dvstechnical codes plastics joining technologies
TRANSCRIPT
DVS Technical Codes
on Plastics JoiningTechnologies
Elaborated by Working Group W4„Welding of Plastics"
of the Technical Committee of the
German Welding Society - DVS
DVS Technical Codes an Bulletins
DVS 1904-1 (2010-02)
DVS 1904-2 (2010-02)
DVS 2200-1 (2013-11)Supplement 1
DVS 2201-1 (2004-10)
Supplement 1
DVS 2201-1 (2004-10)Supplement 2
DVS 2201-1 (2004-10)Supplement 3
DVS 2201-1 (2004-10)Supplement 4
DVS 2202 (2016-08)'
DVS 2202 (2014-11)Supplement 1
DVS 2202 (2012-11)Supplement 2
DVS 2202 (2012-11)
Supplement 3
DVS 2202 (2016-08)"
Supplement 4
Adhesive bonding of plastics in domestic
installation - Requirements on plants and per¬
sonnel 1
Adhesive bonding of plastics in domestic
installation - Pipes and fittings - Adhesive
bonding operation - Findings on adhesive-
bonded joints 2
Joining of plastics - Code letters and abbrevi¬
ations - Welding processes 5
Testing of semi-finished products made of
thermo-plastics; Basics - indications - Materi¬
al and abbreviation 9
Testing of semi-finished products made of
thermo-plastics; Basics - indications - Directi¬
ves for creep rupture curves of pipes 10
Testing of semi-finished products made made
of thermo-plastics; Basics - indications - Li¬
near thermal expansion 11
Testing of semi-finished products made of
thermo-plastics; Basics - indications - Dimen¬
sion stability of semi-finished material after
heating 12
Evaluation of joints between thermoplastics
on piping parts and panels - characteristics,
description, evaluation 13
Evaluation of imperfections in joints of thermo¬
plastic materials to piping parts and panels -
heated plate welding (HS, IR) 21
Assessment of defects in joints between
thermo-plastics on piping parts and panels -
Sleeve welding with an incorporated heating
element (HM) 26
Assessment of defects in joints between ther¬
mo-plastics on piping parts and panels - Hea¬
ted tool sleeve welding (HD) 31
Assessment of defects in joints between ther¬
moplastics on piping parts and panels - Hot-
gas welding with torch separate from filler rod,
high-speed hot-gas welding (WF/WZ) 35
VIII
DVS 2202
Supplement 5
(2016-08)*
DVS 2202 (2017-04)*
Supplement 6
DVS 2203-1 (2003-01)
DVS 2203-1 (2010-08)
Supplement 1
DVS 2203-1 (2014-05)
Supplement 2
DVS 2203-1 (2012-06)Supplement 3
DVS 2203-1 (2008-11)*Supplement 4
DVS 2203-2 (2010-08)
DVS 2203-2 (2010-08)
Supplement 1
DVS 2203-3 (2011-04)
DVS 2203-4 (1997-07)
DVS 2203-4 (2001-12)Supplement 1
Assessment of defects in joints between ther¬
moplastics on piping parts and panels - Hot-
gas extrusion welding (WE) 43
Evaluation of joints made from thermoplastic-materials in pipeline components and panelsAdhesive bonding ofABS/PVC-U/PVC-C 51
Testing of welded joints of thermoplasticsheets and pipes - Test methods - Require¬
ments 58
Testing of welded joints between panels and
pipes made of thermoplastics - Requirements
in the tensile test - Short-time tensile weldingfactor fz 60
Testing of welded joints between panels and
pipes made of thermoplastics - Requirementsin the tensile creep test - Tensile creep wel¬
ding factor fs 61
Testing of welded joints between panels and
pipes made of thermoplastics - Requirementsin the technological bending test - Bending
angle / bending path 62
Testing of welded joints between panels and
pipes made of thermoplastics - Requirementson shear and peeling tests for sleeve weldingwith an incorporated electric heating element
(HM) and heated tool sleeve welding (HD) on
pipes and fittings 73
Testing of welded joints between panels and
pipes made of thermoplastics - Tensile test 76
Testing of welded joints between panels and
pipes made of thermoplastics - Low-tempera¬ture tensile test 79
Testing of welded joints between panels and
pipes made of thermoplastics - Tensile impacttest 81
Testing of welded joints of thermoplastics pla¬tes and tubes - Tensile creep test 83
Testing of welded joints of thermoplasticsheets and pipes - Tensile creep test - Tes¬
ting of socket joints 87
IX
DVS 2203-4 (2016-09)*
Supplement 2
DVS 2203-4 (2015-03)*
Supplement 3
DVS 2203-4 (2016-09)*
