duraplay catalog 6_11
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1818 Flite Acres Road
Wimberley, Texas 78676
p 512.847.2473
f 512.847.9577
duraplay.net
Spraygrounds Fitness & SportsSwimming PoolsWalkwaysPlaygrounds
DuraPlay, Inc. is a full service poured-in-place, seamless rubber surfacing corporation with over 20 years of experience. Active since the introduction of this progressive safety surface, DuraPlay continues its record of quality by adding more installations to its proud history of
• Safe• Seamless, No-trip• Non-slip• ADA Compliant• Porous, Non-puddling
• Durable• Low Maintenance• Fire Resistant• Endless Design/Color Options• Meets CPSC Guidelines
successful projects- over 2 million square feet of poured-in-place surfacing to date! Duraplay uses the best materials available along with strategically located highly experienced crews to achieve consistent, top-quality results and satisfied customers.
To sum it up… DuraPlay, Inc. is completely dedicated to providing the highest quality surfacing for the most competitive prices in the business.
DuraPlay has successfully completed projects in a multitude of applications...
Facts and Benefits
DuraPlay, Inc.The highest quality in poured-in-place rubber safety surfacing available
TM
Play Safe!
Safety, accessibility, and durability are the most important elements to consider when choosing a playground surfacing. Statistically, 75%-80% of injuries to children on playgrounds occur when a child falls to an unsafe surface. Realistically, the surface you choose is the most important decision you make concerning your playground project. Today, it is important not only to provide a safe play environment that meets ADA requirements; but also to protect your facility from lawsuits resulting from possible injuries. GO GREEN!The DuraPlay Surfacing System was "green" before green was status quo. We produce sustainable playgrounds for children to play on today, never losing sight of the importance of preserving precious resources for them tomorrow. You can be assured that every poured-in-place surface you purchase from DuraPlay is designed to stand the test of time, with minimal impact on the environment both during its production and life.
Call DuraPlay today for a consultation with our experienced staff and get the facts you need to make the best choice for your surfacing requirements. Poured in place surfacing is our specialty… and we do it right!
DuraPlay – Performance and Safety Working Together!
Edge Detail Applying DuraPlay Surfacing makes playgrounds, pool decks, walkways and athletic surfaces safer to use. The DuraPlay Surfacing System exceeds CPSC Guidelines for ASTM 1292. Its maintenance-free feature insures consistent fall protection, unlike loose-fill surfacing options that require daily attention and maintenance.
DuraPlay Safety Surfacing provides a seamless, non-slip wearing surface fully accessible to everyone, including physically challenged children and adults. This ADA compliant surfacing is self- contained, allowing no loose particles to escape in shoes or pockets, while providing a safe, clean recreational surface.
DuraPlay offers a creative way to keep tires out of our country’s landfills. Thousands of recycled tires are used monthly in our surfacing. We are proud of our efforts to help solve America’s rapidly growing waste problem.
DuraPlay, Inc. remains in full quality control, never subcontracting to less experienced installation crews. Using the best materials available along with seasoned, in-house installers, DuraPlay achieves the ultimate quality in poured-in-place seamless rubber surfacing.
Environment
Safety
Accessibility
Quality
Flush & Rollover Edge Detail
Tapered Edge with Keyway Detail
Beveled Edge Detail
BEVELED EDGE DETAILDuraPlay
Base
DuraPlay Wearing Surface
Edge of Concrete Slab Asphalt orConcrete Slab
KEYWAY DETAIL
Asphalt orConcrete Slab
DuraPlayBase
1/2” x 1/2” Keyway
* Actual Rise is 1 inch vertical for 12 inches horizontal for ADA compliance.
DuraPlay Wearing Surface
1:12 Slope
Beginning of transition must be at least 6” away from any play equipment. For slides refer to CPSC guidlines
ROLLOVER EDGE DETAIL FLUSH DETAIL
DuraPlay Base
Concrete Walkway or Curb
Flush w/SurfaceSubgrade
Compacted FillMaterial
or Top Soil
DuraPlay Wearing Surface
* Add 1 (one) square foot for each linear foot of rollover edge to total square footage.
Grey Charcoal
Standard Colors
Special Order Colors
Beige Green
Tera Cotta Black
Light Green Light Blue
Orange Brown
Red Yellow
Gold Purple
Teal Light Grey
Blue Eggshell
Any of these colors may be combined to create a more textured look. The printed color samples shown may not be an exact match to the surfacing colors due to printing limitations.
