duration™ water heating sys tem -...

22
D F M S S H 1 E T T F w © 2010 H Printed: 3 DURATI For installatio Model #:___ Serial #___ Start-Up Da Harsco Indus 100 Burson S East Strouds Telephone: Toll Free: (8 Facsimile: (5 www.harsco arsco Industr 3/14/2011 ON™ W on with a MA _________ __________ ate: _______ strial, Patter Street sburg, PA 1 (570) 476-7 877) 728-535 570) 476-72 pk.com rial, Patterson Water Hea ACH ® Conde __________ __________ __________ rson-Kelley 18301 261 51 247 n-Kelley ating Sys ensing Boile ______ ______ _______ stem er DU Re URATION™ W v. 2.0 (3/14/1 Water Heatin 11) g System

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Page 1: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

DF

M S S H1ETTFw

© 2010 HPrinted: 3

DURATIFor installatio

Model #:___

Serial #___

Start-Up Da

Harsco Indus100 Burson SEast StroudsTelephone: Toll Free: (8Facsimile: (5www.harsco

arsco Industr3/14/2011

ON™ Won with a MA

_________

__________

ate: _______

strial, PatterStreet sburg, PA 1(570) 476-7

877) 728-535570) 476-72pk.com

rial, Patterson

Water HeaACH® Conde

__________

__________

__________

rson-Kelley

18301 261 51

247

n-Kelley

ating Sysensing Boile

______

______

_______

stem er

DU

Re

URATION™ W

v. 2.0 (3/14/1

Water Heatin

11)

g System

Page 2: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

12

3

4

5

67

1.0  INTR2.0  SAFE

2.1  G

2.2  T

2.3  S

2.4  S

2.5  S

3.0  INST3.1  R

3.2  P

3.3  W

4.0  OPER4.1  D

4.2  M

4.3  C

4.4  C

5.0  MAIN5.1  M

6.0  PART7.0  TROU

7.1  P

F

RODUCTIONETY ............

General .........

raining .........

afety Feature

afety Labels

afety Precaut

TALLATION Receiving and

lacement .....

Water Piping ..

RATION .....Duration™ Sys

MACH® Boiler

CHWS Boiler P

CHWS Domes

NTENANCE Maintenance a

TS & TECHUBLESHOOump Errors ..

FOR BOILE

MACH

N ..........................................................

.....................

es ..................

.....................

tions .............

...................Storage .......

.....................

.....................

...................stem Setup...

Setup ..........

Pump Operat

stic Pump Ope

AND INSPEand Inspection

NICAL SUPOTING ..............................

R INSTALL

H® GAS-FIRE

....................

.........................................

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tion ................

eration ..........

ECTION ......n Schedule ...

PPORT .................................................

LATION INST

ED BOILER

1

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TRUCTIONS

R INSTALLA

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S, REFER T

ATION & OW

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TO THE APP

WNERS MAN

DURATIO

....... 2 

....... 2 ........ 2 

........ 3 

........ 3 

........ 3 

........ 4 

....... 5 ........ 5 

........ 5 

........ 6 

....... 9 ........ 9 

........ 9 

........ 9 

...... 10 

..... 10 ...... 10 

..... 11 

..... 16 ...... 16 

PROPRIATE

NUAL.

ON™ CWHS

E

S

Page 3: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

TA

1THDhbcbs

TCitoo

2

2

T •

This manual All appropria

1.0 INTRThis manual Heating SystDURATION™heating the dback to the bcirculation thboiler to opesystem shou

The DURATCWHS may mproper conemperature

operation of operation of

2.0 SAFE

manual befoto hazardou

installer or s

2.1 GENER

The DURAT

• Installed,instructio

• Installed including

• Operatedestablishestablish

NOTICE! ESection 4 of

is intended ate safety an

RODUCTIOcovers insta

tem (CWHS™ CWHS is domestic hotboiler in a clohrough the orate in a hig

uld provide y

ION™ CWHbe fully operntrol settingssensors, puany systemsuch system

ETY

ore installingus electrical

service agen

RAL

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by qualifiedg: structural,

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Each safety df this manua

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years of troub

HS is only a prational and s, heat sourcumps, flow sw. Harsco Ind

ms and a qua

It is esseng, operating,voltages and

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densing Wat

and serviceded in this ma

personnel imechanical

ed in accordcustomer. D

device mustal.

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ration, and mtails may diffrate using thply. Water fleating systemthe heat exccondensingble-free serv

part of the cyet may not

ce failure, orwitches, valvdustrial, Pattalified engin

ntial to read,, or servicingd may result

n and servic

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Page 4: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

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IoPtau( 2

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2.2 TRAINI

t is essentiaoperating, orProper trainihoroughly fa

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t is the respcontrols, inte

2.4 SAFETY

The followinghazards.

The safety labe affixed to over time. C

NOTICE/Npersonal i

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result in d

result in d

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351 for assi

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onsibility of erlocks, locko

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NOTE - NOnjury. The

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sco Industria

OTICE is thesafety alert

indicatederate injur

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and follow thnt. Failure tn against accnstruction any of the provdustrial, Paease have th

er to maintai etc., in plac

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affixed to thee labels are

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Page 5: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

2

Pbr

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2.5 SAFETY

Provide a sube adequaterigid to supp

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Y PRECAUTIO

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azard! DUR

azard! This

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URATION™ventilation aRATION™ C

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Weight in Pounds

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600

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Page 6: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

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3.0 INSTA3.1 RECEIV

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Page 7: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

bt AmNE

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6

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Page 8: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

DUR

RATION™ C

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Page 9: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

3FObsb

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3.3.1 BoileFor proper wOn the sameboiler return strainer. Thiboiler and th

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8

AGE TANK

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er system, thbottom) of th

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PIPING SCH

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he cold inlethe heat exchThe cold wate system forcirculation s

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Page 10: DURATION™ Water Heating Sys tem - newsite.harscopk.comnewsite.harscopk.com/wp-content/uploads/2013/04/DURATION-CWHS... · e sizing of t high-quality tructions in water supp water

Tof

44

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S BOILER PUM

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120 390 364 354 345 327 318 3

EM SETUP

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emand (full lod domestic w

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ON

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9

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ATION™ CW

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© 2010 Harsco Industrial, Patterson-Kelley Printed: 3/14/2011

6.1.1 Wiring Diagram – MACH® Boilers with ENVI® Control System

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© 2010 Harsco Industrial, Patterson-Kelley Printed: 3/14/2011

6.1.4 Exploded View 6.1.4.1 Item Identification

Item Description Item Description 1 Support Frame 8 ¼-20 x ½” Screw – Torx Head 2 Heat Exchanger 9 Hex Nut ¼-20 3 Variable Speed Pump 10 3/8-16 X 1” Hex Head Screw 4 Manifold 11 ¼-20 X ¾” Hex Head Screw 5 Expansion Tank 12 Hex Nut 3/8-16 6 Control Panel Bracket 13 ¼ Flat Washer 7 Control Panel 14 3/8 Flat Washer

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