Supplement 4
DVS 2203-5 (1999-08)
DVS 2203-6 (2008-01)*
DVS 2203-6 (2016-08)*Supplement 1
DVS 2203-6 (2008-01)
Supplement 2
DVS 2204-1 (2011-01)
DVS 2204-3 (2016-03)*
DVS 2204-4 (2011-12)
DVS 2204-5 (2013-03)
DVS 2205-1 (2015-01)
DVS 2205-1 (2011-11)
Supplement 1
Testing of welded joints of thermoplastic pa¬
nels and pipes - Tensile creep test for resis¬
tance to slow crack growth in the full notch
creep test (FNCT) 89
Testing of welded joints in thermoplastic pa¬
nels and pipes - Tensile creep test - Checking
the required tensile creep test weld strengthreduction factor and the minimum service life
of polyethylene welded joints (PE 80 and PE
100) 93
Testing of welded joints of thermoplastic pa¬
nels and pipes - Tensile creep test for resis¬
tance to slow crack growth in the two notch
creep test (2NCT) 113
Testing of welded joints of thermoplastics pla¬
tes and tubes - Technological bend test 118
Testing of joints between polymeric materials
- Shear and peeling tests 121
Testing of joints between polymeric materials
- Torsion shear test, radial peel test and linear
shear test for sleeve welding with incorpora¬ted electric heating element and heated tool
sleeve welded joints 123
Testing of joints between polymeric materi¬
als - Testing of adhesive-bonded joints in the
shear and peeling tests 133
Adhesive bonding of thermoplastics 136
Adhesive bonding of thermoplastic pipes and
pipe components - Acrylonitrile butadiene
styrene (ABS) 147
Adhesive bonding of pipes and piping partsmade of thermoplastics - Polyvinyl chloride
(PVC-U) 157
Adhesive bonding of pipes and fittings made
of thermo-plastics - Chlorinated polyvinylchloride (PVC-C) 162
Calculation of tanks and apparatus made of
thermo-plastics - Characteristic values 167
Calculation of tanks and apparatus made of
thermo-plastics - Characteristic values of the
polyethylene material group 172
X
DVS 2205-1
Supplement 2
DVS 2205-1
Supplement 3
DVS 2205-1
Supplement 4
DVS 2205-1
Supplement 5
DVS 2205-1
Supplement 6
DVS 2205-1
Supplement 7
DVS 2205-2
(2013-09)
(2013-09)
(2013-09)
(2013-09)
(2013-02)
(2013-02)
(2015-12)*
DVS 2205-2 (2015-12)*Supplement 2
DVS 2205-2 (2015-12)*Supplement 3
DVS 2205-2 (2015-12)*Supplement 4
DVS 2205-2 (2015-12)*
Supplement 5
DVS 2205-2 (2015-12)*Supplement 6
DVS 2205-2 (2015-12)*Supplement 7
DVS 2205-2 (2015-12)*
Supplement 8
Calculation of tanks and apparatus made of
thermo-plastics - values of the polypropylenematerial group 184
Calculation of tanks and apparatus made of
thermo-plastics - Characteristic values of the
polyvinyl chloride material group 197
Calculation of tanks and apparatus made of
thermo-plastics - Characteristic values of the
fluoropolymer material group 205
Calculation of tanks and apparatus made of
thermo-plastics - Reduction coefficients in the
case of a media influence 224
Calculation of tanks and apparatus made of
thermo-plastics - Welding factors 234
Calculation of tanks and apparatus made of
thermo-plastics - Application examples 235
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks 238
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Tray collectors 269
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Flat roofs 285
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Flat base tanks in earthquakezones 296
Calculation of tanks and apparatus made of
thermoplastics-Vertical, round nonpressu-
rised tanks - Tanks with supporting frames in
earthquake zones 315
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Shell construction 331
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Ring-supported conical base 337
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Example for ring-supported coni¬
cal base 349
DVS 2205-2 (2015-12)*
Supplement 9
DVS 2205-2 (2015-12)*
Supplement 10
DVS 2205-4
Supplement
DVS 2206
(1996-11;
(2016-08)*
DVS 2206-1 (2011-09)
DVS 2206-2 (2015-09)*
DVS 2206-4 (2011-09)
DVS 2206-5 (2011-08)
DVS 2207-1 (2015-09)*
DVS 2207-1 (2005-12)*
Supplement 1
DVS 2207-1 (2013-08)Supplement 2
DVS 2207-3 (2018-07)*
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - parallel-supported sloping base..