Additional Testing
ASTM 1292 (Shock Attenuation)
ASTM 2859 (Flammability)
ASTM 303 (Non-slip)
ASTM 2047 (Coefficient of Friction)
1 1/2" 3 ft
1 3/4" 4 ft
2" 5 ft
2 1/2" 6 ft
3" 7 ft
3 1/2" 8 ft
Fall Height
Surface Thickness
Fall Height Requirements (ASTM 1292)
DuraPlay Safety Surface2 inch sample
actual size
2.2 lbs per sq. ft. EPDM wearing coarse.
Highest in the industry.
Concrete or Asphalt Base with Rollover Edge and Flush
Construction Detail
Controlled, consistentshock absorption
Porous, no puddling,dries quickly
Durable,low maintenance
Clean, no concealingforeign objects
Flame resistant Self-contained, noloose particles
Seamless, no triphazards
Endless design and color options
Non-Slip
ADA Compliant
Exceeds CPSCstandards
Inconsistent shock absorbentqualities, best when new
Absorbs moisture, molds, freezes
Moderate to high maintenance, decomposes and pulverizes
Dirty, conceals dangerous foreign objects, and bacteria
Flammable
Wind blows, children throw and carry off
Uneven surface, may causetripping
Limited design and color options
Non-Slip
ADA Compliant
CPSC Compliant
Inconsistent shock absorbent qualities, at 10" to 12" deep
Absorbs moisture, freezes
Moderate to high maintenance, must be contained
Dirty, conceals dangerous foreign objects, bacteria, etc.
Non-flammable
May be displaced by water, wind, and children
Uneven surface, may causetripping
Limited design and color options
Non-Slip
Not ADA Compliant CPSC Compliant
Consistent shock absorption
Allows puddling
Durable, Moderate to low maintenance
Weeds grow in seams
Flame resistant
No loose particles
Cross lateral seams, maycause tripping
Limited design and color options
Slippery when wet
ADA Compliant
CPSC Compliant
Surfacing ComparisonPoured-in-Place
Rubber SurfacingWood Fiber/Chips/Nuggets
Mulch and BarkSand,
Pea GravelRubber
Tiles
DuraPlay™ Safety SurfacingDuraPlay safety surfacing is constructed largely of recycled rubber. This SBR rubber is combined with high-tech polyurethane binder and hand troweled over a prepared substrate to create the cushioned base. Different fall height requirements are achieved through varying the thickness of the base. Once the base cures, EPDM rubber granules mixed with an aromatic or aliphatic (non-ambering) binder are evenly troweled over the top, creating the beautiful, resilient wearing surface. This completes the safest, most versatile surfacing system available today. Compare for yourself.
DuraPlay Base
Base: ConcreteWalkway or CurbFlush w/Surface
Subgrade
Loose FillMaterialor Sand
DuraPlay Wearing Surface
Drainage:1.5% - 2% pitch towards weepholes or breaks in concrete curb.Drains:recommended location on low-end wall or curb and outside high impact areasEdge Preparation:See Edge Detail
Slope:1/4” per footTolerance:1/8” in 10 feet, No puddlingConcrete Thickness: 4” minimumAsphalt thickness: 2” minimumFinish: light broomCuring:7 days prior to surfacing for concrete28 days prior to srurfacing for asphalt
Concrete or Asphalt Base Requirements
Base:Compacted
Stone4” @ 90%
DuraPlayBase
CompactedSubgrade
DuraPlay Wearing SurfaceConcreteWalkwayor Curb
Enclosure:Retainage curb needs to be base height plusthickness of poured in place surfacing.Porosity:Must maintain direct drainageDrainage:Perforated pipe or a similar systemis acceptable for recommendedsub-surface drainage.Compaction:90% compaction in stable condition
Stone types:1/2” to 1” good compacting, permeable aggragateStone Gradation:U.S. Sieve Percent Passing1-1/2” 1001” 90-1003/4” 70-100Tolerances:3/8 inch in a 10 foot direction1/4 inch in a 3 foot directionDepth:4” minimum
Compacted Stone Base Requirements
12”-18”Loose FillMaterialor Sand
Compacted Stone Base with Rollover & Concrete Flush Edge Detail
Technical Data