 9006 NRB2.5mm Cable Poly

In instances where undersink /sullage chamber pump systems are installed, there is often a requirement for a High Level Alarm to provide audible and visual indication. MATelec has further developed this Alarm Panel to provide additional features such as Dishwasher Interlock and Water Supply Interlock.

In the event of High Level the Dishwasher Interlock System immediately isolates power to the Dishwasher, insuring that no further ‘inflow’ to the chamber occurs. Similarly, in the event of a High Level the Valve Interlock System isolates water flow to the sink by way of pulsing a solenoid valve closed, ensuring no further black water is discharged from the sink into the chamber. Another feature of this system is that, in the event of a power failure (the pump not being able to pump), the valve is automatically pulsed closed.

The systems are supplied in ‘Kit Form’ complete with Level Switch, Valve and GPO (for Dishwasher) and no High Voltage connections are required. Common to all systems is the Visual and Audible (which can be muted) alarms.

Level Alarm c/w Valve Interlock Level Alarm c/w Valve & Dishwasher Interlock & Drip Tray Moisture Sensor

Level Alarm c/w Valve & Diswasher Interlock

Level Alarm c/w Dishwasher Interlock

UNDERSINK/SULLAGE CONTROLLERS & ALARMSPUMP CONTROLLERS

UNDERSINK/SULLAGE

SCHEMATICS

dual controllers enclosures liquid level alarms 237 ...€¦ · dual pump controller internal...

Documents