357
Calculation of tanks and apparatus made of
thermoplastics - Vertical round, nonpressu-
rised tanks - Example for parallel-supportedsloping base 372
Calculation of thermoplastic tanks and appa¬
ratus - Welded flanges, welded collars - Con¬
structive details 381
Non-destructive tests on tanks, apparatus and
piping made of thermoplastics - Dimensional
checking and visual inspection 384
Non-destructive tests on tanks, apparatus and
piping made of thermoplastics - Dimensional
checking and visual inspection 388
Non-destructive testing on pressureless tanks
and apparatus made of thermoplastic - Leak
test 391
Non-destructive tests on tanks, apparatus and
piping made of thermoplastics - Testing with
electrical high voltage 396
Non-destructive tests on piping made of ther-
mo-plastics - Angle measurement on welded
joints executed by means of sleeve weldingwith an incorporated heating element (HM)and heated tool sleeve welding (HD) 398
Welding of thermoplastics - Heated element
welding of pipes, piping parts and panelsmade out of polyethylene 400
Welding of thermoplastics - Heated tool
welding of pipes made of PE-Xa with pipelinecomponents made of PE-HD 424
Heated tool butt welding of pipes and pipingparts with high wall thicknesses or diameters
made of PE 429
Welding thermoplastic materials
Hot-gas string-bead welding, hot-gas weldingwith torch separate from filler rod pipes, pipe
components and sheets - Procedures, requi¬
rement 431
XII
DVS 2207-3 (2018-07)*
Supplement 1
DVS 2207-3 (2018-07)*
Supplement 2
DVS 2207-3 (2018-07)*Supplement 3
DVS 2207-4 (2018-07)*
DVS 2207-4 (2018-07)*Supplement 1
DVS 2207-4 (2018-07)*
Supplement 2
DVS 2207-5 (2017-02)*
DVS 2207-5 (2017-02)*Supplement 1
DVS 2207-5 (2017-02)*Supplement 2
DVS 2207-6 (2003-09)
DVS 2207-11 (2017-02)*
DVS 2207-12 (2006-12)*
Welding thermoplastic materials
Hot-gas string-bead welding, hot-gas weldingwith torch separate from filler rod - Welding
parameters 450
Welding thermoplastic materials
Hot-gas string-bead welding, hot-gas weldingwith torch separate from filler rod - Require¬ments for the welding equipment and
accessories 452
Welding thermoplastic materials
Hot-gas string-bead welding, hot-gas welding
with torch separate from filler rod - Welding of
fluoroplastics 458
Welding thermoplastic materials
Extrusion welding of pipes, piping parts,
fittings and panels - Procedures, require¬
ments 470
Welding thermoplastic materials
Extrusion welding of pipes, piping parts, fit¬
tings and panels - Welding parameters 491
Welding thermoplastic materials
Extrusion welding of pipes, piping parts, fit¬
tings and panels - Requirements for the wel¬
ding machines and welding equipment 493
Welding thermoplastic materials Welding PE
casing pipes - Pipes and piping parts - 499
Welding thermoplastic materials Welding PE
casing pipes - Plug welding on PE casing
pipes- 515
Welding thermoplastic materials - Testing and
assessing welded joints in PE casing pipes ....
527
Welding of thermoplastics - Non-contact hea¬
ted tool butt welding of pipes, pipeline com¬
ponents and sheets - Methods, equipment,
parameters 536
Welding thermoplastic materials Heated
element welding of pipes, piping parts and
panels made of PP 544
Welding of thermoplastics - Heated tool wel¬
ding of pipes, piping parts and panels made of
PVC-U 565
XIII
DVS 2207-13 (2012-11)
DVS 2207-14 (2009-04)
DVS 2207-15 (2005-12)*
DVS 2207-16 (2010-07)
DVS 2208-1 (2007-03)*
DVS 2208-1 (2012-02)Supplement 1
DVS 2210-1 (1997-04)
DVS 2210-1 (2003-04)Supplement 1
DVS 2210-1 (2004-07)Supplement 2
DVS 2210-1 (2006-05)Supplement 3
DVS 2210-2 (2007-10)
DVS 2210-3 (2014-11)
DVS 2211 (2005-04)*
DVS 2212-1 (2015-12)*
Welding of thermoplastics - Heated tool wel¬
ding of pipes, piping parts and panels made of
PVC-C 572
Welding of thermoplastics - Welding by ben¬
ding using a heated tool for panels made of
PP and PE 579
Welding of thermoplastics - Heated tool wel¬
ding of pipes, piping parts and panels made of
PVDF 584
Welding of thermoplastics - Heated tool
welding of pipes and piping parts made of Po-
lyamide 12 594
Welding of thermoplastics - Machines and
devices for the heated tool welding of pipes,piping parts and panels 602
Welding of thermoplastics - Tools and devices
for the heated tool welding of pipes and pipingparts 616
Industrial Pipelines Made of Thermoplastics -
Planning and Execution, Above-Ground PipeSystems 618
Industrial piping made of thermoplastics -
Design and execution, Above-ground pipesystems - Calculation example 652
Industrial piping made of thermoplastics -
Design and execution, Above-ground pipesystems - Recommendations for the internal
pressure and leak tests 661
Industrial piping made of thermoplastics-Design and execution, Above-ground pipe
systems - Flanged joints: Description, requi¬
rements and assembly 672
Industrial piping made of thermoplastics -
Design, structure and installation of two-pipe
systems 679
Industrial pipelines made of thermoplastics -
Planning and installation - Underground pipe
systems 705
Welding of thermoplastics - Welding fillers -
Marking, requirements and tests 721
Qualification testing of plastics welders Quali¬
fication Test Groups I and II 725
XIV
DVS 2212-1 (2006-05)'
Supplement 1
DVS 2212-3 (1994-10)
DVS 2212-4 (2013-06)
DVS 2213 (2010-12)
DVS 2213 (2010-12)Supplement 1
DVS 2215-1 (2010-09)
DVS 2215-2 (1996-11)
DVS 2215-3 (1999-04)
DVS 2215-3 (1999-04)Supplement 1
DVS 2216-1 (2018-01)"
DVS 2216-1 (2005-09)*Supplement 1
DVS 2216-2 (2012-07)
DVS 2216-3 (2017-09)*
DVS 2216-3 (2018-01)"
Supplement 1
Qualification testing of plastics welders -
Qualification Test Groups I and II - Planned
monitoring of the certified plastics welders
according to DVS 2212-1 745
Testing of plastics welders - Examination
Group III - Lining membranes in geotechnical
and hydraulic engineering 747
Qualification testing of plastics welders; wel¬
ding of PE casing pipes - Pipes and piping
parts 763
Specialist for plastics welding 773
Qualification testing regulations for the qualifi¬
cation test to become a specialist for plastics
welding 775
Heated tool welding of mouldings made of
thermo-plastics in series fabrication 777
Hot plate welding of mouldings made of polyo-
lefins (PE, PP) in volume production 788
Hot plate welding of mouldings made from
amorphous thermoplastics in volume produc¬
tion 800
Hot plate welding of mouldings made from
amorphous thermoplastics in volume produc¬
tion - Welding parameters for amorphous
thermoplastics and blends 807
Ultrasonic joining of moulded components and
semi-finished products of thermoplastic mate¬
rials in large-scale production - process de¬
scription, machines and equipment, variables,
design, quality assurance 814
DVS test specimens with an energy director
for the ultrasonic welding of thermoplasticsand testing conditions 854
Guide to the project sequence for the joiningof thermoplastics in series fabrication 857
Ultrasonic joining of moulded components and
semi-finished products of thermoplastic mate¬
rials in large-scale production - Riveting and
beading by shaping with ultrasound 863
Rivet test piece with adjustable rivet pin geo¬
metry for ultrasonic riveting of thermoplasticsand test conditions 873
XV
DVS 2216-4 (1992-08)
DVS 2216-5 (2018-01)*
DVS 2216-6 (2013-12)
DVS 2217 (2018-05)
DVS 2217-1 (1999-03)
DVS 2217-2 (2002-12)
DVS 2218-1 (2010-06)
DVS 2218-2 (2003-04)*
DVS 2218-3 (2006-04)*
DVS 2219-1 (2005-04)*
DVS 2219-2 (2005-04)"
DVS 2220 (2011-05)
DVS 2220 (2011-05)Supplement 1
DVS 2220 (2011-05)Supplement 2
Ultrasonic joining of moulded parts and semi¬
finished parts of thermoplastic polymers in
mass production - Insertion of metal partsand other materials with ultrasonic 879
Ultrasonic joining of moulded componentsmade from thermoplastics in series production- sonotrode ultrasonic tool 881
Ultrasonic joining of mouldings and semi¬
finished products made of amorphous thermo¬
plastics in series fabrication 897
Vibration welding of plastic - Complex snap-fit
systems 909
Vibration welding of mouldings and semi-fini¬
shed products made of thermoplastic poly¬
mers in series production 937
Vibration welding of mouldings and semi-fini¬
shed products made of thermoplastic poly¬
mers in series production: Mouldings made of
polyamides 946
Welding of thermoplastics in series fabrication
- Rotational friction welding - Installations,
procedures and characteristics 950
Welding of thermoplastics in series fabrica¬
tion - Rotational friction welding of mouldingsmade of polyolefins (PE and PP) 955
Welding of thermoplastics in series fabrication
- Rotational friction welding of mouldings and
semi-finished products made of polyamides
(PAs) : 962
High-frequency joining of thermoplastics in
series fabrication 967
Thermocontact welding of thermoplastic films
(polyolefins) 973
Qualification testing of plastics laminators
and adhesive bonders - Laminates as well as
laminate and adhesive-bonded joints between
GFRPs (UP-GF and EP-GF) 979
Qualification testing of plastics laminators and
adhesive bonders - Fabrication of Test Piece
I. 1/11.1 - Joint for a pipe nozzle in a panel 986
Qualification testing of plastics laminators and
adhesive bonders - Fabrication of Test Piece
II.2 - Building up a new laminate 988
XVI
DVS 2221 (2010-12) Qualification testing of plastics adhesive
bonders - Pipe joints between PVC-U, PVC-C
and ABS with solvent-based adhesives 990
DVS 2225-1 (2016-09)* Welding of lining membranes of polymer ma¬
terials in geotechnical and hydraulic enginee¬
ring 997
DVS 2225-2 (1992-08) Joining of lining membranes - Made of poly¬
mer materials in geotechnical and hydraulic
engineering - Site testing 1011
DVS 2225-3 (2016-09)* Welding of lining membranes made of
polyethylene(PE) for the protection of ground¬
water 1021
DVS 2225-4 (2016-09)* Welding of lining membranes made of poly¬
ethylene (PE) for the sealing of landfill and
contaminated sites 1046
DVS 2225-5 (2016-09)* Welding of lining membranes of thermoplasticmaterials for tunnel construction 1075
DVS 2226-1 (2000-09) Testing of fused joints on liners of polymermaterials - Testing procedure, requirements ..
1095
DVS 2226-2 (1997-07) Testing of fused joints on liners of polymer
materials - Lap shear test 1097
DVS 2226-3 (1997-07) Test of fusions on PE liners - Peeling test 1099
DVS 2226-4 (2000-11) Testing of fused joints on liners of polymermaterials - Tensile creep test on PE 1101
DVS 2227-1 (2004-08)* Welding of semi-finished products made of
high-density polyethylene (PE-HD) for the
sealing of concrete structures in the field of
ground water protection and for corrosion pro¬
tection 1105
DVS 2230-1 (2003-07) Welding of plastic series parts - Quality assu¬
rance and testing 1125
DVS 2231 (2008-12)* Above-ground tanks, apparatus and pipingmade of thermoplastics - Guide to quality as¬
surance 1145
DVS 2240-1 (2005-05)* Thread inserts for the joining of mouldingsmade of plastics 1148
DVS 2241-1 (2018-06)* Self-tapping screw connection of componentsmade from thermoplastics 1155
XVII
DVS 2242-1 (2011-04)
DVS 2242-1 (2011-04)Supplement 1
DVS 2242-1 (2018-05)*Supplement 2
DVS 2241-1 (2007-10)* Examples - Direct screwing of mouldings
Supplement 1 made of plastics and additional elements for
thin-walled components 1174
Mechanical joining of plastic components -
Snap joints 1181
Mechanical joining of plastic components -
Snap joints - Examples 1189
Mechanical joining of moulded and semi-fini¬
shed components made of thermoplastics in
series production 1195
DVS 2280 (2010-12) DVS® foundation course about the processingof semi-finished products made of thermo¬
plastics 1203
DVS 2281 (2004-09) DVS® course for plastics welders in Qualifica¬
tion Test Group I 1205
DVS 2282 (2004-09) DVS® course for plastics welders in Qualifica¬
tion Test Group II 1207
DVS 2283 (2009-11) DVS® course for plastics welders in Qualifica¬
tion Test Group III 1209
DVS 2284 (2004-09) DVS® course for plastics welders - PE shell
pipes; Preparation for the welder qualificationtest according to the DVS® 2212-4 guideline ..
1211
DVS 2290 (2012-04) DVS® course for plastics laminators and adhe¬
sive bonders 1213
DVS 2291 (2010-12) DVS® course for plastics adhesive bonders for
pipe joints between PVC-U, PVC-C and ABS
with solvent-based adhesives 1215
The dates indicate are the publication dates of the German editions.* Publication date of the English edition differs from the German edition.
XVIII